{Change Comments ***********************************************************} {12/17/92, Copied & modified: Cin Acr 850MC (VTF) M328.81.2 For: FN Manufacturing Machine: Cincinnati Milacron Control: Acramatic 850MC Changes made per sample program and manual supplied by Mike Giugliano at FN Manufacturing. Changed FORMATs for G & M codes from '00' to '#0' in Mach Spec. Moved PostScript Indexing to GetIndex sub for output on StrtPos line at FirstOperation, NewTool and SameTool. Added CRCOffC LastFeatExtend at end of ToolPath. Deleted all other non-AutoCycle occurances of CRCOffC. Added Rapid to OpToolID ToolChng at FirstOperation and NewTool. Moved all WFOStuff calls to StrtPos line at FirstOperation, NewTool and SameTool. Moved Plane to StrtPos line at FirstOperation, NewTool and SameTool. Moved Speed CheckSpinOn to StrtPos line at FirstOperation, NewTool and SameTool. Added PreTool at FirstOperation and NewTool. Added ToolOfst to ZCP1 at FirstOperation, NewTool and SameTool. Added literal 'G98Z25.H0D0' for OfstOff at NewTool, SameTool and end of Prog. Added literal 'M54', Parts Washer On code, at FirstOperation. Added literal 'M53', Parts Washer Off code, at end of Prog. Added literal 'M52', Unload Last Tool code, at end of Prog. DWB} {12/21/92, Copied & modified: Cin Acr 850MC (FN) M.81.2 For: FN Manufacturing Machine: Cincinnati Milacron Control: Acramatic 850MC Converted to Metric. DWB} {Prog Numeric Format Definitions *******************************************} #1 = '#.00' #2 = '###.###;0.' #3 = '*###.###;0.' #4 = '#####.###;0' #5 = '#######0' #6 = '##.##;0.' #7 = '0000' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(CP1LessCP2#,4) FORMAT(ToolDiameter#,4) {.72} FORMAT(Repeats#,5) FORMAT(Tag#,5) FORMAT(Operation#,5) {.72} FORMAT(Tool#,5) {.72} FORMAT(NewWFO#,5) {.72} FORMAT(Parts#,5) {.72} FORMAT(Dwell#,6) {.72} FORMAT(Program#,7) {.72} {Prog Subroutines **********************************************************} RestoreScale: IF NOT Metric? {CAM file is in English, tools and tool path} SetScale('25.4') { change to Metric, this is an Metric post} END RETURN DoSubComment: IF UseComments? AND SubComment? '(MSG, SUB NUMBER: ' Tag# ' )' EOL END RETURN DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '(MSG, OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '(MSG, ' OperationComment$ ' )' EOL END IF WorkGroupComment? '(MSG, ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '(MSG, TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '(MSG, ' ToolComment$ ' )' EOL END RestoreScale END RETURN PSInit: {reset flags} NewWFOF RotateF RETURN PSStuff: {revised.72} RETURN GetIndex: IF FourthCW? FORMAT(FourthDegree#,2) SeqLabC 'A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqLabC 'A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqLabC 'B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqLabC 'B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN DoPostScript: PSInit EachPS SeqLabC PostScript EOL {literals} PSStuff {commands} NextPS RETURN DoEndOpPS: PSInit EachEOPS SeqLabC EndOpPS EOL {literals} PSStuff {commands} NextPS RETURN EntryMove: IF FeedEntry? SeqLabC Feed ZIn FeedEnt EOL ELSE SeqLabC RapidC ZIn EOL END RETURN StartSub: OpenSub '(DFS,L' Tag# ')' EOL DoSubComment RETURN SubWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL '(MSG, WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL ' ' EOL END END RETURN StdSub: SeqLabC 'G10=[T2]V0' EOL {sets temporary register #2 to 0} SeqLabC 'Q' Tag# '1' EOL {branch label 1} SeqLabC '(CLS,L' Tag# ')' EOL {call subroutine} SeqLabC 'G10=[T2]V[T2]+1' EOL {increment register #2 by 1} SeqLabC 'G11E[T2]=' Repeats# 'L' Tag# '2' EOL {if register #2 is equal to number of repeats then jump to branch label 2} SeqLabC 'G11L-' Tag# '1' EOL {jump backwards to branch label 1} SeqLabC 'Q' Tag# '2' EOL {branch label 2} StartSub RETURN FinishSub1: {part 1} SeqLabC IF NOT FeedConnect? IF AutoCycle? ZCP3C ELSE IF FIFO? {.81} FeedC ZCP3C FeedEntC ELSE RapidC ZCP3C END END END EOL RETURN FinishSubG92: {part 2} SeqLabC Preset ShiftRC EOL SeqLabC '(ENS)' EOL CloseSub SeqLabC Preset UnshftRC EOL RETURN OpenMP: TagInc IF WorkFixtureOffsets? NewWFO EachWFO SeqLabC SetWFO EOL SeqLabC '(CLS,L' Tag# ')' EOL