Yasnac MX2 Transema M797 81 3m


{Change Comments ***********************************************************}

{7/24/90, Updated: Yasnac MX2 Matsuura M017.55 to .72.1 format, JR}
{7/30/90, Replaced SetSRXYZero with SetSRXYtoSP, JR}

{4/3/91
Modified: Yasnac MX2 Matsuura M017.73
For: Gibbs & Associates
Updated to Version 4.0 per Fanuc 6M M001.80 Format.
DWB}

{2/3/94
Updated: Yasnac MX2 Matsuura M017.79
For: Gibbs & Associates
Versions: ncCad 4.32/ncCAM 4.32/ncPost 4.32.02/Compost 4.21.20
Changes made per Pete Jackson
Updated to Version 4.2 per Fanuc 6M M001.81.2c Format.
DWB}

{2/3/94
Copied & modified: Yasnac MX2 Matsuura M017.81.2
For: Gibbs & Associates
Versions: ncCad 4.32/ncCAM 4.32/ncPost 4.32.02/Compost 4.21.20
Changes made per Pete Jackson
Created METRIC version.
DWB}

{5/25/95
Initial: Yasnac MX2 Matsuura M017.81.2m
ForUser: Fructus
Comment: New Processor per e-mailed instructions
Modified saftey start block at beginning of program.
Added G10 lines to beginning of program.
OpToolID ToolChng on same line with ToolComment.
Combined WFOStuff Speed SpinOn & StrtPos onto same line.
Added PreTool.
Combined OfstOn and CoolOn onto same line.
Replaced tool change position and OfstOff calls with 'M98P101'
Added G53 psoitioning to end of program.
First Tool In Spindle!
Jim Radcliffe}

{11/21/95
Updated: Yasnac MX2 Transema M797.81.2m
For: Transema / Fructus
Versions: ncCad 4.33.01/ncCAM 4.33.01/ncPost 4.33.08/Catalyst v2.28.04/Compost 4.21.33/1.0a
Changes made per Mikael Bagge, Virtual "Transema Posttest" file, editted text file.
Updated to Version 4.2 per LongHand M001.81.3j Format.
Added literal 'G93' block prior to Drill Cycle block at DrillStuff sub.
Limited to Tapping Operations only, synchronizes RPM/Feed.
Deleted StrtPos from Drill Cycle block at DrillStuff sub.
Moved PlaneC from SafeStart block to StrtPos block at NewTool.
Deleted SafeStart block at NewTool.
DWB}

{Prog Numeric Format Definitions *******************************************}

#1 = '#.00'
#2 = '###.###;0.'
#3 = '*###.###;0.'
#4 = '#####.###;0.'
#5 = '#######0'
#6 = '####^##0'
#7 = '#'
#8 = 'Ä…#bbbb.bbbb#'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4) {.72}
FORMAT(Tag#,5)
FORMAT(Recall#,5)
FORMAT(Program#,5) {.72}
FORMAT(Operation#,5) {.72}
FORMAT(Tool#,5) {.72}
FORMAT(NewWFO#,5) {.72}
FORMAT(Parts#,5) {.72}
FORMAT(Dwell#,6) {.72}
FORMAT(RapidF#,7)
FORMAT(PartShiftX#,8)
FORMAT(PartShiftY#,8)
FORMAT(PartShiftZ#,8)

{Prog Subroutines **********************************************************}

RestoreScale:
IF NOT Metric? {CAM file is in English, tools and tool path}
SetScale('25.4') { change to Metric, this is an Metric post}
END
RETURN

DoPartCycleComment:
IF MultipleParts? AND UseComments? AND SubComment?
'( PART NO. ' Tag# ' )' EOL
END
RETURN

DoCycleComment:
IF UseComments? AND SubComment?
'( CYCLE START )' EOL
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN

