Fanuc OT GEAR [SM] L479 85 7


{Change Comments ***********************************************************}

{7/18/90
Copied & modified: Fanuc 10T MS [+] L004.69.7
For: Viratec
Machine: Mori Seiki TL40
Control: Fanuc 15TF
Deleted 'Preset Home' at FirstOperation and NewTool.
Moved OpToolID LatheOffset from Approach sub to FirstOperation and NewTool.
Added GearRange.
Cancel Tool Offset on line by itself after move to index position.
JR}

{7/24/90, Added InitProg globally to posts with this remark, DWB}
{9/25/90, Updated to Version 3.2 per Fanuc 10T MS [-] L001.71.1 Format, DWB}
{10/2/90, Added StockOff globally at FirstOperation, DWB}
{10/8/90, Replace CalcRPM2 globally with CalcEPRPM# at end of prog, DWB}

{3/28/91
Modified: Fanuc 15T MS (+) L166.71.3
For: Gibbs & Associates
Updated to Version 4.0 per Fanuc 10T MS [-] L001.80 Format.
All normal Fanuc Canned Cycles are supported.
DWB}

{8/5/91
Updated: Fanuc 15T MS (+) L166.80
For: Gibbs & Associates
Updated to Version 4.0 per Fanuc 6M M001.82 Format.
KM}

{11/1/94
Updated: Fanuc 15T MS (+) L166.82
For: Gibbs & Associates/Premier Mfg/SimFlo Pumps Inc.
Versions: ncCad 4.33/ncCAM 4.33/ncPost 4.33.03/Compost 4.21.22
Updated to Version 4.1 per Fanuc 10T MS [-] L001.82.1a Format.
DWB}

{11/1/94
Copied: Fanuc 15T MS (+) L166.82.1
Created: Fanuc 16T MS (+) L314.82.1
For: Premier Manufacturing/SimFlo Pumps Inc.
Machine:
Control:
Versions: ncCad 4.33/ncCAM 4.33/ncPost 4.33.03/Compost 4.21.23
Changes made per Glenn Johnson of Simflo, manual and sample printouts.
Modified Canned Cycles per manual.
DWB}

{1/9/95
Modified: Fanuc 16T MS (+) L314.82.1
Renamed: Fanuc 16T MS [+] L314.82.2
For: Premier Manufacturing/SimFlo Pumps Inc.
Versions: ncCad 4.33/ncCAM 4.33/ncPost 4.33.04/Compost 4.21.23
Versions: Catalyst v2.14.24C/Catalyst v2.14.24PPC/Compost 4.21.23
Changes made per Glenn Johnson of Simflo, cam and text files, and marked up printouts.
Added conditional move after returning from ToolPath, to SetPass1 XSPC for ApproachOD at
CannedCycle RoughContour.
Commented out File Length Comments at end of prog.
Customer reported problem with Communications software hanging up because control had read EOR at
end of output, and stopped reading, while sending software was still waiting to send the comments.
Deleted CheckGear sub and changed call to CheckGear to SpinOn at CheckOffset sub.
Deleted SpinOff and condition to output same when NewGear? = TRUE at CheckOffset sub and NewTool.
DWB}

{9/1/95, Updated Fanuc 16T MS [+] L314.82.2 to .85 format per Fanuc 10T MS [-] L001.85.01.01, JR}

{6/??/96
Copied: Fanuc 16T MS [+] L314.85
Created: Fanuc OT [SM] Lxxx.85.1
For: Strong Industries
Added FORMAT#8, '.#0' at Prog Numeric Format Definitions.
Added TLDia# to FORMAT#8 at Prog Numeric Format Definitions.
Deleted EOR at FirstOperation.
Changed ':' Program# to 'O' Program# at FirstOperation.
Deleted ProgramNameComment? Boolean condition at FirstOperation.
Always outputs ProgramName$.
Deleted FormatName$ at FirstOperation.
Added EachTool/NextTool Loop at FirstOperation.
Outputs TLNum#, TLToolComments$ and TLToolType$ for ToolList.
Added CoolOff to LOfstOff block at NewTool.
Deleted literal 'G28' from FirstHome block at end of Prog.
Jason Heyse}

