19569 Suzuki RM250 4

19569 Suzuki RM250 4



TROUBLESHOOTING 18-3

Complaint

Possible Cause

Remedy

Engine runs poorly in

Exhaust valve maladjustment

Adjust

Iow speed rangę

Wide spark pług gap

Adjust or replace

Carburetor air screw maladjustment

Adjust

Incorrect carburetor fuel level

Adjust

Improper jet needle size

Replace

Incorrect ignition timing

Adjust

CDI unit malfunction

Replace

Throttle position sensor malfunction

Replace

Ignition coil damage

Replace

Magneto malfunction

Replace

Magneto short Circuit

Replace

Exhaust valve breather hose clogged

Clean

Engine runs poorly in

Narrow spark pług gap

Adjust or replace

high speed rangę

Incorrect carburetor fuel level

Adjust

Incorrect main jet setting

Adjust

Power jet solenoid malfunction ^

Replace

Retarded ignition timing \

Adjust

CDI unit malfunction ; \ \ \ / >

Replace

Ignition coil damage \ \ \

Replace

Air cleaner element ęlogged\ } \ v

Clean or replace

Magneto short Circuit. \ \\ < v

Replace

Exhaust pipę crae^ed . \\ \ \ \

Replace

Exhaust valve malfunction^ '

Clean, adjust or

V • \ \ \ \ -

replace

Pistpn rińg stućk-

Replace

Engine speed does nok

Too tiigh engine idle speed

Adjust

return smoothly

/

V /

Exhaust valve does not

Carbon deposits on exhaust valve

Clean

work

Exhaust valve damage

Replace

Governer damage

Replace

Exhaust valve shaft damage

Replace

Valve spring damage

Replace

Exhaust valve breather hose clogged

Clean

Spark pług does not

Ignition coil malfunction

Replace

ignite

Spark pług malfunction

Replace

Magneto malfunction

Replace

CDI unit malfunction

Replace

Wide spark pług gap

Adjust

Engine kill switch malfunction

Repair or replace

Carbon deposits on

Too rich air/fuel mixture

Adjust

spark pług porcelain

Too rich oil/gasoline mixture

Adjust

Improper spark pług heat rangę

Replace

Spark pług electrode

Improper spark pług heat rangę

Replace

damage

Overheating

CZ?>2-4

Incorrect ignition timing

Adjust

Loose spark pług

Tighten

Too lean air/fuel mixture

Adjust


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