{8/11/89, Updated processor JR} {8/31/89, Added PostScript, JR} {12/1/89, Updated: Fanuc 11M M007.61, JR} {2/7/90, Updated to Version 3.2 per Fanuc 6M M001.70 Format, DWB} {7/24/90, Added InitProg globally to posts with this remark, DWB} {7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB} {9/28/90, Updated: Fanuc 11M M007.71 to .76.1 format, JR}
{12/13/90 Copied & modified: Fanuc 11M M007.76.1 For: DARMARK INC Machine: Control: Fanuc 11M Changes following made per customer request: Deleted all occurances of SpinOff (M5) command. Added 'M19' to all occurances of IncValue OfstOff commands. SK}
{2/22/91 Copied & modified: Fanuc 11M M007.76.2 For: Gibbs & Associates Machine: Control: Fanuc 11M Updated to Version 3.4 per Fanuc 6M M001.76.3 Format. DWB}
{4/02/91 Modified: Fanuc 11M M007.76.3 For: Gibbs & Associates Updated to Version 4.0 per Fanuc 6M M001.80 Format. Kim Michelman}
{9/30/91 Modified: Fanuc 11M M007.79 For: Gibbs & Associates Updated to Version 4.0 per Fanuc 6M M001.81 Format. Kim Michelman}
{7/21/95, Updated Fanuc 11M M007.81 to .85 format per Fanuc 6M M001.85.01, JR}
{1/17/96, Updated .85 to .86 version, MPK}
{3/22/96, Tested zonlyRepAutoCycle, Changed version # to .89, MPK}
{12/7/98, Made .16 B-style advanced mill post, MPK}
restoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
wFOStuff: IF Flag?('2') { Need to output wFOStuff twice for MP-ESO-OTAP-ECP, once for all others } IF NOT SameTool? IF WFOCS? cSWFO ELSE wFO END ELSE IF WFOCS? IF ChangeCS? IF MultipleParts? {MP ChangeCS is handled in subCSMP and closeMP} ELSE cSWFO END END END END END SetFlagF('2') { Do not output WFO second time wFOStuff is called for MP-WFO-OTAP-ECP } RETURN
g52Stuff: IF NOT Flag?('7') AND NOT WFOCS? IF FirstOperation? OR NewTool? OR ChangeCS? IF MultipleParts? IF WorkFixtureOffsets? cSG52 END ELSE cSG52 END END END RETURN
doCSWFOComment: IF FirstOperation? OR NewTool? OR ChangeCS? '( ' cSWFO ' = X' CSOffsetX# ' Y' CSOffsetY# ' Z' CSOffsetZ# IF Flag?('6') { TRUE = B-Style Output, FALSE = C-Style Output } IF AAxisAvail? ' A' CSOffsetA# END IF BAxisAvail? ' B' CSOffsetB# END END ' )' EOL END RETURN
cSComments: doCSComment IF WFOCS? AND NOT MultipleParts? doCSWFOComment END RETURN
doSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Program# ' )' EOL END RETURN
doOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END restoreScale cSComments END RETURN
cSAngleA: IF AAxisAvail? IF Flag?('6') AND WFOCS? { TRUE = B-Style Output, FALSE = C-Style Output } 'A0.' ELSE 'A' CSOffsetA# END END RETURN
cSAngleAC: IF AChange? cSAngleA END RETURN
cSAngleB: IF BAxisAvail? IF Flag?('6') AND WFOCS? { TRUE = B-Style Output, FALSE = C-Style Output } 'B0.' ELSE 'B' CSOffsetB# END END RETURN
entryMove: IF FeedEntry? SeqC Feed ZIn IF FirstOperation? OR NewTool? FeedEnt ELSE FeedEntC END EOL ELSE SeqC RapidC ZIn EOL IF FirstOperation? OR NewTool? RapidF# { Forces FeedRate } END END RETURN
startSub: OpenSub SubID EOL doSubComment RETURN
subWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL '( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL ' ' EOL END END RETURN
absOrIncC: IF AbsoluteMoves? absValueC ELSE incValueC END RETURN
toggleIncDecWFO: IF Flag?('3') { Incrementing WFOs in effect } SetFlagF('3') ELSE { Decrementing WFOs in effect } SetFlag('3') END RETURN
doWFOOps: IF Flag?('5') SetFlagF('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP } ELSE SeqC SetWFO EOL END SeqC SubCall CallLab RepLab OnePart EOL RETURN
