{5/20/93 Copied & modified: Fanuc 10M M008.81.2 For: Haas Automation Combined OpToolID and ToolChng on one block at FirstOperation and NewTool. Combined WFOStuff Speed SpinOn AbsOrInc Rapid StrtPos and OfstOn on one block at FirstOperation, NewTool and SameTool. Added CkCRC sub to cancel CutterRadiusCompensation on LastFeature of ToolPath. Added literal 'G74' for Left-Handed Tapping at Drilling. Moved Canned Drill Cycle Block to Main Program when Repeats = TRUE at Drilling. Main program will output the Canned Drill Cycle, and the SubPrograms will contain only the positions from the second feature on. DWB}
{8/2/93 Modified: Haas M573.81.2 For: Haas Automation Changes made per visit with Harold Moon at Haas Automation. Added ProgramName$ to SubID block at StartSub. Added blank lines between subs. Deleted RepLab OnePart at OpenMP. Moved Rapid, Feed and Connect Commands to be output in front of AbsOrInc on same block. Deleted colons from all Comments. Deleted Spaces following '(, and preceeding )' from ProgramNameComment at FirstOperation. Changed Seq to 'N' Tool# EOL at FirstOperation and NewTool, output on block by itself. Changed Safe Start block from G17G80G40 to G0G90G54G40G80G17 at FirstOperation and NewTool. Changed StrtPos block from WFOStuff Speed SpinOn AbsOrInc Rapid StrtPos OfstOn to Rapid AbsOrInc WFOStuff StrtPos Speed SpinOn at FirstOperation and NewTool. Added PlaneC to StrtPos block at NewTool. Moved OfstOn to beginning of CoolOn block at FirstOperation and NewTool. Changed WFOStuff PlaneC AbsOrInc Rapid to Rapid AbsOrInc WFOStuff PlaneC at SameTool StrtPos block. Added IF RetractToCP1 boolean at SameTool. This is to force output of ZCP1 or ZCP2 for Drilling. Changed RapidC ZCP3C to Rapid ZCP3 at Drilling. Moved 'G80' to Rapid ZCP3 at Drilling. Added literal 'M19', Spindle Orient, at OfstOff block at end of Prog. Added MasterOp/CallMasterOp PostScript Command support for Drilling. Routines have been added to call previously created subroutines. Added MasterOpF and CallMasterOpF at PSInit. Added PostScript Comments regarding MasterOp and CallMasterOp Commands. Added support of MasterOp and CallMasterOp Commands at Drilling. Added FORMAT for Recall# to output called sub. DWB}
{ Format: Haas C573.00 Updated to C Style .00 format per C001.00.01 TH}
{ Format: Haas C573.00.01 12/22/94 Added ClearCSOffset to OpenMP: CloseMP: and SubCSMP: Added if AChange? OR BChange? to home postition call-out in SameToolOp1 Started using Flag('3') to determine toggle between incrementing through MPs and decrementing through MPs Changed CloseMP to check Flag('3'). If true, the WFOs will increment from first to last. If false, the WFOs will decrement from last to first. Example: TRUE for 4 parts: G54P1, G54P2, G54P3, G54P4 FALSE for 4 parts: G54P4, G54P3, G54P2, G54P1 This is most useful for tombstone machining on rotary tables. With this method, the code will machine part1, rotate, part2, rotate, part3, rotate, part4, tool change, part4, part3, part2, part1, toolchange, etc. It minimizes the rotation and also stops the machine from "winding up". To do this a new sub was created called ToggleIncDecWFO. The flag is set to true in ProgStart and toggled inside CloseMP after running through the parts Replaced SetZRepInc and RestoreAbsOrInc with one sub called DoAbsOrInc. Any line with SetZRepInc now has DoAbsOrInc as the first command after the SeqC. TH}
{ Format: Haas C573.00.02 1/10/95 Started using Flag ('4') to turn on Inc/Dec WFO's (See above). True means use Inc/Dec WFO's. TH}
{ Format: Haas C573.00.03 1/13/95 Formatted TrackZNO# to #4 }
{ Added ClearCSOffset to SubCSMP TH}
{8/23/95 - Updated to .10 format TH}
{ 12/15/95 Added CSAngleA CSAngleB to MP1ToollAllPXcp Fixed OfstOff to output absvalue after incvalue TH}
{1/17/96, Updated .10 to .11 version, MPK}
{3/25/96, Tested ZOnlyRepAutoCycle, Changed version # to .12, MPK}
{7/11/96, Forced All B axis move to an A axis move for Customer: Wells Dental Copied & modified: Haas B573.12 Created Haas [WD] BXXX.12 JM}
{Prog Numeric Format Definitions *******************************************}
RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER ' Program# ' )' EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ' ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ' ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN
FinishSub1: {part 1} IF NOT FeedConnect? IF AutoCycle? SeqC ZCP3C EOL ELSE IF FIFO? {.81} SeqC FeedC ZCP3C FeedEntC EOL ELSE SeqC RapidC ZCP3C EOL END END END RETURN
SubCSMP: IF WFOCS? IF ChangeCS? SeqC EndSub EOL CloseSub NewProg StartSub SaveCSProg END ClearCSOffset END RETURN
DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN
DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN
RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqC AbsValue EOL END RETURN
FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
CkCRC: IF XMove? OR YMove? { Approach Length Feature and Multiple Pockets } IF NOT ZMove? CRCOnC IF NOT EmptyLine? ResetCRCNum END END END IF LastFeat? AND EmptyLine? { Exit Length Feature } CRCOffC END RETURN
StdLine: {enables CRC on first call, .70} IF Decelerate? IF RoomToDecel? DecelMove1 SeqC DoAbsOrInc CkCRC FeedC MoveXYZC FeedRateC CRCOffsetC EOL DecelMove2 END SeqC DoAbsOrInc CkCRC FeedC MoveXYZC DecelFeed CRCOffsetC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc CkCRC FeedC MoveXYZC FeedRateC CRCOffsetC EOL END END RETURN
ToolPath: EACHFeat IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqC SubCall CallLab EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC DoDrillAbsOrInc MoveSXYZC EOL END ELSE IF RapidFeat? IF LastFeat? AND AutoCycle? SeqC DoAbsOrInc CRCOffC RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc RapidC MoveXYZC EOL END END ELSE IF LineFeat? IF AutoCycle? IF LastFeat? SeqC DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC DoAbsOrInc FeedC MoveXYZC FeedRateC EOL ELSE StdLine {enables CRC on first call} END END ELSE StdLine END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN
AutoCycCutSub2: {part 2} ToolPath IF Repeats? AND FeedConnect? AND ZshiftOnly? SeqC AbsOrInc EOL {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} ELSE IF FIFO? {.81} SeqC FeedC AbsOrInc ZCP2 FeedEntC EOL ELSE SeqC RapidC AbsOrInc ZCP2 EOL END END SeqC EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN
Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN
ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Feed IncValue StrtPosC EOL SeqC AbsOrInc ELSE SeqC Feed END ELSE SeqC Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Rapid IncValue StrtPosC EOL IF FeedEntry? SeqC AbsOrInc ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqC Rapid ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqC SubCall CallLab EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 {.69, removed FinishSub1} IF FeedConnect? {there is no Z up in the sub, .69} IF FIFO? {.81} SeqC Feed ZCP2 FeedEnt EOL {.69} ELSE SeqC Rapid ZCP2 EOL {.69} END END {.69} SeqC EndSub EOL CloseSub {Element shift, not pattern} RETURN
ZonlyRep: EachCycle IF NOT FirstCycle? SeqC Connect StrtPos EOL {.71.2, added Connect} END IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END SeqC SubCall CallLab EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SeqC EndSub EOL CloseSub RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
ProgStart: InitProg ReverseXZArcs InitWFONum SetFlood SetFlagF('1') {not std sep sub Zreps in effect} {rep change 2} SetFlag('3') {True = incrementing WFO numbers for MP. False = decrementing WFO numebrs for MP} SetFlag('4') {True = toggle between incrementing/decrementing WFO's } UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('10000') SetMaxFeed('500') IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' MasterOp(1), MOP(1) -' EOL ' IF Repeats? AND Drilling? = TRUE, will place Drill Points in next available Subroutine' EOL ' Minimum = MasterOp(1); Maximum = MasterOp(25)' EOL ' CallMasterOp(1), CMOP(1) -' EOL ' IF Repeats? AND Drilling? = TRUE, will call Subroutine created during MasterOp(1) operation' EOL ' CallMasterOp(1) operations MUST follow MasterOp(1) operations for output to be correct' EOL END
IF MultipleParts? IF WorkFixtureOffsets? IF LTEqual? MUL# Parts# NumOfCS# Num#('6') SetWFOCS { use WFO for CS changes } ELSE IF UseComments? '( Not enough Work Fixture Offsets to handle this part. )' EOL '( Number of parts [ ' Parts# ' ] times CSs [ ' NumOfCS# ' ] )' EOL '( exceeds the machine limit. Switching to non-WFO output. )' EOL END END END ELSE IF LTEqual? NumOfCS# Num#('6') {****} SetWFOCS { use WFO for CS changes } ELSE IF UseComments? '( Not enough Work Fixture Offsets to handle this part. )' EOL '( Number of CSs [ ' NumOfCS# ' ] exceeds the machine limit. )' EOL '( Switching to non-WFO output. )' EOL END END END RETURN
SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN
SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN
OpGuts: IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') {std sep sub Zreps are in effect} {rep change 2} ZonlyRep {rep change 1} SetFlagF('1') {not std sep sub Zreps in effect} {rep change 3} ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqC ZCP3C EOL ELSE IF FIFO? {.81} SeqC FeedC ZCP3C FeedEntC EOL ELSE SeqC RapidC ZCP3C EOL END END ELSE IF Drilling? SeqC DrillCP EOL GetCycle IF Tap? AND NOT CWSpindle? 'G74' ELSE Cycle END SeqC FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL IF Repeats? NewProg StdSub END IF CallMasterOp? SeqC SubCall 'P' CallMasterNum# EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg SeqC SubCall CallLab EOL StartSub ToolPath SeqC EndSub EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqC Rapid 'G80' ZCP3 EOL IF Repeats? FinishSubG92 END END END RETURN
DoWFONum: IF WFOCS? IF ChangeCS? CSWFO ELSE 'G' NewWFO# END END RETURN
NotSameToolWFO: IF WFOCS? IF ChangeCS? DoCSWFOComment END ClearCSOffset END RETURN
SameToolWFO: IF WFOCS? IF ChangeCS? DoCSWFOComment END ClearCSOffset END RETURN
InitOp: EOR EOL ProgID1 IF UseComments? AND ProgramNameComment? '(' ProgramName$ ')' END EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale RETURN
NewToolOp1: SeqC CoolOff EOL IF AbsoluteMoves? SeqC IncValue OfstOff EOL SeqC AbsValue EOL ELSE SeqC OfstOff EOL END RETURN
NewToolOp2: DoEndOpPS IF ToolChangeAtHome? SeqC Rapid AbsOrInc Home SpinOff EOL ELSE SeqC SpinOff EOL END IF LAST ProgStop? SeqC 'M0' EOL ELSE SeqC ProgStop EOL END RETURN
SameToolOp1: DoEndOpPS IF LAST ProgStop? SeqC CoolOff EOL IF AbsoluteMoves? SeqC IncValue OfstOff EOL SeqC AbsValue EOL ELSE SeqC OfstOff EOL END SeqC SpinOff EOL SeqC 'M0' EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF NewToolOffset? OR ChangeCS? IF AbsoluteMoves? SeqC IncValue OfstOff EOL SeqC AbsValue EOL ELSE SeqC OfstOff EOL END END END RETURN
SameToolOp2: {Start new Operation} DoOpComments DoPostScript CheckPass RETURN
SameToolOp3: {Start new Operation} IF LAST ProgStop? SeqC Rapid AbsOrInc IF ChangeCS? DoWFONum END PlaneC StrtPos CSAngleA CSAngleB SpeedC SpinOn EOL SeqC OfstOn CoolOn EOL ELSE SeqC Rapid AbsOrInc IF ChangeCS? DoWFONum END PlaneC StrtPos CSAngleA CSAngleB SpeedC EOL IF NewToolOffset? OR ChangeCS? SeqC OfstOn EOL ELSE IF Drilling? IF RetractToCP1? SeqC ZCP1 EOL ELSE SeqC ZCP2 EOL END END END IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END RETURN
End2: DoEndOpPS IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier} SeqC Rapid AbsOrInc FirstHome SpinOff EOL ELSE SeqC SpinOff EOL END IF NOT Equal? CSOffsetA# Num#('0') OR NOT Equal? CSOffsetB# Num#('0') IF AAxisAvail? SeqC CSAngleA END IF BAxisAvail? SeqC CSAngleB END EOL
SeqC 'G92' IF AAxisAvail? 'A0' END IF BAxisAvail? 'B0' END EOL END IF ProgStop? SeqC 'M0' EOL END RETURN
End3: SeqC EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH ' FileMeters# ' METERS )' EOL END Close END RETURN
MPallTools1P: {Multiple Parts, All Tools 1 Part} EachOp {Start of post processing} IF FirstOperation? InitOp OpenMP FirstOp1 FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 NewToolOp2 {to tool change, CS problem} SubCSMP NewToolOp3 NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SubCSMP SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} End2 CloseMP End3 RETURN
MP1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up} EachOp {Start of post processing} IF FirstOperation? InitOp FirstOp1 FirstOp2 OpenMP FirstOp3 ELSE IF NewTool? NewToolOp1 CloseMP NewToolOp2 {to tool change, CS problem} NewToolOp3 NewToolOp4 OpenMP NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SubCSMP SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} CloseMP End2 End3 RETURN
MP1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane} EachOp {Start of post processing} IF FirstOperation? InitOp FirstOp1 FirstOp2 FirstOp3a OpenMP SeqC StrtPos CSAngleA CSAngleB EOL ELSE IF NewTool? CloseMP NewToolOp1 NewToolOp2 {to tool change, CS problem} NewToolOp3 NewToolOp4 NewToolOp5a OpenMP SeqC StrtPos CSAngleA CSAngleB EOL ELSE {implied SameTool?} SameToolOp1 SubCSMP SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} CloseMP {End of program} End1 End2 End3 RETURN
NoMPs: {no multiple parts} EachOp {Start of post processing} IF FirstOperation? InitOp FirstOp1 NotSameToolWFO FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 NewToolOp2 NewToolOp3 NotSameToolWFO NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolWFO SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} End2 End3 RETURN
{Start of executable Prog, top level ****}
ProgStart {setup and initializations}
IF MultipleParts? IF AllToolsOnePart? MPallTools1P ELSE {implied OneToolAllParts?} IF FullUp? MP1ToollAllPfu ELSE {implied ExitClearancePlane?} MP1ToollAllPXcp END END ELSE NoMPs END