DoToolComment:
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RETURN

BadMPWFOReport:
SetStatusOff
' ' EOL
'Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„' EOL
'Ä„ NOTE: Even though you have elected to Ä„' EOL
'Ä„ process this file using Multiple Ä„' EOL
'Ä„ Parts with Work Fixtures, there exist Ä„' EOL
'Ä„ non-zero values in the invisible, Ä„' EOL
'Ä„ Equally SpacedÉ fields, as follows: Ä„' EOL
'Ä„ Ä„' EOL
'*****************************************' EOL
IF NotEqual? PartShiftX# Num#('0')
' X axis shift = ' PartShiftX# EOL
END
IF NotEqual? PartShiftY# Num#('0')
' Y axis shift = ' PartShiftY# EOL
END
IF NotEqual? PartShiftZ# Num#('0')
' Z axis shift = ' PartShiftZ# EOL
END
'*****************************************' EOL
'Ä„ Ä„' EOL
'Ä„ Please reset these values to zero as Ä„' EOL
'Ä„ they affect the coordinate values Ä„' EOL
'Ä„ output, starting with Part# 2. Ä„' EOL
'Ä„ Thank You. Ä„' EOL
'Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„Ä„' EOL
' ' EOL
SetStatusOn
RETURN

PSInit: {reset flags}
NewWFOF
RotateF
OptCyc1F
RETURN

PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqC 'A' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqC 'A' FourthDegree# EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC 'B' FifthDegree# EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC 'B' FifthDegree# EOL
FifthCCWF {reset flag}
END
RETURN

DoPostScript:
PSInit
EachPS
SeqC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN

EntryMove:
IF FeedEntry?
SeqC FeedC ZInC FeedEntC EOL
ELSE
SeqC RapidC ZInC EOL
END
RETURN

ExitMove:
SeqC
IF FeedConnect?
IF NOT AutoCycle?
IF NOT NoZMoves?
FeedC ZInC FeedEntC
END
END
ELSE
CRCOffC
IF FIFO? { .81 }
FeedC
ELSE
RapidC
END
PRIME ZCP2C
IF FIFO? { .81 }
FeedEntC
END
END
EOL
RETURN

ExitMove2:
IF FIFO?
FeedC ZCP3C FeedEntC
ELSE
RapidC ZCP3C
END
RETURN

CycleWarning:
{ NOTE: This Post Processor takes care of Z Clearance. }
RETURN

FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN

ckCRC:
IF LastFeat?
CRCOffC
ELSE
IF NOT ZMove?
SetFlag('1') { CRCOffsetC }
CRCOnC
END
END
RETURN

FormatLine:
ckCRC FeedC MoveXYZC
RETURN

ckCRCNum:
IF Flag?('1')
SetFlagF('1')
CRCOffsetC
END
RETURN

ToolPath:
ResetCRCNum
EACHFeat
IF PointFeat? { Drilling Only }
SeqC MoveSXYZC EOL {.80.01}
ELSE
IF RapidFeat?
IF XMove? OR YMove? OR ZMove?
SeqC ckCRC RapidC MoveXYZC ckCRCNum EOL
END
ELSE
IF LineFeat?
IF XMove? OR YMove? OR ZMove?
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatLine FeedRateC ckCRCNum EOL
DecelMove2
END
SeqC FormatLine DecelFeed ckCRCNum EOL
ELSE
SeqC FormatLine FeedRateC ckCRCNum EOL
END
END
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatArc ArcFeedC EOL
DecelMove2
END
SeqC FormatArc DecelFeed EOL
ELSE
SeqC FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
IF AutoCycle?
SetAbs
Save# Num#('6') SUB# EPX# CurOriginPosX#
Save# Num#('7') SUB# EPY# CurOriginPosY#
SetInc
END
END
NEXTFeat
RETURN

