{Change Comments ***********************************************************} {7/18/90 Copied & modified: Fanuc 10T MS [+] L004.69.7 For: Viratec Machine: Mori Seiki TL40 Control: Fanuc 15TF Deleted 'Preset Home' at FirstOperation and NewTool. Moved OpToolID LatheOffset from Approach sub to FirstOperation and NewTool. Added GearRange. Cancel Tool Offset on line by itself after move to index position. JR} {7/24/90, Added InitProg globally to posts with this remark, DWB} {9/25/90, Updated to Version 3.2 per Fanuc 10T MS [-] L001.71.1 Format, DWB} {10/2/90, Added StockOff globally at FirstOperation, DWB} {10/8/90, Replace CalcRPM2 globally with CalcEPRPM# at end of prog, DWB} {3/28/91 Modified: Fanuc 15T MS (+) L166.71.3 For: Gibbs & Associates Updated to Version 4.0 per Fanuc 10T MS [-] L001.80 Format. All normal Fanuc Canned Cycles are supported. DWB} {8/5/91 Updated: Fanuc 15T MS (+) L166.80 For: Gibbs & Associates Updated to Version 4.0 per Fanuc 6M M001.82 Format. KM} {11/1/94 Updated: Fanuc 15T MS (+) L166.82 For: Gibbs & Associates/Premier Mfg/SimFlo Pumps Inc. Versions: ncCad 4.33/ncCAM 4.33/ncPost 4.33.03/Compost 4.21.22 Updated to Version 4.1 per Fanuc 10T MS [-] L001.82.1a Format. DWB} {11/1/94 Copied: Fanuc 15T MS (+) L166.82.1 Created: Fanuc 16T MS (+) L314.82.1 For: Premier Manufacturing/SimFlo Pumps Inc. Machine: Control: Versions: ncCad 4.33/ncCAM 4.33/ncPost 4.33.03/Compost 4.21.23 Changes made per Glenn Johnson of Simflo, manual and sample printouts. Modified Canned Cycles per manual. DWB} {1/9/95 Modified: Fanuc 16T MS (+) L314.82.1 Renamed: Fanuc 16T MS [+] L314.82.2 For: Premier Manufacturing/SimFlo Pumps Inc. Versions: ncCad 4.33/ncCAM 4.33/ncPost 4.33.04/Compost 4.21.23 Versions: Catalyst v2.14.24C/Catalyst v2.14.24PPC/Compost 4.21.23 Changes made per Glenn Johnson of Simflo, cam and text files, and marked up printouts. Added conditional move after returning from ToolPath, to SetPass1 XSPC for ApproachOD at CannedCycle RoughContour. Commented out File Length Comments at end of prog. Customer reported problem with Communications software hanging up because control had read EOR at end of output, and stopped reading, while sending software was still waiting to send the comments. Deleted CheckGear sub and changed call to CheckGear to SpinOn at CheckOffset sub. Deleted SpinOff and condition to output same when NewGear? = TRUE at CheckOffset sub and NewTool. DWB} {9/1/95, Updated Fanuc 16T MS [+] L314.82.2 to .85 format per Fanuc 10T MS [-] L001.85.01.01, JR} {2/28/96, Initial: Fanuc 16T MS [+] L314.85 Created: Fanuc 16T [+] LXXX.85 Deleted GearRange, Deleted G28 at program end, added safestar block to all operations, move the move to home at tool change to before the tool call, moved coolant on to safe start line, MPK} {4/3/96, Initial: Fanuc 16T MS [+BS] L425.85 Created: Fanuc 16T MS [+BS] L425.85.1 Changed retraction value for roughing cycle from .05 to .02 as per customer fax, MPK} {8/29/97 Initial: Fanuc 16T MS [+BM] L425.85.1 Created: Fanuc 16T MS [-EMT] Lxxx.85 ForUser: Erickson Machine Tools Control: ???? Machine: ???? Develop: ComPost2 68K 1.0b11, Virtual Gibbs 3.35 PPC Comment: New processor per fax from Phil Roe Changed to NegSideLathe and ReverseXZArcs Moved CoolOn to line by itself at beginning of operaions with block skip. Changed arc end point output to incremental. Jim Radcliffe} {Prog Numeric Format Definitions *******************************************} #1 = '#.00' #2 = '###.