{7/23/96
Modified: Fanuc OT [SM] Lxxx.85.2
Created: Fanuc OT [SM] L479.85
For: Texas Offline/Strong Industries
Machine:
Control:
Versions: ncCad 4.33.02/ncCAM 4.33.01/ncPost 4.33.09/Catalyst v3.05C/Compost 4.21.37/1.0a
Changes made per Jason Heyse of Texas Offline.
Updated for Catalyst v3.05C per Fanuc 10T MS [-] L001.85.01 Format.
Cleaned up and added logic for ConstantSurfaceFeed conditions at CheckOffset sub.
Cleaned up logic for CutterRadiusCompensation at CkCRC sub.
Moved EachTool/NextTool Loop outside of IF UseComments? Boolean condition at FirstOperation.
ToolList was not being output if Comments were turned off.
Added BarGrabber routine at NewTool.
Tests for LastOp, Drilling and OptCyc1.
Added OptCyc1F at PSInit.
Added PostScript Comments.
DWB}

{8/28/97
Copied: Fanuc OT [SM] L479.85
Created: Fanuc OT GEAR [SM] L479.85
added boolean to output spinoff at spindle rotation change,
Texas Offline}

{5/03/99
Copied: Fanuc OT GEAR [SM] L479.85
Created: Fanuc OT GEAR [SM] L479.85.6
changed bar routine code for Hardinge,
Texas Offline}


{5/6/98,
Initial : Fanuc OT GEAR [SM] L479.85.6
Created: Fanuc OT GEAR [SM] L479.85.7
Customer: Texas Offline, Jason Heyse 281/376-2003

Changes to "Prog":

1. Added Bar Grabber sequence to FirstOperation.
JHE}


{Prog Numeric Format Definitions *******************************************}

#1 = '#.00'
#2 = '###.####;0.'
#3 = '#######0'
#4 = '###^##0'
#5 = '#.####;0.'
#6 = '###0'
#7 = '#'
#8= '.#0'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ADD#,2)
FORMAT(MUL#,2) { Non-Canned Threading AutoFinish }
FORMAT(TrackX#,2)
FORMAT(InFeedAngle#,2)
FORMAT(FirstMoveEPZ#,2)
FORMAT(SPX#,2)
FORMAT(SPZ#,2)
FORMAT(Peck#,2)
FORMAT(Program#,3) {.72}
FORMAT(Operation#,3) {.72}
FORMAT(Tool#,3) {.72}
FORMAT(Dwell#,4) {.72}
FORMAT(FeedIPR#,5)
FORMAT(CalcEPRPM#,6)
FORMAT(RapidF#,7)
FORMAT(TLDia#,8)

{Prog Subroutines **********************************************************}

RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ' - ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ' - ' ToolSize$ ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN

PSInit: {reset flags from last Op, .70}
OptCyc1F
RETURN

PSStuff:
RETURN

DoPostScript:
PSInit
EachPS
SeqLabC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqLabC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN

StockOnNoCan:
IF NOT CannedCycle?
StockOn {need stock for SP positioning, if not a canned cycle}
END
RETURN

FeedNoCan:
IF NOT CannedCycle?
FeedC
END
RETURN

FeedRateNoCan:
IF NOT CannedCycle?
FeedRateC
END
RETURN

ApproachSP:
IF ApproachFace?
SeqLabC StockOnNoCan XSPC EOL
SeqLabC StockOff ZOpCPC EOL
StockOnNoCan
IF NotEqual? CycleStartZ# ZOpCP#
SeqLabC FeedNoCan ZSPC FeedRateNoCan EOL
END
ELSE { ODApproach/IDApproach }
SeqLabC StockOnNoCan ZSPC EOL
SeqLabC StockOff XOpCDC EOL
StockOnNoCan
IF NotEqual? CycleStartX# XOpCD#
SeqLabC FeedNoCan XSPC FeedRateNoCan EOL
END
END
RETURN

