{9/27/89, added PostScript to: Okuma OSP5000M-G M101.51, JR} {3/29/90, Updated: Okuma OSP5000M-G M101.61 to .70.3 format, JR} {7/5/90, Updated: Okuma OSP5000M-G M101.70.3 to .72.1 format, JR} {7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB}
{12/19/90 Copied & modified: Okuma 5000M-G M101.73 For: Gibbs & Associates Machine: Okuma Control: 5000M-G Updated to Version 3.2 per Fanuc 6M M001.76.1 Format. DWB}
{1/23/91 Copied & modified: Okuma 5000M-G M101.76.1 For: Chandler Evens Add Additional blocks to start of program. Move OfstOn to line after StrtPos. Delete 'G80' from drilling. Change G85 to G89 in MachSpec for drilling bore cycle. Add 'M60' to end of program. Jim Radcliffe}
{09/30/91 Modified: Okuma 5000M [CE] M386.76.1 For: Gibbs & Associates Updated to Version 4.0 per Fanuc 6M M001.81 Format. Kim Michelman}
{Prog Numeric Format Definitions *******************************************}
DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Program# ' )' EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? ' ( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? ' ( ' OperationComment$ ' )' EOL END IF WorkGroupComment? ' ( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? ' ( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? ' ( ' ToolComment$ ' )' EOL END IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END END RETURN
PSInit: {reset flags} NewWFOF RotateF RETURN
PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqC ' A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqC ' A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqC ' B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqC ' B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN
FinishSub1: {part 1} UnSkipZ SeqC CRCOffC IF NOT FeedConnect? IF AutoCycle? ZCP3C ELSE IF FIFO? {.81} FeedC ZCP3C FeedRateC ELSE RapidC ZCP3C END END END EOL RETURN
FormatArc: IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
StdLine: {enables CRC on first call, .70} IF Decelerate? IF RoomToDecel? DecelMove1 SeqC CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL DecelMove2 END SeqC CRCOnC FeedC MoveXYZC DecelFeed CRCOffsetC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL END END RETURN
ToolPath: ResetCRCNum {.72} EACHFeat IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqC ' CALL O' Program# EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? IF LastFeat? AND AutoCycle? {.70} SeqC CRCOffC RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC RapidC MoveXYZC EOL END END ELSE IF LineFeat? IF AutoCycle? {.70} IF LastFeat? SeqC CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC FeedC MoveXYZC FeedRateC EOL ELSE StdLine {enables CRC on first call} END END ELSE StdLine END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RETURN
WFOStuff: IF NewWFO? IF MultipleParts? '*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL ELSE SeqC ' G15 H' NewWFO# EOL END ELSE IF NOT SameTool? IF NeedWFO1? SeqC ' G15 H' NewWFO# EOL END END END RETURN
AutoCycCutSub2: {part 2} ToolPath IF Repeats? AND FeedConnect? AND ZshiftOnly? SeqC AbsOrInc EOL {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} ELSE IF FIFO? {.81} SeqC AbsOrInc FeedC ZCP2 FeedRateC EOL ELSE SeqC AbsOrInc RapidC ZCP2 EOL {.71.2 removed CRCOffC, gets turned off in ToolPath} END END 'RTS' EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN
Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN
ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle IF FeedConnect? SeqC Feed ZInPlusInc FeedEnt EOL ELSE IF FeedEntry? IF NOT FirstCycle? SeqC Rapid ZCP2PlusInc EOL {.69 added Rapid, reads better} {can't call for cycle = 1, .69 changed to ZCP2PlusInc} END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL {.69 added Rapid, reads better} END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqC ' CALL O' Program# EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 {.69, removed FinishSub1} IF FeedConnect? {there is no Z up in the sub, .69} IF FIFO? {.81} SeqC Feed ZCP2 FeedRate EOL {.69} ELSE SeqC Rapid ZCP2 EOL {.69} END END {.69} 'RTS' EOL CloseSub {Element shift, not pattern} RETURN
ZonlyRep: EachCycle IF NOT FirstCycle? SeqC Connect StrtPos EOL {.71.2, added Connect} END IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END SeqC ' CALL O' Program# EOL NextCycle StartSub SkipZ ToolPath FinishSub1 'RTS' EOL CloseSub RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
{Start of executable Prog **************************************************}
{setup and initializations} InitProg InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls ('50') {?} SetMaxRPM('10000') {?} SetMaxFeed('500') {?} IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL ProgID1 IF UseComments? AND ProgramNameComment? ' ( ' ProgramName$ ' )' END EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? ' ( ' ProgramComment$ ' )' EOL END IF FormatNameComment? ' ( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? ' ( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? ' ( OUTPUT IN ' MoveType$ 'INCHES)' EOL END IF PartsComment? ' ( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? ' ( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END IF MultipleParts? AND AllToolsOnePart? OpenMP END Seq Plane CRCOff ' G80 G94' EOL SeqC ' M65' EOL SeqC ' T0' EOL SeqC OpToolID EOL SeqC ' M60' EOL SeqC ' M1' EOL SeqC ToolChng EOL IF LastTool? SeqC 'M63' EOL ELSE SeqC PreTool EOL END DoOpComments DoPostScript WFOStuff SeqC Speed SpinOn EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqC AbsOrInc Rapid StrtPos EOL SeqC OfstOn EOL SeqC CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC StrtPos EOL END ELSE IF NewTool?
{Finish off last Operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqC CoolOff EOL SeqC ' G53' EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? SeqC ' G53' EOL CloseMP END DoEndOpPS IF ToolChangeAtHome? SeqC Rapid Home EOL END IF LAST ProgStop? SeqC ' M00' EOL ELSE SeqC ProgStop EOL END
{Start new Operation}
Seq Plane CRCOff ' G80 G94' EOL SeqC ToolChng EOL IF LastTool? SeqC 'M63' EOL ELSE SeqC PreTool EOL END DoPostScript WFOStuff DoOpComments IF ProgStop? SeqC ' M00' EOL END SeqC Speed SpinOn EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqC AbsOrInc Rapid StrtPos EOL SeqC OfstOn EOL SeqC CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC StrtPos EOL END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqC CoolOff EOL SeqC ' G53' EOL SeqC ' M00' EOL
{Start new Operation}
GetStartOfSameTool SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC SpinOn EOL SeqC OfstOn EOL SeqC CoolOn EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF NewToolOffset? SeqC ' G53' EOL
GetStartOfSameTool SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL END IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END END END END {common point for all operations} IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? FindAnyZMoves {for normal abs subroutine} IF NoZMoves? ZonlyRep ELSE G92Sub {pattern shift, not element} END ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqC ZCP3C EOL ELSE IF FIFO? {.81} SeqC FeedC CRCOffC ZCP3C FeedRateC EOL ELSE SeqC RapidC CRCOffC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? NewProg StdSub SeqC AbsOrInc Rapid StrtPos EOL END IF RetractToCP1? SeqC ' G71' ZCP1 EOL SeqC ' M53' EOL ELSE SeqC ' M54' EOL END GetCycle SeqC Cycle StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL TrackZNO# ZDepth# {.81} ToolPath IF RetractToCP1? {.81} TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END IF Repeats? FinishSubG92 END SeqC RapidC ZCP3C EOL END END NextOp {loops back to EachOP until last Operation}
{End of program ************************************************************}
{finish last operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqC CoolOff EOL SeqC ' G53' EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier} SeqC Rapid FirstHome EOL END IF ToolOver?('1') SeqC ToolChng EOL END IF ProgStop? SeqC 'M00' EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END SeqC ' M60' EOL SeqC EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? ' ( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? ' ( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? ' ( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END