####;0.' #3 = '#######0' #4 = '###^##0' #5 = '#.####;0.' #6 = '###0' #7 = '#' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(SPX#,2) FORMAT(SPZ#,2) FORMAT(MUL#,2) { Non-Canned Threading AutoFinish } FORMAT(InFeedAngle#,2) FORMAT(FirstMoveEPZ#,2) FORMAT(EPX#,2) FORMAT(EPZ#,2) FORMAT(Peck#,2) FORMAT(Program#,3) {.72} FORMAT(Operation#,3) {.72} FORMAT(Tool#,3) {.72} FORMAT(Dwell#,4) {.72} FORMAT(FeedIPR#,5) FORMAT(CalcEPRPM#,6) FORMAT(RapidF#,7) {Prog Subroutines **********************************************************} RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ' - ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ' - ' ToolSize$ ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN PSInit: {reset flags from last Op, .70} RETURN PSStuff: RETURN DoPostScript: PSInit EachPS SeqLabC PostScript EOL {literals} PSStuff {commands} NextPS RETURN DoEndOpPS: PSInit EachEOPS SeqLabC EndOpPS EOL {literals} PSStuff {commands} NextPS RETURN StockOnNoCan: IF NOT CannedCycle? StockOn {need stock for SP positioning, if not a canned cycle} END RETURN FeedNoCan: IF NOT CannedCycle? FeedC END RETURN FeedRateNoCan: IF NOT CannedCycle? FeedRateC END RETURN ApproachSP: IF ApproachFace? SeqLabC StockOnNoCan XSPC EOL SeqLabC StockOff ZOpCPC EOL StockOnNoCan IF NotEqual? CycleStartZ# ZOpCP# SeqLabC FeedNoCan ZSPC FeedRateNoCan EOL END ELSE { ODApproach/IDApproach } SeqLabC StockOnNoCan ZSPC EOL SeqLabC StockOff XOpCDC EOL StockOnNoCan IF NotEqual? CycleStartX# XOpCD# SeqLabC FeedNoCan XSPC FeedRateNoCan EOL END END RETURN AppMove: StockOff ThisOpEntryZCP RETURN Approach: { NOT FOR TAILSTOCK, .82 } Rapid RapidF# { RapidF# Forces FeedRate } IF ApproachOD? SeqLabC ThisOpEntryXCP AppMove EOL ELSE IF ApproachID? SeqLabC XOpCD AppMove EOL ELSE {ApproachFace} SeqLabC StockOnNoCan XSP AppMove EOL END END ApproachSP RETURN CheckOffset: DoEndOpPS IF LAST ProgStop? SeqLabC 'M0' EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqLabC CoolOff EOL END END IF NewToolOffset? SeqLabC OpToolID LatheOffset EOL END IF ConstantSurfaceFeed? IF LAST ConstantSurfaceFeed? IF NotEqual? MaxRPM# LAST MaxRPM# SeqLabC Preset MaxRPM EOL END IF NotEqual? SpeedRPM# LAST SpeedRPM# SeqLabC Speed END ELSE SeqLabC Preset MaxRPM EOL SeqLabC CSSOn 'G96' Speed END ELSE IF LAST ConstantSurfaceFeed? SeqLabC CSSOff 'G97' Speed END END IF LAST ProgStop? SeqLabC SpeedC SpinOn EOL SeqLabC '/' CoolOn EOL ELSE SeqLabC SpeedC EOL IF NOT CoolOff? AND LAST CoolOff? SeqLabC '/' CoolOn EOL END END DoPostScript RETURN FormatArc: IF ArcCW? CWArcC ELSE CCWArcC END SetInc IF XMove? 'U' EPX# END IF ZMove? 