GE 1050 Burgmaster [TC] M858 85


{Change Comments ***********************************************************}

{3/4/93
Copied & modified: Dynapath 5M B&S [MM] M551.81.2
For: META Mfg.
Machine: Brown & Sharpe System 1500 VC
Control: General Electric 1050
Changes made per conversations with David M. McSwain at META Mfg and FAX.
Changed FORMATS from non-decimal to decimal, with leading zeros in Form and Prog.
Changed format for Program# from #######0 to 0000 at Prog Numeric Format Definitions.
Added '$' Program# at start of output following EOR.
DWB}

{8/14/95
Initial: GE 1050 B&S 1500VC M554.81.2
Created: GE 1050 Burgmaster M000.85
ForUser: CNCCS / Twigg
Control: GE 1050
Machine: Burgmaster
Develop: ComPost 4.21.32, Virtual v.2.20
Comment: New processor per marked up readout from Dalton Harwell.
Deleted NegateZ command.
Modified Work Fixture Offsets: (basicaly changed to the the standard stuff)
Changed 1st WFO from E01 to E00 and moved to StrtPos line.
Modified WFOStuff to allow mid program NewWFO output by PostScript request.
WFO output by default except for SameTool.
One G code per line:
Modified Saftey Start Block at beginning of program.
Deleted Saftey Start Block between tools.
Deleted ' H00'
Modified tool offset handling:
Changed Tool Length Offset Label from H to D and moved to StrtPos line.
Changed Tool Length Offset Cancel code from H0 to D0.
Changed OfstOn to ZCP1.
Modified OfstOff line:
Added RapidF.
Deleted RapidF from "common point for all operations".
Changed SpinOn to DoSpinOn, turns on coolant and spindle at same time.
Deleted CoolOn commands that were not needed.
Changed CoolOff to DoCoolOff and call at the end of Milling and Drilling sections.
Added ckDrillOff to output DrillOff at end of milling operations tools.
Added extra codes to end of program, for communications I guess.
Deleted SpinOff commands.
Deleted File Length footer comments.
Jim Radcliffe}

{Prog Numeric Format Definitions *******************************************}

#1 = '#.00'
#2 = '0##.###'
#3 = '*0##.###'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '0##.##'
#7 = '###.#;0'
#8 = '00'
#9 = '0000'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(PartShiftX#,4)
FORMAT(PartShiftY#,4)
FORMAT(PartShiftZ#,4)
FORMAT(ToolDiameter#,4) {.72}
FORMAT(Operation#,5) {.72}
FORMAT(Tool#,5) {.72}
FORMAT(Parts#,5) {.72}
FORMAT(Tag#,5)
FORMAT(Dwell#,6) {.72}
FORMAT(RapidF#,7)
FORMAT(NewWFO#,8) {.72}
FORMAT(Program#,9) {.72}

{Special Command Subroutines ***********************************************}

DoSpinOn:
IF CoolOff?
SpinOn
ELSE
IF CWSpindle?
' M13'
ELSE
' M14'
END
END
RETURN

ckDrillOff:
IF NOT Drilling?
DrillOff {output DrillOff with CoolOff at end of mill operations tools}
END
RETURN

DoCoolOff:
IF MultipleParts? AND OneToolAllParts? AND LastPart?
ckDrillOff CoolOff
ELSE
IF LastOp?
ckDrillOff CoolOff
ELSE
IF NEXT SameTool?
IF NEXT ProgStop?
ckDrillOff CoolOff
ELSE
IF NOT CoolOff? AND NEXT CoolOff?
CoolOff
END
END
ELSE
ckDrillOff CoolOff
END
END
END
RETURN

{Prog Subroutines **********************************************************}

RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

DoPartCycleComment:
IF MultipleParts? AND UseComments? AND SubComment?
'( PART NO. ' Tag# ' )' EOL
END
RETURN

DoCycleComment:
IF UseComments? AND SubComment?
'( CYCLE START )' EOL
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN

PSInit: {reset flags}
NewWFOF
RotateF
RETURN

PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqC ' A' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqC ' A' FourthDegree# EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC ' B' FifthDegree# EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC ' B' FifthDegree# EOL
FifthCCWF {reset flag}
END
RETURN

DoPostScript:
PSInit
EachPS
SeqC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN

EntryMove:
IF FeedEntry?
SeqC FeedC ZinC FeedEntC EOL
ELSE
SeqC RapidC ZinC EOL
END
RETURN

GetConnect:
IF FeedConnect?
FeedC
ELSE
RapidC
END
RETURN

ExitMove:
IF NOT FeedConnect?
SeqC
IF FIFO? { .81 }
FeedC
ELSE
IF NOT AutoCycle?
RapidC
END
END
PRIME ZCP2C
IF FIFO? { .81 }
FeedEntC
END
EOL
END
RETURN

ExitMove2:
IF FIFO?
FeedC ZCP3C FeedEntC
ELSE
RapidC ZCP3C
END
RETURN

CycleWarning:
{ NOTE: This Post Processor takes care of Z Clearance. }
RETURN

FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC ArcIJC
RETURN

StdLine: {enables CRC on first call, .70}
SeqC CRCOnC CRCOffsetC EOL
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FeedC MoveXYZC FeedRateC EOL
DecelMove2
END
SeqC FeedC MoveXYZC DecelFeed EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC FeedC MoveXYZC FeedRateC EOL
END
END
RETURN

ToolPath:
EACHFeat
IF PointFeat? { Drilling Only }
SeqC MoveSXYZC EOL {.80.01}
ELSE
IF RapidFeat?
IF XMove? OR YMove? OR ZMove?
SeqC RapidC MoveXYZC EOL
END
ELSE
IF LineFeat?
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqC FeedC MoveXYZC FeedRateC EOL
ELSE
StdLine {enables CRC on first call}
END
ELSE
IF ArcFeat?
IF ZMove? { Helix }
EachArcSegment
SeqC FeedC MoveXYZC FeedRateC EOL
NextArcSegment
ELSE
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatArc ArcFeedC EOL
DecelMove2
END
SeqC FormatArc DecelFeed EOL
ELSE
SeqC FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
END
IF AutoCycle?
SetAbs
Save# Num#('6') SUB# EPX# CurOriginPosX#
Save# Num#('7') SUB# EPY# CurOriginPosY#
SetInc
END
END
NEXTFeat
RETURN

WFOStuff:
IF NewWFO?
IF MultipleParts?
EOL
'*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS'
EOL
ELSE
' E' NewWFO#
END
ELSE
IF NOT SameTool?
IF NeedWFO1?
' E' NewWFO#
END
END
END
RETURN

AutoCycCutSub1: {part 1}
CalcACSRXY {calc tool position, CalcAutoCycleStatusRecordXY}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
SetSRXYtoSP
SeqC IncValue EOL
RETURN

AutoCycCutSub2: {part 2}
IF FIFO? {.81}
SeqC AbsOrInc FeedC ZCP2 FeedEntC EOL {.71.2 removed CRCOffC, gets turned off in ToolPath}
ELSE
SeqC AbsOrInc RapidC ZCP2 EOL
END
SetSRSubXY {restore SR to 1st position value}
ReSetPass2 {restore for positioning moves}
RETURN

Milling:
EntryMove
ToolPath
RETURN

CancelCRC:
IF CutterRadiusCompensation?
SeqC RapidC EOL
SeqC CRCOffC ' D00' EOL
ResetCRCNum {.72}
END
RETURN

XYZRep:
CycleWarning
EachRep
IF NOT FirstCycle?
CancelCRC
SeqC GetConnect StrtPosC EOL
END
DoCycleComment
IF FirstCycle?
EntryMove
ELSE
IF FeedConnect?
IF ZshiftOnly?
EntryMove
END
ELSE
IF FeedEntry?
SeqC ZCP2C EOL
END
EntryMove
END
END
ToolPath
ExitMove
NextRep
RETURN

NoRepAutoCycle:
EACHFeat
IF NOT FirstFeat?
CancelCRC
END
IF SPXMove? OR SPYMove?
SeqC RapidC MoveSXYC EOL
END
AutoCycCutSub1
DoCycleComment
Milling
AutoCycCutSub2
NEXTFeat
RETURN

XYZRepAutoCycle:
CycleWarning
EachRep
EACHFeat
IF FirstFeat? AND FirstCycle?
ELSE
CancelCRC
END
IF SPXMove? OR SPYMove?
SeqC GetConnect MoveSXYC EOL
END
SetAbs
Save# Num#('4') SPX#
Save# Num#('5') SPY#
SetInc
AutoCycCutSub1
DoCycleComment
Milling
AutoCycCutSub2
SetAbs
TrackXNO# ADD# Recall# Num#('4') Recall# Num#('6')
TrackYNO# ADD# Recall# Num#('5') Recall# Num#('7')
SetAbsOrInc
NEXTFeat
NextRep
RETURN