openMP: NewProg IF WorkFixtureOffsets? IF WFOCS? startSub SaveCSProg SaveCSOpStart ELSE IF OneToolAllParts? AND ExitClearancePlane? SetFlag('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP } END IF Flag?('3') { Incrementing WFOs in effect } NewWFO EachWFO {simple eachPart} doWFOOps IncWFO NextWFO {simple NextPart} DecWFO ELSE { Decrementing WFOs in effect } LastWFO EachWFO {simple eachPart} doWFOOps DecWFO NextPrevWFO {simple NextPart} IncWFO END IF Flag?('4') { This post supports IncWFO/DecWFO } toggleIncDecWFO END startSub END ELSE SeqC SubCall CallLab RepLab Parts EOL IF OneToolAllParts? AND ExitClearancePlane? SetFlag('2') { Need to output wFOStuff twice for MP-ESO-OTAP-ECP, once for all others } END startSub END RETURN
doCSWFOOps: EachCSOp doCSWFOComment IF Flag?('5') SetFlagF('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP } ELSE SeqC cSWFO EOL END SeqC SubCall CallLabB CSSubID# RepLab OnePart EOL NextCSOp RETURN
closeMP: IF WorkFixtureOffsets? SeqC EndSub EOL CloseSub IF WFOCS? IF OneToolAllParts? AND ExitClearancePlane? SetFlag('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP } END IF Flag?('3') { Incrementing WFOs in effect } NewWFO EachWFO {simple eachPart} doCSWFOOps IncWFO NextWFO {simple NextPart} DecWFO ELSE { Decrementing WFOs in effect } LastWFO EachWFO {simple eachPart} doCSWFOOps DecWFO NextPrevWFO {simple NextPart} IncWFO END IF Flag?('4') { This post supports IncWFO/DecWFO } toggleIncDecWFO END END ELSE SeqC absOrIncC EOL SeqC Preset ShiftPC EOL SeqC EndSub EOL CloseSub SeqC Preset UnshftPC EOL END RETURN
subCSMP: IF WFOCS? IF ChangeCS? SeqC EndSub EOL CloseSub NewProg startSub SaveCSProg END END RETURN
doAbsOrInc: IF Flag?('1') { Milling ZShiftOnly SepSubs/DrillSubs activated } IF ZMove? incValueC ELSE absOrIncC END END RETURN
doDrillAbsOrInc: IF Flag?('1') { DrillSubs activated } IF SPZMove? incValueC ELSE absOrIncC END END RETURN
restoreAbsOrInc: IF Flag?('1') { Milling ZShiftOnly SepSubs/DrillSubs activated } SeqC absOrIncC EOL END RETURN
formatArc: doAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
ckCRC: IF LastFeat? CRCOffC ELSE IF NOT ZMove? CRCOnC END END RETURN
ckCRCNum: IF NOT LastFeat? AND Equal? SPZ# EPZ# CRCOffsetC END RETURN
getACEPXY: SetACSPCompF Save# Num#('1') SPX# { Status Register Variable for X Axis } Save# Num#('2') SPY# { Status Register Variable for Y Axis } SetACSPComp RETURN
setSRXYtoACEP: SetPass1 SetSRXYtoEP LoadFeat Num#('0') Num#('0') Num#('0') TrackXNO# ADD# Recall# Num#('1') SPX# { Status Register Variable for X Axis } TrackYNO# ADD# Recall# Num#('2') SPY# { Status Register Variable for Y Axis } RETURN
toolPath: ResetCRCNum EACHFeat IF PointFeat? IF AutoCycle? IF LastFeat? getACEPXY END SeqC MoveSXYC EOL SeqC SubCall CallLab EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC doDrillAbsOrInc MoveSXYZC EOL END ELSE IF RapidFeat? IF XMove? OR YMove? OR ZMove? SeqC doAbsOrInc ckCRC RapidC MoveXYZC ckCRCNum EOL END ELSE IF LineFeat? IF XMove? OR YMove? OR ZMove? SeqC doAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } SeqC formatArc ArcFeedC EOL NEXTQuadrant END END END END NEXTFeat restoreAbsOrInc RETURN
autoCycCutSub2: {part 2} toolPath SeqC absOrIncC CRCOffC IF Repeats? AND FeedConnect? AND ZshiftOnly? ELSE IF FIFO? FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END EOL SeqC EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
autoCycPat: SetPass2 {position pattern} toolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN
milling: IF AutoCycle? NewProg autoCycCutSub1 entryMove autoCycCutSub2 autoCycPat ELSE entryMove toolPath END RETURN
doSepSubZMoves: IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL ELSE IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusInc EOL END SeqC Feed ZInPlusInc FeedEnt EOL ELSE IF FirstCycle? AND AutoCycle? Rapid END SeqC RapidC ZInPlusInc EOL END END SeqC SubCall CallLab EOL IF NOT FeedConnect? AND NOT AbsValue? TrackZNO# ZCP2PlusInc# SeqC ZCP2C EOL IF NOT AutoCycle? TrackZNO# ClearancePlane3# END END RETURN
setSepSubZ: TrackZNO# ADD# FIRST SPZ# MUL# RepsLess1# RepeatZ# RETURN