'W' EPZ# END SetAbs IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN CkCRC: { 4.2 } IF XMove? OR ZMove? { Approach Length Feature and Multiple Pockets } IF NOT LastFeat? CRCOnC END END IF LastFeat? AND EmptyLine? { Exit Length Feature } CRCOffC END RETURN ToolPath: EACHFeat GetToolTip IF LastFeat? IF Drilling? IF Tap? SeqLabC SpinOff EOL SeqLabC 'G4P2000' EOL SeqLabC Speed InverseSpinOn EOL ELSE IF Dwell? SeqLabC 'G4P' Dwell# EOL END END ELSE IF CannedCycle? SeqLab END END END IF PointFeat? SeqLabC MoveSXYC EOL ELSE IF RapidFeat? SeqLabC RapidC MoveXC MoveZC EOL ELSE IF LineFeat? SeqLabC CkCRC FeedC MoveXC MoveZC FeedRateC EOL ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, LAST, FIRST or NEXT modifiers in this loop } SeqLabC FormatArc FeedRateC EOL NEXTQuadrant ELSE IF ThreadFeat? SeqLabC 'G32' MoveXC MoveZC ThrdLead EOL Rapid END END END END END NEXTFeat RETURN CheckRapid: CRCOffC IF LAST CannedCycle? Rapid ELSE RapidC END RETURN {Start of executable Prog **************************************************} {setup and initializations} InitProg SetAbs NegSideLathe ReverseXZArcs SetMaxRPM('3000') SetMaxFeed('500') IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: must be all capital letters when typed in.' EOL ' ENDOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL END EachOp {Start of post processing *********************} GetLCycle IF FirstOperation? EOR EOL ':' Program# IF UseComments? AND ProgramNameComment? '( ' ProgramName$ ' )' END EOL IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT - ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ABSOLUTE INCHES )' EOL END END RestoreScale OpenSub StockOff {.71.2} SetHome DoOpComments DoPostScript Plane SeqLabC Rapid 'G40G99' EOL SeqLabC '/' CoolOn EOL SeqLab OpToolID LatheOffset EOL IF ConstantSurfaceFeed? SeqLabC Preset MaxRPM EOL END SeqLabC CSSOff 'G97' IF ConstantSurfaceFeed? CalcRPM1 ELSE Speed END SpinOn EOL Approach ELSE IF NewTool? {Finish off last Operation} StockOff {.62} CheckRapid IF LAST ApproachOD? SeqLabC LAST OpExitXCPC EOL ELSE IF LAST ApproachID? SeqLabC LAST XOpECDC EOL END END SeqLabC LAST OpExitZCPC EOL DoEndOpPS IF LAST ConstantSurfaceFeed? SeqLabC CSSOff 'G97' CalcRPM2 EOL END SeqLabC NewHome EOL SeqLabC LOfstOff '00' EOL IF LAST ProgStop? SeqLabC 'M0' EOL ELSE SeqLabC ProgStop EOL END {Start new Operation} DoOpComments DoPostScript SeqLabC Rapid 'G40G99' EOL SeqLabC '/' CoolOn EOL SeqLab OpToolID LatheOffset EOL IF ConstantSurfaceFeed? SeqLabC Preset MaxRPM EOL END SeqLabC CSSOff 'G97' IF ConstantSurfaceFeed? CalcRPM1 ELSE Speed END SpinOn EOL Approach ELSE IF SameTool? {.62} {Start new Operation} StockOff DoOpComments IF LAST StraightConnect? CheckOffset CheckRapid SeqLabC StockOnNoCan XSPC ZSPC EOL ELSE CheckRapid IF ApproachOD? IF LAST ApproachOD? SeqLabC LAST XOpECDC EOL ELSE {around} IF LAST ApproachID? SeqLabC LAST XOpECDC EOL END SeqLabC LAST OpExitZCPC EOL SeqLabC LAST OpExitXCPC EOL END ELSE IF ApproachID? IF LAST ApproachID? SeqLabC LAST XOpECDC EOL ELSE IF LAST ApproachOD? {around} SeqLabC LAST OpExitXCPC EOL END SeqLabC LAST OpExitZCPC EOL SeqLabC XOpCDC EOL END ELSE {ApproachFace} IF LAST ApproachFace? SeqLabC LAST ZOpECPC EOL ELSE IF LAST ApproachOD? {around} SeqLabC LAST OpExitXCPC EOL ELSE {LAST ApproachID} SeqLabC LAST XOpECDC EOL END SeqLabC LAST OpExitZCPC EOL END END END CheckOffset ApproachSP END END END END {common point for all operations} IF ConstantSurfaceFeed? AND NOT SameTool? SeqLabC CSSOn 'G96' Speed EOL END IF CannedCycle? StockOff IF Roughing? IF RoughSimple? StockOn SetPass1 SeqLabC LCycle XatFinZ IF ApproachFace? 