WFOStuff:
IF NewWFO?
IF MultipleParts? AND WorkFixtureOffsets?
EOL
'*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS'
EOL
IF NOT SameTool?
IF WorkFixtureOffsets?
'G' Recall# Num#('9')
END
END
ELSE
'G' NewWFO#
END
ELSE
IF NOT SameTool?
IF MultipleParts? AND WorkFixtureOffsets?
'G' Recall# Num#('9')
ELSE
IF NeedWFO1?
'G' NewWFO#
END
END
END
END
RETURN

AutoCycCutSub1: {part 1}
CalcACSRXY {calc tool position, CalcAutoCycleStatusRecordXY}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
SetSRXYtoSP
SeqC IncValue EOL
RETURN

AutoCycCutSub2: {part 2}
SeqC AbsOrInc
IF FIFO? {.81}
FeedC ZCP2 FeedEntC {.71.2 removed CRCOffC, gets turned off in ToolPath}
ELSE
RapidC ZCP2
END
EOL
SetSRSubXY {restore SR to 1st position value}
ReSetPass2 {restore for positioning moves}
RETURN

Milling:
EntryMove
ToolPath
RETURN

XYZRep:
CycleWarning
FindAnyZMoves
EachRep
DoCycleComment
IF FirstCycle?
EntryMove
ELSE
CRCOffC
IF FeedConnect?
SeqC FeedC StrtPosC FeedEntC EOL
IF ZShiftOnly?
EntryMove
END
ELSE
SeqC RapidC StrtPosC EOL
IF FeedEntry?
SeqC ZCP2C EOL
END
EntryMove
END
END
ToolPath
ExitMove
NextRep
RETURN

NoRepAutoCycle:
EACHFeat
DoCycleComment
IF SPXMove? OR SPYMove?
SeqC RapidC MoveSXYC EOL
END
AutoCycCutSub1
Milling
AutoCycCutSub2
NEXTFeat
RETURN

XYZRepAutoCycle:
CycleWarning
EachRep
EACHFeat
DoCycleComment
IF SPXMove? OR SPYMove?
IF FeedConnect?
SeqC FeedC MoveSXYC FeedEntC EOL
ELSE
SeqC RapidC MoveSXYC EOL
END
END
SetAbs
Save# Num#('4') SPX#
Save# Num#('5') SPY#
SetInc
AutoCycCutSub1
Milling
AutoCycCutSub2
SetAbs
TrackXNO# ADD# Recall# Num#('4') Recall# Num#('6')
TrackYNO# ADD# Recall# Num#('5') Recall# Num#('7')
SetAbsOrInc
NEXTFeat
NextRep
RETURN

ZonlyRepAutoCycle:
EACHFeat
DoCycleComment
IF SPXMove? OR SPYMove?
SeqC RapidC MoveSXYC EOL
END
AutoCycCutSub1
EachRep
IF FirstCycle?
EntryMove
ELSE
IF FeedConnect?
DoCycleComment
IF SPXMove? OR SPYMove?
SeqC FeedC MoveSXYC FeedEntC EOL
END
ELSE
ExitMove
DoCycleComment
IF SPXMove? OR SPYMove?
SeqC RapidC MoveSXYC EOL
END
EntryMove
END
END
ToolPath
NextRep
AutoCycCutSub2
NEXTFeat
RETURN

DrillStuff:
SeqC DrillCP EOL
GetCycle
IF Tap?
SeqC 'G93' EOL { Synchronize RPM/Feed }
END
SeqC Cycle FromCP ZDepth RLevel Dwell Peck Retract FeedEnt EOL
TrackZNO# FIRST SPZ# {.81.2}
RETURN

CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN

SetDrillEndOpZ:
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
RETURN

GetStartOfSameTool:
DoPartCycleComment
DoOpComments
DoPostScript
CheckPass
RETURN

MasterSub:
IF FirstOperation?
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
ELSE
IF ToolChangeAtHome?
SetHome
END
Seq Plane CRCOff 'G49' DrillOff AbsOrInc EOL
SeqC 'G10Q2P1X0.Y0.Z0.' EOL
SeqC 'G10Q2P2X0.Y0.Z0.' EOL
SeqC OpToolID ToolChng DoToolComment EOL
DoOpComments
DoPostScript
CheckPass
SeqC Rapid WFOStuff StrtPos Speed SpinOn
IF NOT LastTool?
PreTool
END
EOL
SeqC OfstOn CoolOn EOL
END
ELSE
IF NewTool?
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
ELSE