ZonlyRepAutoCycle:
EACHFeat
IF NOT FirstFeat?
CancelCRC
END
IF SPXMove? OR SPYMove?
SeqC GetConnect MoveSXYC EOL
END
AutoCycCutSub1
EachRep
IF FirstCycle?
DoCycleComment
EntryMove
ELSE
IF NOT FeedConnect?
ExitMove
END
CancelCRC
IF SPXMove? OR SPYMove?
SeqC GetConnect MoveSXYC EOL
END
DoCycleComment
IF NOT FeedConnect?
EntryMove
END
END
ToolPath
NextRep
AutoCycCutSub2
ReSetPass2 {restore for positioning moves}
NEXTFeat
RETURN

DrillStuff:
SeqC DrillCP EOL
GetCycle
SeqC Cycle FromCP ZDepth RLevel Dwell Peck Retract FeedEnt EOL
TrackZNO# FIRST SPZ# {.81.2}
RETURN

CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN

GetStartOfSameTool:
DoPartCycleComment
DoOpComments
DoPostScript
CheckPass
RETURN

MasterSub:
IF FirstOperation?
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
ELSE
IF ToolChangeAtHome?
SetHome
END
Seq ' G70' EOL
SeqC AbsOrInc EOL
SeqC Plane EOL
SeqC DrillOff EOL
SeqC CRCOff EOL
IF ToolChangeAtHome?
SeqC Home EOL
END
SeqC OpToolID ToolChng EOL
DoPartCycleComment
DoOpComments
DoPostScript
CheckPass
SeqC Rapid StrtPos TABLE(2,SpeedRPM#,1) ToolOfst WFOStuff DoSpinOn EOL
SeqC ZCP1 EOL
END
ELSE
IF NewTool?
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
ELSE

{Finish off last Operation}

SeqC Rapid ' Z0' RapidF OfstOff EOL
DoEndOpPS
IF ToolChangeAtHome?
SetAbs
LoadFeat
SUB# HomeX# CurOriginPosX#
SUB# HomeY# CurOriginPosY#
Num#('0')
SeqC Rapid MoveXY EOL
END
IF LAST ProgStop?
SeqC ' M00' EOL
ELSE
SeqC ProgStop EOL
END

{Start new Operation}

Seq OpToolID ToolChng EOL
DoPartCycleComment
DoOpComments
DoPostScript
CheckPass
Seq PlaneC EOL
SeqC Rapid StrtPos TABLE(2,SpeedRPM#,1) ToolOfst WFOStuff DoSpinOn EOL
SeqC ZCP1 EOL
END
ELSE
IF SameTool?
DoEndOpPS
IF LAST ProgStop?
SeqC Rapid ' Z0' RapidF OfstOff EOL
SeqC ' M00' EOL

{Start new Operation}

GetStartOfSameTool
SeqC PlaneC Rapid StrtPos
IF NotEqual? SpeedRPM# LAST SpeedRPM#
TABLE(2,SpeedRPM#,1)
END
ToolOfst WFOStuff DoSpinOn EOL
SeqC ZCP1 EOL
ELSE
IF NewToolOffset?
SeqC Rapid ' Z0' RapidF OfstOff EOL

{Start new Operation}

GetStartOfSameTool
SeqC PlaneC Rapid StrtPos
IF NotEqual? SpeedRPM# LAST SpeedRPM#
TABLE(2,SpeedRPM#,1)
END
ToolOfst WFOStuff EOL
SeqC ZCP1 EOL
ELSE