AppMove:
StockOff ThisOpEntryZCP CoolOn
RETURN

Approach: { NOT FOR TAILSTOCK, .82 }
Rapid RapidF# { RapidF# Forces FeedRate }
IF ApproachOD?
SeqLabC ThisOpEntryXCP AppMove EOL
ELSE
IF ApproachID?
SeqLabC XOpCD AppMove EOL
ELSE {ApproachFace}
SeqLabC StockOnNoCan XSP AppMove EOL
END
END
ApproachSP
RETURN

CheckOffset:
DoEndOpPS
IF LAST ProgStop?
SeqLabC 'M0' EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqLabC CoolOff EOL
END
END
IF NewToolOffset?
SeqLabC OpToolID LatheOffset EOL
END
IF NewGear?
SeqLabC GearRange EOL
END
CSSOff
IF ConstantSurfaceFeed?
IF LAST ConstantSurfaceFeed?
IF NotEqual? MaxRPM# LAST MaxRPM#
SeqLabC Preset MaxRPM EOL
END
IF LAST ProgStop?
CSSOn 'G96' Speed
ELSE
IF NotEqual? SpeedRPM# LAST SpeedRPM#
CSSOn 'G96' Speed
END
END
ELSE
SeqLabC Preset MaxRPM EOL
CSSOn 'G96' Speed
END
ELSE
IF LAST ConstantSurfaceFeed?
'G97' Speed
ELSE
IF LAST ProgStop?
'G97' Speed
ELSE
IF NotEqual? SpeedRPM# LAST SpeedRPM#
'G97' Speed
END
END
END
END
IF LAST ProgStop?
SeqLabC {SpeedC} SpinOn EOL
SeqLabC CoolOn EOL
ELSE
IF NOT CoolOff? AND LAST CoolOff?
SeqLabC CoolOn EOL
END
END
DoPostScript
RETURN

FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXC MoveZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN

CkCRC: { 4.2 }
IF XMove? OR ZMove? { Approach Length Feature and Multiple Pockets }
IF LastFeat?
CRCOffC { Exit Length Feature }
ELSE
CRCOnC { Entry Length Feature }
END
END
RETURN

ToolPath:
EACHFeat
GetToolTip
IF LastFeat?
IF Drilling?
IF Tap?
SeqLabC SpinOff EOL
SeqLabC 'G4P2000' EOL
SeqLabC Speed InverseSpinOn EOL
ELSE
IF Dwell?
SeqLabC 'G4P' Dwell# EOL
END
END
ELSE
IF CannedCycle?
SeqLab
END
END
END
IF PointFeat?
SeqLabC MoveSXYC EOL
ELSE
IF RapidFeat?
SeqLabC RapidC MoveXC MoveZC EOL
ELSE
IF LineFeat?
SeqLabC CkCRC FeedC MoveXC MoveZC FeedRateC EOL
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, LAST, FIRST or NEXT modifiers in this loop }
SeqLabC FormatArc FeedRateC EOL
NEXTQuadrant
ELSE
IF ThreadFeat?
SeqLabC 'G32' MoveXC MoveZC ThrdLead EOL
Rapid
END
END
END
END
END
NEXTFeat
RETURN

