{9/12/95, M233.79, Updated for Catalyst v2.20 per Fanuc 6M M001.85 Format, DWB} {1/17/96 - Updated .85 to .86 format, MPK}
{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}
{9/26/96, created advanced mill version, per BP Boss 9 D174.11 *******WARNING*******, this post dies not support multiple parts, OTAP, full up. The customer did not require this feature.
RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
DoSubComment: IF UseComments? AND SubComment? ASCII('39') 'SUB NUMBER: ' Program# ASCII('39') EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? ASCII('39') 'OPERATION ' Operation# ': ' OperationType$ ASCII('39') EOL END IF OperationComment? ASCII('39') OperationComment$ EOL END IF WorkGroupComment? ASCII('39') WorkGroupComment$ ASCII('39') EOL END IF ToolTypeComment? ASCII('39') 'TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ EOL END IF ToolComment? ASCII('39') ToolComment$ EOL END RestoreScale END RETURN
GetStartPos: IF CutterRadiusCompensation? AND NOT AutoCycle? BPCRCStartPos ELSE StrtPos END RETURN
GetEndPos: IF CutterRadiusCompensation? CRCOffC BPCRCEndPos END RETURN
FinishSub1: {part 1} SeqLabC IF FeedConnect? IF CutterRadiusCompensation? AND NOT AutoCycle? RapidC GetEndPos END ELSE IF AutoCycle? ZCP3C ELSE IF CutterRadiusCompensation? RapidC GetEndPos ZCP3C ELSE IF FIFO? {.81} FeedC ZCP3C FeedEntC ELSE RapidC ZCP3C END END END END EOL RETURN
ToggleIncDecWFO: IF Flag?('3') SetFlagF('3') ELSE SetFlag('3') END RETURN
OpenMP: IF WFOCS? OR Flag?('2') NewProg StartSub SaveCSProg SaveCSOpStart ClearCSOffset ELSE IF EquallySpacedOffsets? TagUp TagInc SeqLabC '=N˛' Tag# RepLab Parts EOL {StartSub} ELSE ' ' EOL ' ( Note - Post does not support MultipleParts with WorkFixtureOffsets. )' EOL ' ( Please change to EquallySpacedOffsets. )' EOL ' ' EOL END END RETURN
SubCSMP: IF WFOCS? IF ChangeCS? SeqLabC EndSub EOL CloseSub NewProg StartSub SaveCSProg END ClearCSOffset END RETURN
DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN
DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN
RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqLabC AbsValue EOL END RETURN
FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
CkCRC: { This is a Bridgeport, CRC handled outside of ToolPath. } RETURN
ToolPath: EACHFeat IF PointFeat? IF AutoCycle? SeqLabC MoveSXYC EOL SeqLabC '=#' Program# EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqLabC DoDrillAbsOrInc MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? IF XMove? OR YMove? OR ZMove? SeqLabC DoAbsOrInc ckCRC RapidC MoveXYZC EOL END ELSE IF LineFeat? IF XMove? OR YMove? OR ZMove? IF Decelerate? AND NOT CutterRadiusCompensation? IF RoomToDecel? DecelMove1 SeqLabC FormatLine FeedRateC EOL DecelMove2 END SeqLabC FormatLine DecelFeed EOL ELSE SeqLabC FormatLine FeedRateC EOL END END ELSE IF ArcFeat? IF NOT XYPlane? SeqLabC Plane EOL END EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqLabC FormatArc ArcFeedC EOL DecelMove2 END SeqLabC FormatArc DecelFeed EOL ELSE SeqLabC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN
AutoCycCutSub2: {part 2} ToolPath SeqLabC AbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? IF CutterRadiusCompensation? RapidC GetEndPos END ELSE IF CutterRadiusCompensation? RapidC GetEndPos ZCP3C ELSE IF FIFO? {.81} FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END END EOL '$' EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN
Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE IF CutterRadiusCompensation? SeqLabC FeedC CRCOn StrtPos FeedRate EOL END EntryMove ToolPath END RETURN