{Start new Operation}

GetStartOfSameTool
SeqC PlaneC Rapid StrtPos
IF NotEqual? SpeedRPM# LAST SpeedRPM#
TABLE(2,SpeedRPM#,1)
END
WFOStuff EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqC CoolOn EOL
END
END
END
END
END {common point for all operations}
ResetCRCNum {.72}
IF Milling?
SeqC ZCP2C EOL
IF AutoCycle?
IF Repeats?
IF ZshiftOnly?
ZonlyRepAutoCycle
ELSE
XYZRepAutoCycle
END
IF NOT FeedConnect?
SeqC ExitMove2 EOL
END
ELSE
NoRepAutoCycle
SeqC ExitMove2 EOL
END
ELSE { NOT AutoCycle }
IF Repeats?
XYZRep
ELSE
Milling
END
SeqC ExitMove2 EOL
END
CancelCRC
SeqC DoCoolOff EOL
ELSE
IF Drilling?
IF Repeats?
EachRep
DoCycleComment
IF FirstCycle?
DrillStuff
END
ToolPath
NextRep
ELSE
DrillStuff
ToolPath
END
IF RetractToCP1? {.81}
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
SeqC DrillOff DoCoolOff EOL
SeqC RapidC ZCP3C EOL
END
END
RETURN

EndPartSub:
{End of program ************************************************************}

{finish last operation}
SeqC Rapid ' Z0' RapidF OfstOff EOL
DoEndOpPS
IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier}
SetAbs
LoadFeat
SUB# FIRST HomeX# CurOriginPosX#
SUB# FIRST HomeY# CurOriginPosY#
Num#('0')
SeqC Rapid MoveXY EOL
END
IF ProgStop?
SeqC 'M00' EOL
ELSE
IF MultipleParts? AND AllToolsOnePart? AND NOT LastPart?
SeqC ProgStop EOL
END
END
RETURN

MPLoop:
TagInit
IF AllToolsOnePart?
EachPart
TagInc
EachOp
MasterSub
NextOp
EndPartSub
NextPart
ELSE { OneToolAllParts }
IF LTEqual? Recall# Num#('1') Recall# Num#('3')
Save# Num#('2') Recall# Num#('1')
EachOp
IF GTEqual? Operation# Recall# Num#('1')
IF Equal? Recall# Num#('1') Recall# Num#('2')
IF LastOp?
Save# Num#('2') ADD# Operation# Num#('1')
ELSE
IF NewTool? AND NOT FirstOperation?
Save# Num#('2') Operation#
END
END
END
END
NextOp
EachPart
TagInc
EachOp
IF GTEqual? Operation# Recall# Num#('1')
IF LessThan? Operation# Recall# Num#('2')
IF Equal? Operation# Recall# Num#('1')
IF NOT FirstPart?

{Finish off last Operation}

IF FullUp?
SeqC Rapid ' Z0' RapidF OfstOff EOL
END
DoEndOpPS

{Start new Operation}

DoPartCycleComment
DoOpComments
DoPostScript
CheckPass
SeqC PlaneC EOL
SeqC Rapid StrtPos
IF NotEqual? SpeedRPM# LAST SpeedRPM#
TABLE(2,SpeedRPM#,1)
END
IF FullUp?
ToolOfst EOL
SeqC ZCP1
END
EOL
END
END
MasterSub
END
END
NextOp
NextPart
Save# Num#('1') Recall# Num#('2')
END
END
RETURN

{Start of executable Prog **************************************************}

{setup and initializations}
InitProg
ReverseXZArcs
InitWFONum
SetFlood
SetMaxRPM('4000')
SetMaxFeed('500')
SetArcSegmentAccuracy('.001')
Save# Num#('1') Num#('0')
Save# Num#('2') Num#('0')
Save# Num#('3') Num#('0')
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EOR EOL
'$' Program# EOL
IF UseComments?
IF ProgramNameComment?
'( ' ProgramName$ ' )' EOL
END
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
IF MultipleParts?
IF WorkFixtureOffsets?
'NOTE: This Post Processor does not support Work Fixture Offsets for Multiple Parts.' EOL
'Therefore, the output will be controlled by the following values that are' EOL
'already entered in Equally Spaced Offsets Edit Fields:' EOL
'X' PartShiftX# ' Y' PartShiftY# ' Z' PartShiftZ# EOL
'It is recommended that you change your selection to Equally Spaced Offsets.' EOL
END
Save# Num#('1') Num#('1')
EachOp
IF LastOp?
Save# Num#('3') Operation#
END
NextOp
MPLoop
IF OneToolAllParts?
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
EndPartSub
END
ELSE
EachOp
MasterSub
NextOp
EndPartSub
END
SeqC EOP EOL
CloseSub
Post2 {organize Subs into one program}
EOR EOL
ASCII('13') EOL
'+' EOL
'+' EOL
Close


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