zonlyRepAutoCycle: autoCycPat {write pattern moves and main calls} startSub NewProg EachCycle SetSRXYtoEP IF NOT FirstCycle? Connect IF SPXMove? OR SPYMove? SeqC incValueC StrtPosC EOL absOrIncC END END SetStatusOn doSepSubZMoves SetStatusOff NextCycle SetStatusOn autoCycCutSub1 {build element sub} TrackZNO# FIRST SPZ# autoCycCutSub2 IF FeedConnect? IF NOT AbsValue? setSepSubZ END IF FIFO? SeqC Feed ZCP2 FeedEnt EOL ELSE SeqC Rapid ZCP2 EOL END END SeqC EndSub EOL CloseSub {Element shift, not pattern} RETURN
zonlyRep: EachCycle SetSRXYtoEP IF NOT FirstCycle? Connect IF SPXMove? OR SPYMove? SeqC StrtPosC EOL END END doSepSubZMoves NextCycle startSub TrackZNO# FIRST SPZ# toolPath finishSub1 SeqC EndSub EOL CloseSub IF FeedConnect? AND NOT AbsValue? setSepSubZ END RETURN
checkPass: IF AutoCycle? SetPass2 ELSE SetPass1 END IF NOT Flag?('7') ClearCSOffset END RETURN
skipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN
setDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN
opGuts: IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} zonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} SetFlag('1') { Milling ZShiftOnly SepSubs activated } zonlyRep SetFlagF('1') { Milling ZShiftOnly SepSubs deactivated } END {end Auto Cycle IF} ELSE {not Z only} g92Sub END {end Z only IF} ELSE {no repeat OPs} milling END IF AutoCycle? SeqC CRCOffC ZCP3C EOL setSRXYtoACEP ELSE IF FIFO? SeqC FeedC CRCOffC ZCP3C FeedEntC EOL ELSE SeqC RapidC CRCOffC ZCP3C EOL END END ELSE IF Drilling? SeqC DrillCP EOL GetCycle SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL IF CallMasterOp? SeqC SubCall CallLabB CallMasterNum# EOL skipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') { DrillSubs activated } NewMasterProg SeqC SubCall CallLab EOL startSub toolPath SeqC EndSub EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE toolPath END END setDrillEndOpZ SeqC Rapid DrillOff ZCP3 EOL END END RETURN
progStart: InitProg ReverseXZArcs InitWFONum SetFlood SetMaxRPM('10000') IF Metric? SetMaxFeed('12700') ELSE SetMaxFeed('500') END Save# Num#('1') Num#('0') { Status Register Variable for X Axis } Save# Num#('2') Num#('0') { Status Register Variable for Y Axis } Save# Num#('3') Num#('0') { Status Register Variable for Z Axis } SetFlagF('1') { Milling ZShiftOnly SepSubs/DrillSubs deactivated } SetFlagF('2') { Need to output wFOStuff twice for MP-ESO-OTAP-ECP, once for all others } SetFlag('3') { Incrementing WFOs in effect } SetFlag('4') { This post supports IncWFO/DecWFO } SetFlagF('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP } SetFlag('6') { TRUE = B-Style Output, FALSE = C-Style Output } SetFlagF('7') { TRUE = D-Style Output } SetFlagF('8') { TRUE = D-Style Output, FALSE = Local G52-WFO Coordinates } IF PSComment? AND UseComments? 'Utility Data:' EOL ' At Op Start: All literals and commands will appear at the beginning of the operation.' EOL ' At Op End: All literals and commands will appear at the end of the operation.' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL END
IF NOT Flag?('7') IF Equal? NumOfCS# Num#('1') { 3 Axis Part - Output M-Style } SetFlag('7') ELSE IF MultipleParts? IF WorkFixtureOffsets? IF LTEqual? MUL# Parts# NumOfCS# Num#('6') SetWFOCS { use WFO for CS changes } ELSE IF Flag?('8') SetFlag('7') END IF UseComments? '( Not enough Work Fixture Offsets to handle this part. )' EOL '( Number of parts [ ' Parts# ' ] times CSs [ ' NumOfCS# ' ] )' EOL '( exceeds the machine limit. Switching to ' IF Flag?('7') 'non' ELSE 'G52' END '-wfo style output. )' EOL END END ELSE SetFlag('7') END ELSE IF LTEqual? NumOfCS# Num#('6') {****} SetWFOCS { use WFO for CS changes } ELSE IF Flag?('8') SetFlag('7') END IF UseComments? '( Not enough Work Fixture Offsets to handle this part. )' EOL '( Number of CSs [ ' NumOfCS# ' ] exceeds the machine limit. )' EOL '( Switching to ' IF Flag?('7') 'non' ELSE 'G52' END '-wfo style output. )' EOL END END END END END RETURN
