{Change Comments ***********************************************************}
{7/2/91
Copied & modified: Fanuc 11M M007.79
For: Tool Sales & Service
Control: Fanuc 11M
Machine: Toyoda - Horizontal
No subroutines per M015.
Changed 1st WFO to G55.
Modified Dwell FORMAT to force trailing zeros.
Added AbsOrInc and Rapid to Rotate blocks.
Modified FORMAT of FourthDegree# and FifthDegree# to show trailing zeros.
Added Rotate Sub for PostScript.
Changed FourthDegree Address from A to B at Rotate Sub
Changed FifthDegree Address from B to A at Rotate Sub
Added M11 & M10, before and after, respectivly, for Rotate blocks at Rotate Sub.
Zero return Y axis as well as Z prior to ToolChng.
Zero return XYZB at end of prog.
Deleted Home ToolChange positions.
Moved PreTool to WFOStuff block.
Deleted OpToolID at NewTool.
ProgStop output to be at beginning of Operations.
Added CRCOffC LastFeatExtend for non-AutoCycle Operations.
Added G89 FI-D-FO Drill Cycle.
Changed Peck Chipbreaker Cycle to G87.
JR}
{4/1/92
Modified: Fanuc 11M Toyoda M434.80
For: Hughes EDSG
Deleted WFOStuff from PreTool block.
Changed IncValue OfstOff 'Y0.M19' line to:
G28 G80 G91 Z0. ( Retract prior to Home )
G49 H00 ( Cancel Offset )
G30 X0. Y0. ( Home )
Deleted WFOStuff except in FirstOp.
KM}
{6/22/92
Modified: Fanuc 11M Toyoda M434.80.1
For: Hughes EDSG
Changed the WFO from 'G55' to 'G54' in the form, per request.
Deleted the 'B' axis stuff from the end of the prog. Customer did not want to reset
at the end of the prog.
KM}
{6/10/93
Modified: Fanuc 11M Toyoda M434.80.2
For: Gibbs & Associates
Updated to Version 4.1 per LongHand M001.81.3 Format.
DWB}
{2/9/96, Updated .81 number to .84, no changes necessary, MPK}
{3/22/96, Tested ZOnlyRepAutCycle, Incremented number to .87, MPK}
{Prog Numeric Format Definitions *******************************************}
#1 = '#.00'
#2 = '###.000;0.'
#3 = '*###.000;0.'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '####^##0'
#7 = '#;'
FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4) {.72}
FORMAT(Tag#,5)
FORMAT(Recall#,5)
FORMAT(Program#,5) {.72}
FORMAT(Operation#,5) {.72}
FORMAT(Tool#,5) {.72}
FORMAT(NewWFO#,5) {.72}
FORMAT(Parts#,5) {.72}
FORMAT(Dwell#,6) {.72}
FORMAT(RapidF#,7)
{Prog Subroutines **********************************************************}
RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN
DoPartCycleComment:
IF MultipleParts? AND UseComments? AND SubComment?
'( PART NO. ' Tag# ' )' EOL
END
RETURN
DoCycleComment:
IF UseComments? AND SubComment?
'( CYCLE START )' EOL
END
RETURN
DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN
Rotate:
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqC 'M11' EOL
SeqC AbsOrInc Rapid 'B' FourthDegree# EOL
SeqC 'M10' EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqC 'M11' EOL
SeqC AbsOrInc Rapid 'B' FourthDegree# EOL
SeqC 'M10' EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC 'M11' EOL
SeqC AbsOrInc Rapid 'A' FifthDegree# EOL
SeqC 'M10' EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC 'M11' EOL
SeqC AbsOrInc Rapid 'A' FifthDegree# EOL
SeqC 'M10' EOL
FifthCCWF {reset flag}
END
RETURN
PSInit: {reset flags}
NewWFOF
RotateF
RETURN
PSStuff: {revised.72}
RETURN
DoPostScript:
PSInit
EachPS
SeqC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN
DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN
EntryMove:
IF FeedEntry?
SeqC FeedC ZInC FeedEntC EOL
ELSE
SeqC RapidC ZInC EOL
END
RETURN
GetConnect:
IF FeedConnect?
FeedC
ELSE
RapidC
END
RETURN
ExitMove:
IF NOT FeedConnect?