{Finish off last Operation}

SeqC SubCall 'P101' EOL { User CoolOff & OfstOff SafeCode Macro }
IF MultipleParts? AND OneToolAllParts? AND WorkFixtureOffsets?
SeqC 'G' Recall# Num#('8') EOL
END
DoEndOpPS
IF LAST ProgStop?
SeqC 'M0' EOL
ELSE
SeqC ProgStop EOL
END

{Start new Operation}

Seq ToolChng DoToolComment EOL
DoOpComments
DoPostScript
CheckPass
SeqC Rapid PlaneC WFOStuff StrtPos Speed SpinOn PreTool EOL
SeqC OfstOn CoolOn EOL
END
ELSE
IF SameTool?
DoEndOpPS
IF LAST ProgStop?
SeqC SubCall 'P101' EOL { User CoolOff & OfstOff SafeCode Macro }

{Start new Operation}

GetStartOfSameTool
SeqC Rapid PlaneC WFOStuff StrtPos SpeedC SpinOn EOL
SeqC OfstOn CoolOn EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
IF NewToolOffset?
SeqC SubCall 'P101' EOL { User CoolOff & OfstOff SafeCode Macro }

{Start new Operation}

GetStartOfSameTool
SeqC Rapid PlaneC WFOStuff StrtPos SpeedC EOL
SeqC OfstOn EOL
ELSE

{Start new Operation}

GetStartOfSameTool
SeqC Rapid PlaneC WFOStuff StrtPos SpeedC EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqC CoolOn EOL
END
END
END
END
END {common point for all operations}
RapidF# { No Output }
IF Milling?
SeqC ZCP2C EOL
IF AutoCycle?
IF Repeats?
IF ZShiftOnly?
ZonlyRepAutoCycle
ELSE
XYZRepAutoCycle
END
IF NOT FeedConnect?
SeqC ExitMove2 EOL
END
ELSE
NoRepAutoCycle
SeqC ExitMove2 EOL
END
ELSE { NOT AutoCycle }
IF Repeats?
XYZRep
ELSE
Milling
END
SeqC CRCOffC ExitMove2 EOL
END
ELSE
IF Drilling?
IF Repeats?
EachRep
DoCycleComment
IF FirstCycle?
DrillStuff
END
ToolPath
NextRep
ELSE
DrillStuff
ToolPath
END
SetDrillEndOpZ
SeqC Rapid 'G80' ZCP3 EOL
END
END
RETURN

EndPartSub:
{End of program ************************************************************}

{finish last operation}
SeqC SubCall 'P101' EOL { User CoolOff & OfstOff SafeCode Macro }
IF MultipleParts? AND OneToolAllParts? AND WorkFixtureOffsets?
SeqC 'G' Recall# Num#('8') EOL
END
DoEndOpPS
IF ProgStop?
SeqC 'M0' EOL
ELSE
IF MultipleParts? AND AllToolsOnePart? AND NOT LastPart?
SeqC ProgStop EOL
END
END
RETURN