initOp: EOR EOL ProgID1 IF UseComments? AND ProgramNameComment? '( ' ProgramName$ ' )' END EOL IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub restoreScale RETURN
firstOp1: IF ToolChangeAtHome? SetHome END Seq Plane 'G70' DrillOff CRCOff EOL SeqC OpToolID EOL SeqC ToolChng EOL doOpComments doPostScript RETURN
sameToolOp1: doEndOpPS IF LAST ProgStop? SeqC CoolOff EOL SeqC incValueC OfstOff 'M19' EOL SeqC SpinOff EOL SeqC 'M0' EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF NewToolOffset? OR AChange? OR BChange? SeqC incValueC OfstOff EOL END END RETURN
sameToolOp2: {Start new Operation} doOpComments doPostScript checkPass RETURN
sameToolOp3: {Start new Operation} SeqC wFOStuff EOL g52Stuff IF LAST ProgStop? SeqC PlaneC AbsOrInc Rapid StrtPos cSAngleA cSAngleB SpeedC SpinOn EOL SeqC OfstOn EOL SeqC CoolOn EOL ELSE SeqC PlaneC AbsOrInc Rapid StrtPos cSAngleA cSAngleB SpeedC EOL IF NewToolOffset? OR AChange? OR BChange? SeqC OfstOn EOL END IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END RETURN
end2: doEndOpPS IF FIRST ToolChangeAtHome? SeqC absOrIncC Rapid FirstHome SpinOff EOL END IF ProgStop? SeqC 'M0' EOL END RETURN
end3: SeqC EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END RETURN
mPallTools1P: {Multiple Parts, All Tools 1 Part} EachOp {Start of post processing} IF EquallySpacedOffsets? SetFlag('2') { Need to output wFOStuff twice for MP-ESO-OTAP-ECP, once for all others } END IF FirstOperation? openMP firstOp1 firstOp2 firstOp3 ELSE IF NewTool? newToolOp1 newToolOp2 {to tool change, CS problem} subCSMP newToolOp3 newToolOp4 newToolOp5 ELSE {implied SameTool?} sameToolOp1 subCSMP sameToolOp2 sameToolOp3 END END {common point for all operations} opGuts NextOp {loops back to EachOP until last Operation} end1 {End of program} end2 closeMP end3 RETURN
mP1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up} EachOp {Start of post processing} IF EquallySpacedOffsets? SetFlag('2') { Need to output wFOStuff twice for MP-ESO-OTAP-ECP, once for all others } END IF FirstOperation? firstOp1 openMP firstOp2 firstOp3 ELSE IF NewTool? newToolOp1 closeMP newToolOp2 {to tool change, CS problem} newToolOp3 openMP newToolOp4 newToolOp5 ELSE {implied SameTool?} sameToolOp1 subCSMP sameToolOp2 sameToolOp3 END END {common point for all operations} opGuts NextOp {loops back to EachOP until last Operation} end1 {End of program} closeMP end2 end3 RETURN
mP1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane} EachOp {Start of post processing} SetFlag('2') { Need to output wFOStuff twice for MP-ESO-OTAP-ECP, once for all others } IF FirstOperation? firstOp1 firstOp2 firstOp3 openMP firstOp2 {need StrtPos in Sub} ELSE IF NewTool? closeMP newToolOp1 newToolOp2 {to tool change, CS problem} newToolOp3 newToolOp4 newToolOp5 openMP newToolOp4 {need StrtPos in Sub} ELSE {implied SameTool?} sameToolOp1 subCSMP sameToolOp2 sameToolOp3 END END {common point for all operations} opGuts NextOp {loops back to EachOP until last Operation} closeMP end1 end2 end3 RETURN
noMPs: {no multiple parts} EachOp {Start of post processing} SetFlag('2') { Need to output wFOStuff twice for MP-ESO-OTAP-ECP, once for all others } IF FirstOperation? firstOp1 firstOp2 firstOp3 ELSE IF NewTool? newToolOp1 newToolOp2 newToolOp3 newToolOp4 newToolOp5 ELSE {implied SameTool?} sameToolOp1 sameToolOp2 sameToolOp3 END END {common point for all operations} opGuts NextOp {loops back to EachOP until last Operation} end1 {End of program} end2 end3 RETURN
{Start of executable Prog, Top Level ****}
progStart {setup and initializations} initOp
IF MultipleParts? IF AllToolsOnePart? mPallTools1P ELSE {implied OneToolAllParts?} IF FullUp? mP1ToollAllPfu ELSE {implied ExitClearancePlane?} mP1ToollAllPXcp END END ELSE noMPs END