SeqC
IF FIFO? { .81 }
FeedC
ELSE
IF NOT AutoCycle?
RapidC
END
END
PRIME ZCP2C
IF FIFO? { .81 }
FeedEntC
END
EOL
END
RETURN
ExitMove2:
IF FIFO?
FeedC ZCP3C FeedEntC
ELSE
RapidC ZCP3C
END
RETURN
CycleWarning:
{ NOTE: This Post Processor takes care of Z Clearance. }
RETURN
FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN
StdLine: {enables CRC on first call, .70}
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL
DecelMove2
END
SeqC CRCOnC FeedC MoveXYZC DecelFeed CRCOffsetC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL
END
END
RETURN
ToolPath:
ResetCRCNum { Do not move, customer wants offset on all G41/G42 blocks. }
EACHFeat
IF PointFeat? { Drilling Only }
SeqC MoveSXYZC EOL {.80.01}
ELSE
IF RapidFeat?
IF LastFeat? AND AutoCycle? {.70}
SeqC CRCOffC RapidC MoveXYZC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC RapidC MoveXYZC EOL
END
END
ELSE
IF LineFeat?
IF AutoCycle? {.70}
IF LastFeat?
SeqC CRCOffC FeedC MoveXYZC FeedRateC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqC FeedC MoveXYZC FeedRateC EOL
ELSE
StdLine {enables CRC on first call}
END
END
ELSE
StdLine
END
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatArc ArcFeedC EOL
DecelMove2
END
SeqC FormatArc DecelFeed EOL
ELSE
SeqC FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
IF AutoCycle?
SetAbs
Save# Num#('6') SUB# EPX# CurOriginPosX#
Save# Num#('7') SUB# EPY# CurOriginPosY#
SetInc
ELSE
IF LastFeat? AND CutterRadiusCompensation?
SeqC CRCOffC FeedC LastFeatExtend FeedRateC EOL
END
END
END
NEXTFeat
RETURN
WFOStuff:
IF NewWFO?
IF MultipleParts?
IF NOT SameTool?
IF WorkFixtureOffsets?
'G' Recall# Num#('9')
END
END
EOL
'*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL
ELSE
'G' NewWFO#
END
ELSE
IF NOT SameTool?
IF MultipleParts? AND WorkFixtureOffsets?
'G' Recall# Num#('9')
ELSE
IF NeedWFO1?
'G' NewWFO#
END
END
END
END
RETURN
AutoCycCutSub1: {part 1}
CalcACSRXY {calc tool position, CalcAutoCycleStatusRecordXY}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
SetSRXYtoSP
SeqC IncValue EOL
RETURN
AutoCycCutSub2: {part 2}
IF FIFO? {.81}
SeqC AbsOrInc FeedC ZCP2 FeedEntC EOL {.71.2 removed CRCOffC, gets turned off in ToolPath}
ELSE
SeqC AbsOrInc RapidC ZCP2 EOL
END
SetSRSubXY {restore SR to 1st position value}
ReSetPass2 {restore for positioning moves}
RETURN
Milling:
EntryMove
ToolPath
RETURN
XYZRep:
CycleWarning
EachRep
IF NOT FirstCycle?
SeqC GetConnect StrtPosC EOL
END
DoCycleComment
IF FirstCycle?
EntryMove
ELSE
IF FeedConnect?
IF ZshiftOnly?
EntryMove
END
ELSE
IF FeedEntry?
SeqC ZCP2C EOL
END
EntryMove
END
END
ToolPath
ExitMove
NextRep
RETURN
NoRepAutoCycle:
EACHFeat
IF SPXMove? OR SPYMove?
SeqC RapidC MoveSXYC EOL
END
AutoCycCutSub1
DoCycleComment
Milling
AutoCycCutSub2
NEXTFeat
RETURN
XYZRepAutoCycle:
CycleWarning
EachRep
EACHFeat
IF SPXMove? OR SPYMove?
SeqC GetConnect MoveSXYC EOL
END
SetAbs
Save# Num#('4') SPX#
Save# Num#('5') SPY#
SetInc
AutoCycCutSub1
DoCycleComment
Milling
AutoCycCutSub2
SetAbs
TrackXNO# ADD# Recall# Num#('4') Recall# Num#('6')
TrackYNO# ADD# Recall# Num#('5') Recall# Num#('7')
SetAbsOrInc
NEXTFeat
NextRep
RETURN
ZonlyRepAutoCycle:
EACHFeat
IF SPXMove? OR SPYMove?