ZonlyRepAutoCycle: NewProg AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqLabC Feed IncValue StrtPosC EOL SeqLabC AbsOrInc ELSE SeqLabC Feed END ELSE SeqLabC Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqLabC Rapid IncValue StrtPosC EOL IF FeedEntry? SeqLabC AbsOrInc ZCP2PlusInc EOL SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqLabC Rapid ZCP2PlusInc EOL SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqLabC '=#' Program# EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 {.69, removed FinishSub1} IF FeedConnect? {there is no Z up in the sub} IF FIFO? SeqLabC Feed ZCP2 FeedEnt EOL ELSE SeqLabC Rapid ZCP2 EOL END END TagDown '$' EOL CloseSub {Element shift, not pattern} RETURN
ZonlyRep: NewProg EachCycle IF NOT FirstCycle? SeqLabC Connect GetStartPos EOL END IF CutterRadiusCompensation? SeqLabC FeedC CRCOn StrtPos FeedRate EOL END IF FeedConnect? SeqLabC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqLabC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END SeqLabC '=#' Program# EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 TagDown '$' EOL CloseSub RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
ProgStart: InitProg TagInit ReverseYZArcs InitWFONum UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('10000') SetMaxFeed('500') SetFlagF('1') { Milling ZShiftOnly SepSubs } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL END
IF MultipleParts? IF WorkFixtureOffsets? IF LTEqual? MUL# Parts# NumOfCS# Num#('0') SetWFOCS { use WFO for CS changes } ELSE SetFlag('2') END END ELSE IF LTEqual? NumOfCS# Num#('0') {****} SetWFOCS { use WFO for CS changes } ELSE SetFlag('2') END END RETURN
SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN
SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN
OpGuts: IF Milling? SeqLabC ZCP2C EOL IF Repeats? IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqLabC ZCP3C EOL ELSE SeqLabC CRCOffC IF NOT EmptyLine? RapidC GetEndPos ZCP3C ELSE LoadFeat Num#('0') Num#('0') ClearancePlane3# IF ZMove? IF FIFO? {.81} FeedC ZCP3C FeedEntC ELSE RapidC ZCP3C END END END EOL END ELSE IF Drilling? IF Repeats? TagUp TagInc StdSub SeqLabC AbsOrInc Rapid StrtPos EOL END SeqLabC ZCP2C EOL GetCycle IF Dwell? SeqLabC 'G04/' Dwell# EOL END SeqLabC Cycle StrtPos ZDepthAbs Peck Retract FeedEnt EOL IF CallMasterOp? SeqLabC '=#' CallMasterNum# EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg SeqLabC '=#' Program# EOL StartSub ToolPath '$' EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqLabC 'G80' EOL SeqLabC Rapid ZCP3 EOL IF Repeats? FinishSubG92 END END END RETURN
DefaultWFO: IF NOT SameTool? IF NeedWFO1? SeqC WFO1 EOL END END RETURN
DefaultCSWFO: IF NOT SameTool? SeqC CSWFO EOL END RETURN
WFOStuff: IF MultipleParts? {IF NOT WorkFixtureOffsets? DefaultWFO END} ELSE IF WFOCS? IF ChangeCS? DoCSWFOComment SeqC CSWFO EOL ELSE DefaultCSWFO END ELSE IF ChangeCS? DoCSG97 ELSE DefaultCSG97 END END ClearCSOffset END RETURN
InitOp: ProgID1 EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramNameComment? ASCII('39') 'PROGRAM: ' ProgramName$ ASCII('39') EOL END IF ProgramComment? ASCII('39') ProgramComment$ ASCII('39') EOL END IF FormatNameComment? ASCII('39') 'FORMAT: ' FormatName$ ASCII('39') EOL END IF TimeComment? ASCII('39') Date$ ' AT ' Time$ ASCII('39') EOL END IF MovesComment? ASCII('39') 'OUTPUT IN ' MoveType$ ' INCHES' ASCII('39') EOL END IF PartsComment? ASCII('39') 'PARTS PROGRAMMED: ' Parts# ASCII('39') EOL END IF StartToolComment? ASCII('39') 'FIRST TOOL NOT IN SPINDLE' ASCII('39') EOL END END OpenSub RestoreScale SeqLab Plane 'G80' AbsValue EOL RETURN