IncWFO NextWFO ELSE SeqLabC 'G10=[T1]V0' EOL {sets temporary register #1 to 0} SeqLabC 'Q' Tag# '1' EOL {branch label 1} SeqLabC '(CLS,L' Tag# ')' EOL {call subroutine} SeqLabC 'G10=[T1]V[T1]+1' EOL {increment register #1 by 1} SeqLabC 'G11E[T1]=' Parts# 'L' Tag# '2' EOL {if register #1 is equal to number of parts then jump to branch label 2} SeqLabC 'G11L-' Tag# '1' EOL {jump backwards to branch label 1} SeqLabC 'Q' Tag# '2' EOL {branch label 2} END StartSub RETURN CloseMP: IF WorkFixtureOffsets? SeqLabC '(ENS)' EOL CloseSub SeqLabC WFO1 EOL ELSE SeqLabC Preset ShiftPC EOL SeqLabC '(ENS)' EOL CloseSub SeqLabC Preset UnshftPC EOL END RETURN FormatArc: IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN StdLine: {enables CRC on first call, .70} IF Decelerate? IF RoomToDecel? DecelMove1 SeqLabC CRCOnC FeedC MoveXYZC FeedRateC EOL DecelMove2 END SeqLabC CRCOnC FeedC MoveXYZC DecelFeed EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLabC CRCOnC FeedC MoveXYZC FeedRateC EOL END END RETURN ToolPath: EACHFeat IF PointFeat? IF AutoCycle? SeqLabC MoveSXYC EOL SeqLabC '(CLS,L' Tag# ')' EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqLabC MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? IF LastFeat? AND AutoCycle? {.70} SeqLabC CRCOffC RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLabC RapidC MoveXYZC EOL END END ELSE IF LineFeat? IF AutoCycle? {.70} IF LastFeat? SeqLabC CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqLabC FeedC MoveXYZC FeedRateC EOL ELSE StdLine {enables CRC on first call} END END ELSE StdLine END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqLabC FormatArc ArcFeedC EOL DecelMove2 END SeqLabC FormatArc DecelFeed EOL ELSE SeqLabC FormatArc ArcFeedC EOL END NEXTQuadrant END END END IF LastFeat? AND CutterRadiusCompensation? AND NOT AutoCycle? SeqLabC CRCOffC LastFeatExtend EOL END END NEXTFeat RETURN WFOStuff: IF NewWFO? IF MultipleParts? '*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' ELSE 'H' NewWFO# END ELSE IF NOT SameTool? IF NeedWFO1? 'H' NewWFO# END END END RETURN AutoCycCutSub1: {part 1} SaveSubStatus {save tool position} SetPass1 {element cut moves} StartSub SetSRXYtoSP SeqLabC IncValue EOL RETURN AutoCycCutSub2: {part 2} ToolPath SeqLabC AbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} ELSE IF FIFO? {.81} FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END EOL SeqLabC '(ENS)' EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN Milling: IF AutoCycle? TagInc AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN G92Sub: SubWarning StdSub SeqLabC AbsOrInc Connect StrtPos EOL Milling FinishSub1 FinishSubG92 RETURN ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub TagInc EachCycle IF FeedConnect? SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE IF FeedEntry? IF NOT FirstCycle? SeqLabC Rapid ZCP2PlusInc EOL {.69 added Rapid, reads better} {can't call for cycle = 1, .69 changed to ZCP2PlusInc} END SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC Rapid ZInPlusInc EOL {.69 added Rapid, reads better} END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqLabC '(CLS,L' Tag# ')' EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 {.69, removed FinishSub1} IF FeedConnect? {there is no Z up in the sub, .69} IF FIFO? {.81} SeqLabC Feed ZCP2 FeedEnt EOL {.69} ELSE SeqLabC Rapid ZCP2 EOL {.69} END END {.69} SeqLabC '(ENS)' EOL CloseSub {Element shift, not pattern} RETURN ZonlyRep: EachCycle IF NOT FirstCycle? SeqLabC Connect StrtPos EOL {.71.2, added Connect} END IF FeedConnect? SeqLabC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqLabC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END SeqLabC '(CLS,L' Tag# ')' EOL NextCycle StartSub SkipZ ToolPath UnSkipZ { Moved from FinishSub1 } FinishSub1 SeqLabC '(ENS)' EOL CloseSub RETURN CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN CheckSpinOn: {turns on spindle and coolant} IF CoolOff? SpinOn ELSE IF CWSpindle? 