TROUBLESHOOTING 18-3
Complaint |
Possible Cause |
Remedy |
Engine runs poorly in |
Exhaust valve maladjustment |
Adjust |
Iow speed rangę |
Wide spark pług gap |
Adjust or replace |
Carburetor air screw maladjustment |
Adjust | |
Incorrect carburetor fuel level |
Adjust | |
Improper jet needle size |
Replace | |
Incorrect ignition timing |
Adjust | |
CDI unit malfunction |
Replace | |
Throttle position sensor malfunction |
Replace | |
Ignition coil damage |
Replace | |
Magneto malfunction |
Replace | |
Magneto short Circuit |
Replace | |
Exhaust valve breather hose clogged |
Clean | |
Engine runs poorly in |
Narrow spark pług gap |
Adjust or replace |
high speed rangę |
Incorrect carburetor fuel level |
Adjust |
Incorrect main jet setting |
Adjust | |
Power jet solenoid malfunction ^ |
Replace | |
Retarded ignition timing \ |
Adjust | |
CDI unit malfunction ; \ \ \ / > |
Replace | |
Ignition coil damage \ \ \ |
Replace | |
Air cleaner element ęlogged\ } \ v |
Clean or replace | |
Magneto short Circuit. \ \\ < v |
Replace | |
Exhaust pipę crae^ed . \\ \ \ \ |
Replace | |
Exhaust valve malfunction^ ' |
Clean, adjust or | |
• V • \ \ \ \ - |
replace | |
Pistpn rińg stućk- |
Replace | |
Engine speed does nok |
Too tiigh engine idle speed |
Adjust |
return smoothly |
/ V / | |
Exhaust valve does not |
Carbon deposits on exhaust valve |
Clean |
work |
Exhaust valve damage |
Replace |
Governer damage |
Replace | |
Exhaust valve shaft damage |
Replace | |
Valve spring damage |
Replace | |
Exhaust valve breather hose clogged |
Clean | |
Spark pług does not |
Ignition coil malfunction |
Replace |
ignite |
Spark pług malfunction |
Replace |
Magneto malfunction |
Replace | |
CDI unit malfunction |
Replace | |
Wide spark pług gap |
Adjust | |
Engine kill switch malfunction |
Repair or replace | |
Carbon deposits on |
Too rich air/fuel mixture |
Adjust |
spark pług porcelain |
Too rich oil/gasoline mixture |
Adjust |
Improper spark pług heat rangę |
Replace | |
Spark pług electrode |
Improper spark pług heat rangę |
Replace |
damage |
Overheating |
CZ?>2-4 |
Incorrect ignition timing |
Adjust | |
Loose spark pług |
Tighten | |
Too lean air/fuel mixture |
Adjust |