'Z' FirstMoveEPZ# ELSE FinZ END IF Taper? XTapAtZ END FeedRate EOL SimpleRough ELSE TagInc SetPass2 IF RoughContour? SeqLabC LCycle CutDepth 'R.02' EOL { R = Retract } SeqLabC LCycle 'PÅ‚' Tag# 'Q²' Tag# XStkLeft ZStkLeft FeedRate EOL '>' Tag# EOL IF ApproachFace? SeqLab StepMove 'Z' SPZ# EOL SeqLabC FeedC 'X' SPX# EOL ELSE SeqLab StepMove 'X' SPX# EOL SeqLabC FeedC 'Z' SPZ# EOL END ELSE IF RoughPatternShift? SeqLabC LCycle XminusU ZminusW NumCuts EOL SeqLabC LCycle 'PÅ‚' Tag# 'Q²' Tag# XStkLeft ZStkLeft FeedRate EOL '>' Tag# EOL SeqLab Rapid StrtPos EOL END END ToolPath IF ApproachOD? SetPass1 StockOff LoadFeat Num#('0') CycleStartX# IF XMove? SeqLab RapidC MoveXC EOL END END '<' Tag# EOL IF AutoFinish? SeqLabC 'G70' 'PÅ‚' Tag# 'Q²' Tag# EOL END SetPass1 TrackXNO# CycleStartX# TrackZNO# CycleStartZ# END ELSE IF Threading? IF SingleEdgeCut? OR ConstantVolumeCut? SeqLabC LCycle 'P' IF AutoFinish? '01' ELSE '00' END IF Chamfer? '05' ELSE '00' END IF SingleEdgeCut? '60' { ToolAngle } ELSE '00' END 'Q080' { Minimum InFeed } 'R050' EOL { Finish Allowance } SeqLabC LCycle XatFinZ FinZ IF Taper? XTapAtZ END ThrdHeight CutDepth ThrdLead EOL ELSE SeqLabC 'G92X' FirstMoveEPX# FinZ IF Taper? XTapAtZ END 'F' FeedIPR# EOL SimpleRough END ELSE IF Drilling? IF Tap? SeqLabC LCycle ZDepth 'F' FeedIPR# EOL SeqLabC SpinOff EOL SeqLabC 'G4P2000' EOL SeqLabC Speed InverseSpinOn EOL SeqLabC ZSP EOL ELSE IF PeckChipBreaker? SeqLabC LCycle Retract EOL SeqLabC LCycle ZDepth 'Q' Peck# FeedRate EOL IF AutoFinish? SeqLabC Feed ZDepth EOL IF Dwell? SeqLabC 'G4P' Dwell# EOL END SeqLabC Rapid ZSP EOL END END END END END END ELSE StockOn SetPass1 ToolPath IF AutoFinish? { .82.1c } StockOff IF Turning? IF ApproachFace? SeqLabC RapidC ZOpECPC EOL ELSE SeqLabC RapidC XOpECDC EOL END ApproachSP SeqLabC StockOff StrtPosC EOL ToolPath ELSE IF Roughing? AND NOT RoughSimple? SetPass2 SeqLabC RapidC XSPC ZSPC EOL SeqLabC StockOff StrtPosC EOL ToolPath SetPass1 ELSE IF Threading? SeqLabC 'X' MUL# Num#('2') ADD# FinishXRadius# Taper# EOL SeqLabC 'G32' IF Taper? XatFinZ END FinZ ThrdLead EOL SeqLabC Rapid XSP EOL SeqLabC ZSP EOL END END END END END IF Drilling? AND Tap? SeqLabC SpinOff EOL SeqLabC 'G4P2000' EOL SeqLabC Speed SpinOn EOL END NextOp {loops back to EachOP until last Operation} {End of program ************************************************************} {finish last operation} StockOff CRCOffC IF CannedCycle? Rapid ELSE RapidC END IF ApproachOD? SeqLabC OpExitXCPC EOL ELSE IF ApproachID? SeqLabC XOpECDC EOL END END SeqLabC OpExitZCPC EOL DoEndOpPS SeqLabC CoolOff EOL IF ConstantSurfaceFeed? SeqLabC CSSOff 'G97S' CalcEPRPM# EOL END SeqLabC FirstHome EOL SeqLabC OpToolID '00' EOL IF ProgStop? SeqLabC 'M0' EOL END SeqLabC EOP EOL Post EOR EOL Close Retag {IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH - ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH - ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH - ' FileMeters# ' METERS )' EOL END Close END}