SameToolOp1: DoEndOpPS IF LAST ProgStop? SeqLabC 'M00' EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqLabC CoolOff EOL END SeqLabC ProgStop EOL END RETURN
SameToolOp2: {Start new Operation} DoOpComments DoPostScript CheckPass RETURN
SameToolOp3: {Start new Operation} IF LAST ProgStop? SeqLabC Rapid PlaneC GetStartPos ZCP1 CSAngleA CSAngleB EOL SeqC CoolOn EOL ELSE SeqLabC Rapid PlaneC GetStartPos ZCP1 CSAngleA CSAngleB EOL IF NOT CoolOff? AND LAST CoolOff? SeqLabC CoolOn EOL END END RETURN
End1: DoEndOpPS RETURN
End2: SeqLabC AbsOrInc Rapid WFO1 IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier} FirstHome END EOL IF NOT Equal? CSOffsetA# Num#('0') OR NOT Equal? CSOffsetB# Num#('0') IF AAxisAvail? SeqLabC CSAngleA END IF BAxisAvail? SeqLabC CSAngleB END EOL
SeqLabC 'G92' IF AAxisAvail? 'A0' END IF BAxisAvail? 'B0' END EOL END IF ProgStop? 'M00' EOL SeqLabC END RETURN
End3: EOP EOL CloseSub Post2 {organize Subs into one program} ASCII('19') EOL Close Retag IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? ASCII('39') 'FILE LENGTH: ' FileBytes# ' CHARACTERS' ASCII('39') EOL END IF FileFeetComment? ASCII('39') 'FILE LENGTH: ' FileFeet# ' FEET' ASCII('39') EOL END IF FileMetersComment? ASCII('39') 'FILE LENGTH: ' FileMeters# ' METERS' ASCII('39') EOL END Close END RETURN
MPallTools1P: {Multiple Parts, All Tools 1 Part} EachOp {Start of post processing} IF FirstOperation? InitOp OpenMP FirstOp1 WFOStuff FirstOp2 FirstOp3 FirstOp4 ELSE IF NewTool? NewToolOp1 NewToolOp2 {to tool change, CS problem} SubCSMP NewToolOp3 WFOStuff NewToolOp4 NewToolOp5 NewToolOp6 ELSE {implied SameTool?} SameToolOp1 SubCSMP SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} End2 CloseMP End3 RETURN
MP1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up} EachOp {Start of post processing} IF FirstOperation? InitOp FirstOp1 WFOStuff FirstOp2 OpenMP FirstOp3 FirstOp4 ELSE IF NewTool? NewToolOp1 CloseMP NewToolOp2 {to tool change, CS problem} NewToolOp3 WFOStuff NewToolOp4 OpenMP NewToolOp5 NewToolOp6 ELSE {implied SameTool?} SameToolOp1 SubCSMP SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} CloseMP End2 End3 RETURN
MP1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane} EachOp {Start of post processing} IF FirstOperation? InitOp FirstOp1 WFOStuff FirstOp2 FirstOp4 OpenMP FirstOp3 {can't XY position before WFO} ELSE IF NewTool? CloseMP NewToolOp1 NewToolOp2 {to tool change, CS problem} NewToolOp3 WFOStuff NewToolOp4 NewToolOp6 OpenMP NewToolOp5 {can't XY position before WFO} ELSE {implied SameTool?} SameToolOp1 SubCSMP SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} CloseMP {End of program} End1 End2 End3 RETURN
NoMPs: {no multiple parts} EachOp {Start of post processing} IF FirstOperation? InitOp FirstOp1 WFOStuff FirstOp2 FirstOp3 FirstOp4 ELSE IF NewTool? NewToolOp1 NewToolOp2 NewToolOp3 WFOStuff NewToolOp4 NewToolOp5 NewToolOp6 ELSE {implied SameTool?} SameToolOp1 SameToolOp2 WFOStuff SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} End2 End3 RETURN
{Start of executable Prog, Top Level ****}
ProgStart {setup and initializations}
IF MultipleParts? IF AllToolsOnePart? MPallTools1P ELSE {implied OneToolAllParts?} IF FullUp? MP1ToollAllPfu ELSE {implied ExitClearancePlane?} MP1ToollAllPXcp END END ELSE NoMPs END