SeqC GetConnect MoveSXYC EOL
END
AutoCycCutSub1
EachRep
IF FirstCycle?
DoCycleComment
EntryMove
ELSE
IF NOT FeedConnect?
ExitMove
END
IF SPXMove? OR SPYMove?
SeqC GetConnect MoveSXYC EOL
END
DoCycleComment
IF NOT FeedConnect?
EntryMove
END
END
ToolPath
NextRep
AutoCycCutSub2
ReSetPass2 {restore for positioning moves}
NEXTFeat
RETURN
DrillStuff:
SeqC DrillCP EOL
GetCycle
IF FIFO? AND Dwell?
'G89'
ELSE
Cycle
END
SeqC FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL
TrackZNO# FIRST SPZ# {.81.2}
RETURN
CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN
GetStartOfSameTool:
DoPartCycleComment
DoOpComments
DoPostScript
Rotate
CheckPass
RETURN
MasterSub:
IF FirstOperation?
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
ELSE
IF ToolChangeAtHome?
SetHome
END
Seq OpToolID EOL
SeqC ToolChng EOL
SeqC Plane CRCOff 'G70' DrillOff WFOStuff EOL
DoPartCycleComment
DoOpComments
DoPostScript
Rotate
IF NOT LastTool?
SeqC PreTool EOL
END
SeqC Speed SpinOn EOL
CheckPass
SeqC AbsOrInc Rapid StrtPos EOL
SeqC OfstOn EOL
SeqC CoolOn EOL
END
ELSE
IF NewTool?
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
ELSE
{Finish off last Operation}
SeqC CoolOff EOL
IF MultipleParts? AND OneToolAllParts?
IF WorkFixtureOffsets?
SeqC 'G' Recall# Num#('8') EOL
END
END
SeqC 'G28' 'G80' IncValue 'Z0.' EOL { Retract prior to Home }
SeqC 'G49' 'H00' EOL { Cancel Offset }
SeqC 'G30' 'X0.Y0.' EOL { Home }
DoEndOpPS
Rotate
IF LAST ProgStop?
SeqC 'M0' EOL
ELSE
SeqC ProgStop EOL
END
{Start new Operation}
Seq ToolChng EOL
SeqC Plane CRCOff DrillOff EOL
DoPartCycleComment
DoOpComments
DoPostScript
Rotate
SeqC PreTool EOL
SeqC Speed SpinOn EOL
CheckPass
SeqC AbsOrInc Rapid StrtPos EOL
SeqC OfstOn EOL
SeqC CoolOn EOL
END
ELSE
IF SameTool?
DoEndOpPS
IF LAST ProgStop?
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
SeqC SpinOff EOL
Rotate
SeqC 'M0' EOL
{Start new Operation}
GetStartOfSameTool
SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC SpinOn EOL
SeqC OfstOn EOL
SeqC CoolOn EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
IF NewToolOffset?
SeqC IncValue OfstOff EOL
Rotate
{Start new Operation}
GetStartOfSameTool
SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL
SeqC OfstOn EOL
ELSE
IF Rotate?
SeqC IncValue OfstOff EOL
Rotate
{Start new Operation}
GetStartOfSameTool
SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL
SeqC OfstOn EOL
ELSE
{Start new Operation}
{GetStartOfSameTool}
DoPartCycleComment
DoOpComments
DoPostScript
IF Rotate?
SeqC IncValue OfstOff EOL
Rotate
CheckPass
SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL
SeqC OfstOn EOL
ELSE
CheckPass
SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL
END
END
END
IF NOT CoolOff? AND LAST CoolOff?
SeqC CoolOn EOL
END
END
END
END
END {common point for all operations}
RapidF# { No Output }
IF Milling?
SeqC ZCP2C EOL
IF AutoCycle?
IF Repeats?
IF ZshiftOnly?
ZonlyRepAutoCycle
ELSE
XYZRepAutoCycle
END
IF NOT FeedConnect?
SeqC ExitMove2 EOL
END
ELSE
NoRepAutoCycle
SeqC ExitMove2 EOL
END
ELSE { NOT AutoCycle }
IF Repeats?