MPLoop:
TagInit
IF AllToolsOnePart?
Save# Num#('9') Recall# Num#('8') { NewWFO# }
EachPart
TagInc
EachOp
MasterSub
NextOp
EndPartSub
Save# Num#('9') ADD# Recall# Num#('9') Num#('1') { NewWFO# }
NextPart
ELSE { OneToolAllParts }
Save# Num#('2') Recall# Num#('1')
IF LTEqual? Recall# Num#('1') Recall# Num#('3')
EachOp
IF Equal? Operation# Recall# Num#('2')
Save# Num#('2') ADD# Operation# Num#('1')
IF NewTool?
IF Equal? Recall# Num#('1') Recall# Num#('3')
Save# Num#('2') Operation#
ELSE
IF NotEqual? Recall# Num#('1') SUB# Recall# Num#('2') Num#('1')
Save# Num#('2') SUB# Operation# Num#('1')
END
END
END
END
NextOp
EachPart
TagInc
EachOp
IF GTEqual? Operation# Recall# Num#('1')
IF LTEqual? Operation# Recall# Num#('2')
IF Equal? Operation# Recall# Num#('1')
IF FirstPart?
Save# Num#('9') Recall# Num#('8') { NewWFO# }
ELSE
Save# Num#('9') ADD# Recall# Num#('9') Num#('1') { NewWFO# }

{Finish off last Operation}

IF FullUp?
SeqC SubCall 'P101' EOL { User CoolOff & OfstOff SafeCode Macro }
END
{DoEndOpPS}

{Start new Operation}

GetStartOfSameTool
SeqC Rapid PlaneC WFOStuff StrtPos SpeedC EOL
IF FullUp?
SeqC OfstOn CoolOn EOL
END
END
END
MasterSub
END
END
NextOp
NextPart
Save# Num#('1') ADD# Recall# Num#('2') Num#('1')
END
END
RETURN

{Start of executable Prog **************************************************}

{setup and initializations}
InitProg
ReverseXZArcs
InitWFONum
SetFlood
SetMaxRPM('10000')
SetMaxFeed('500')
Save# Num#('1') Num#('0') { This Tool FirstOp# }
Save# Num#('2') Num#('0') { This Tool LastOp# }
Save# Num#('3') Num#('0') { LastOp# }
Save# Num#('4') Num#('0') { XPos Status Register Updated Position for Repeated AutoCycles }
Save# Num#('5') Num#('0') { YPos Status Register Updated Position for Repeated AutoCycles }
Save# Num#('6') Num#('0') { LastFeat EPX# AbsPosValue for Repeated AutoCycles }
Save# Num#('7') Num#('0') { LastFeat EPY# AbsPosValue for Repeated AutoCycles }
Save# Num#('8') Num#('0') { This NewWFO# }
Save# Num#('9') Num#('0') { NewWFO# counter }
SetFlagF('1') { CRCOffsetC }
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EOR EOL
ProgID1
IF UseComments? AND ProgramNameComment?
'( ' ProgramName$ ' )'
END
EOL
IF UseComments?
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' MILLIMETERS )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
IF MultipleParts?
Save# Num#('1') Num#('1')
Save# Num#('8') NewWFO#
IF WorkFixtureOffsets?
{'NOTE: This Post Processor does not support Work Fixture Offsets for Multiple Parts.' EOL
'Therefore, the output will be controlled by the following values that are' EOL
'already entered in Equally Spaced Offsets Edit Fields:' EOL
'X' PartShiftX# ' Y' PartShiftY# ' Z' PartShiftZ# EOL
'It is recommended that you change your selection to Equally Spaced Offsets.' EOL}
IF NotEqual? PartShiftX# Num#('0')
BadMPWFOReport
ELSE
IF NotEqual? PartShiftY# Num#('0')
BadMPWFOReport
ELSE
IF NotEqual? PartShiftZ# Num#('0')
BadMPWFOReport
END
END
END
END
EachOp
IF LastOp?
Save# Num#('3') Operation#
END
NextOp
MPLoop
IF OneToolAllParts?
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
EndPartSub
ELSE
IF WorkFixtureOffsets?
SeqC 'G' Recall# Num#('8') EOL
END
END
ELSE
EachOp
MasterSub
NextOp
EndPartSub
END
SeqC ToolChng
IF ToolComment?
'( ' FIRST ToolComment$ ' )' EOL
END
EOL
SeqC WFOOff 'X-250.Y0.' EOL
SeqC EOP EOL
EOR EOL
Post
Close
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END


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