'M13' ELSE 'M14' END END RETURN GetStartOfSameTool: DoOpComments DoPostScript CheckPass RETURN {Start of executable Prog **************************************************} {setup and initializations} InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('10000') SetMaxFeed('500') IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL ':' Program# EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramNameComment? '(MSG, PROGRAM: ' ProgramName$ ' )' EOL END IF ProgramComment? '(MSG, ' ProgramComment$ ' )' EOL END IF FormatNameComment? '(MSG, FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '(MSG, ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '(MSG, OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '(MSG, PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '(MSG, FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale IF MultipleParts? AND AllToolsOnePart? OpenMP END DoOpComments DoPostScript ':?' Rapid OpToolID ToolChng EOL SeqLabC 'G70' AbsOrInc 'G94' EOL { Inch, Inches Per Minute } SeqLabC 'M54' EOL { Parts Washer On } IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLabC Plane AbsOrInc Rapid StrtPos GetIndex Speed WFOStuff IF NOT LastTool? PreTool END CheckSpinOn EOL SeqLabC ZCP1 ToolOfst EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLabC StrtPos EOL END ELSE IF NewTool? {Finish off last Operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqLabC 'G98Z25.H0D0' EOL { Machine Coordinates } IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF ToolChangeAtHome? SeqLabC AbsOrInc Rapid Home SpinOff EOL ELSE SeqLabC SpinOff EOL END IF LAST ProgStop? SeqLabC 'M0' EOL ELSE SeqLabC ProgStop EOL END {Start new Operation} DoOpComments DoPostScript ':?' Rapid OpToolID ToolChng EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLabC Plane AbsOrInc Rapid StrtPos GetIndex Speed WFOStuff PreTool CheckSpinOn EOL SeqLabC ZCP1 ToolOfst EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLabC StrtPos EOL END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqLabC 'G98Z25.D0' EOL { Machine Coordinates } SeqLabC SpinOff EOL SeqLabC 'M0' EOL {Start new Operation} GetStartOfSameTool SeqLabC PlaneC AbsOrInc Rapid StrtPos GetIndex Speed WFOStuff CheckSpinOn EOL SeqLabC ZCP1 ToolOfst EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqLabC CoolOff EOL END IF NewToolOffset? SeqLabC 'G98Z25.D0' EOL { Machine Coordinates } {Start new Operation} GetStartOfSameTool SeqLabC PlaneC AbsOrInc Rapid StrtPos GetIndex SpeedC WFOStuff EOL SeqLabC ZCP1 ToolOfst EOL ELSE {Start new Operation} GetStartOfSameTool SeqLabC PlaneC AbsOrInc Rapid StrtPos GetIndex SpeedC WFOStuff EOL END IF NOT CoolOff? AND LAST CoolOff? SeqLabC CoolOn EOL END END END END END {common point for all operations} IF Milling? SeqLabC ZCP2C EOL IF Repeats? TagInc IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? FindAnyZMoves {for normal abs subroutine} IF NoZMoves? ZonlyRep ELSE G92Sub {pattern shift, not element} END ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqLabC ZCP3C EOL ELSE IF FIFO? {.81} SeqLabC FeedC ZCP3C FeedEntC EOL ELSE SeqLabC RapidC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? TagInc StdSub SeqLabC AbsOrInc Rapid StrtPos EOL END SeqLabC DrillCP EOL GetCycle SeqLabC IF Dwell? AND NOT FIDRO? AND NOT Tap? { IF Bore? AND Dwell? } 'G89' ELSE Cycle END IF Peck? IF PeckChipBreaker? 'J0' ELSE 'J1' END END StrtPos ZDepth RLevel IF RetractToCP1? 'W' CP1LessCP2# END Peck FeedEnt EOL TrackZNO# FIRST SPZ# {.81.2} ToolPath IF RetractToCP1? {.81} TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END IF Repeats? FinishSubG92 END SeqLabC RapidC ZCP3C EOL END END NextOp {loops back to EachOP until last Operation} {End of program ************************************************************} {finish last operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqLabC 'G98Z25.H0D0' EOL { Machine Coordinates } IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier} SeqLabC AbsOrInc Rapid FirstHome SpinOff EOL ELSE SeqLabC SpinOff EOL END IF ProgStop? SeqLabC 'M0' EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END SeqLabC 'M53' EOL { Parts Washer Off } SeqLabC EOP 'M52' EOL { Unload Last Tool } CloseSub Post2 {organize Subs into one program} IF UseComments? SetScale('1') {restore scale for comments} IF FileBytesComment? '(MSG, FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '(MSG, FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '(MSG, FILE LENGTH: ' FileMeters# ' METERS )' EOL END END EOR EOL Close ReTag