XYZRep
ELSE
Milling
END
SeqC ExitMove2 EOL
END
ELSE
IF Drilling?
IF Repeats?
EachRep
DoCycleComment
IF FirstCycle?
DrillStuff
END
ToolPath
NextRep
ELSE
DrillStuff
ToolPath
END
IF RetractToCP1? {.81}
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
SeqC DrillOff EOL
SeqC RapidC ZCP3C EOL
END
END
RETURN
EndPartSub:
{End of program ************************************************************}
{finish last operation}
SeqC CoolOff EOL
IF MultipleParts? AND OneToolAllParts?
IF WorkFixtureOffsets?
SeqC 'G' Recall# Num#('8') EOL
END
END
SeqC 'G28' 'G80' IncValue 'Z0.' EOL { Retract prior to Home }
SeqC 'G49' 'H00' EOL { Cancel Offset }
SeqC 'G30' 'X0.Y0.' EOL { Home }
DoEndOpPS
Rotate
IF ProgStop?
SeqC 'M0' EOL
ELSE
IF MultipleParts? AND AllToolsOnePart? AND NOT LastPart?
SeqC ProgStop EOL
END
END
RETURN
MPLoop:
TagInit
IF AllToolsOnePart?
Save# Num#('9') Recall# Num#('8') { NewWFO# }
EachPart
TagInc
EachOp
MasterSub
NextOp
EndPartSub
Save# Num#('9') ADD# Recall# Num#('9') Num#('1') { NewWFO# }
NextPart
ELSE { OneToolAllParts }
Save# Num#('2') Recall# Num#('1')
IF LTEqual? Recall# Num#('1') Recall# Num#('3')
EachOp
IF Equal? Operation# Recall# Num#('2')
Save# Num#('2') ADD# Operation# Num#('1')
IF NewTool?
IF Equal? Recall# Num#('1') Recall# Num#('3')
Save# Num#('2') Operation#
ELSE
IF NotEqual? Recall# Num#('1') SUB# Recall# Num#('2') Num#('1')
Save# Num#('2') SUB# Operation# Num#('1')
END
END
END
END
NextOp
EachPart
TagInc
EachOp
IF GTEqual? Operation# Recall# Num#('1')
IF LTEqual? Operation# Recall# Num#('2')
IF Equal? Operation# Recall# Num#('1')
IF FirstPart?
Save# Num#('9') Recall# Num#('8') { NewWFO# }
ELSE
Save# Num#('9') ADD# Recall# Num#('9') Num#('1') { NewWFO# }
{Finish off last Operation}
IF FullUp?
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
END
{DoEndOpPS}
{Start new Operation}
{GetStartOfSameTool}
DoPartCycleComment
DoOpComments
DoPostScript
IF Rotate? AND NOT FullUp?
SeqC IncValue OfstOff EOL
END
Rotate
CheckPass
SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL
IF FullUp?
SeqC OfstOn EOL
SeqC CoolOn EOL
ELSE
IF Rotate?
SeqC OfstOn EOL
END
END
END
END
MasterSub
END
END
NextOp
NextPart
Save# Num#('1') ADD# Recall# Num#('2') Num#('1')
END
END
RETURN
{Start of executable Prog **************************************************}
{setup and initializations}
InitProg
ReverseXZArcs
InitWFONum
SetFlood
SetMaxRPM('10000')
SetMaxFeed('500')
Save# Num#('1') Num#('0')
Save# Num#('2') Num#('0')
Save# Num#('3') Num#('0')
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + B move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + A move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
END
EOR EOL
ProgID1
IF UseComments? AND ProgramNameComment?
'( ' ProgramName$ ' )'
END
EOL
IF UseComments?
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
IF MultipleParts?
Save# Num#('1') Num#('1')
Save# Num#('8') NewWFO#
EachOp
IF LastOp?
Save# Num#('3') Operation#
END
NextOp
MPLoop
IF OneToolAllParts?
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
EndPartSub
ELSE
IF WorkFixtureOffsets?
SeqC 'G' Recall# Num#('8') EOL
END
END
ELSE
EachOp
MasterSub
NextOp
EndPartSub
END
SeqC EOP EOL
EOR EOL
Post
Close
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END
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