CheckRapid:
CRCOffC
IF LAST CannedCycle?
Rapid
ELSE
RapidC
END
RETURN

{Start of executable Prog **************************************************}

{setup and initializations}
InitProg
SetAbs
PosSideLathe
StandardXZArcs
SetMaxRPM('3000')
SetMaxFeed('500')
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: must be all capital letters when typed in.' EOL
' ENDOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' OptionalCycle1, OptCyc1 -' EOL
' BarGrabber condition for Dead Spindle Drilling Cycle at Final Operation' EOL
' Must be a Tool Change situation.' EOL
END
EachOp {Start of post processing *********************}
GetLCycle
IF FirstOperation?
'%' EOL
'O' Program# '( ' ProgramName$ ' )' EOL
IF UseComments?
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ABSOLUTE INCHES )' EOL
END
END
EachTool
IF ToolTypeComment?
'( TOOL ' TLNum# ' - ' TLToolComments$' ' TLToolType$ ' )' EOL
END
NextTool
RestoreScale
OpenSub
StockOff {.71.2}
SetHome
DoOpComments
DoPostScript
Plane
'Åš' Operation# '00' EOL
IF Drilling? AND OptCyc1? {Added BarGrabber sequence - JHE}
SeqLabC Preset 'S100' GearRange EOL
SeqLabC OpToolID '00' EOL
SeqLabC 'G97S100M3' EOL { Inches Per Minute }
SeqLabC Rapid 'X0' ZCP OpToolID LatheOffset EOL
SeqLabC 'M05' EOL
SeqLabC ZOpCPC EOL
SeqLabC 'M21' EOL { Chuck UnClamp }
EachFeat
SeqLabC 'G0' MoveZC EOL
NextFeat
SeqLabC 'G4X' Dwell# EOL
SeqLabC 'M22' EOL { Chuck Clamp }
SeqLabC 'G4X' Dwell# EOL
ELSE
SeqLab
IF ConstantSurfaceFeed?
SeqLabC Preset MaxRPM EOL
END
SeqLabC OpToolID LatheOffset EOL
SeqLabC GearRange EOL
SeqLabC CSSOff 'G97'
IF ConstantSurfaceFeed?
CalcRPM1
ELSE
Speed
END
SpinOn EOL
Approach
END
ELSE
IF NewTool?

{Finish off last Operation}

StockOff {.62}
CheckRapid
IF LAST ApproachOD?
SeqLabC LAST OpExitXCPC EOL
ELSE
IF LAST ApproachID?
SeqLabC LAST XOpECDC EOL
END
END
SeqLabC LAST OpExitZCPC EOL
DoEndOpPS
IF LAST ConstantSurfaceFeed?
SeqLabC CSSOff 'G97' CalcRPM2 EOL
END
SeqLabC LOfstOff '00' CoolOff EOL
SeqLabC NewHome EOL
IF LAST ProgStop?
SeqLabC 'M0' EOL
ELSE
SeqLabC ProgStop EOL
END

{Start new Operation}

DoOpComments
DoPostScript
'Åš' Operation# '00' EOL
IF CWSpindle? AND LAST NOT CWSpindle?
SeqLabC SpinOff EOL
ELSE
IF NOT CWSpindle? AND LAST CWSpindle?
SeqLabC SpinOff EOL
END
END
IF LastOp? AND Drilling? AND OptCyc1? { BarGrabber }
SeqLabC Preset 'S100' GearRange EOL
SeqLabC OpToolID '00' EOL
SeqLabC 'G97S100M3' EOL { Inches Per Minute }
SeqLabC Rapid 'X0' ZCP OpToolID LatheOffset EOL
SeqLabC 'M05' EOL
SeqLabC ZOpCPC EOL
SeqLabC 'M21' EOL { Chuck UnClamp }
EachFeat
SeqLabC 'G0' MoveZC EOL
NextFeat
SeqLabC 'G4X' Dwell# EOL
SeqLabC 'M22' EOL { Chuck Clamp }
SeqLabC 'G4X' Dwell# EOL
ELSE
SeqLab
IF ConstantSurfaceFeed?
SeqLabC Preset MaxRPM EOL
END
SeqLabC OpToolID LatheOffset EOL
SeqLabC GearRange EOL
SeqLabC CSSOff 'G97'
IF ConstantSurfaceFeed?
CalcRPM1
ELSE
Speed
END
SpinOn EOL
Approach
END
ELSE
IF SameTool? {.62}

{Start new Operation}

StockOff
DoOpComments
IF LAST StraightConnect?
CheckOffset
CheckRapid
SeqLabC StockOnNoCan XSPC ZSPC EOL
ELSE
CheckRapid
IF ApproachOD?
IF LAST ApproachOD?
SeqLabC LAST XOpECDC EOL
ELSE {around}
IF LAST ApproachID?
SeqLabC LAST XOpECDC EOL
END
SeqLabC LAST OpExitZCPC EOL
SeqLabC LAST OpExitXCPC EOL
END
ELSE
IF ApproachID?
IF LAST ApproachID?
SeqLabC LAST XOpECDC EOL
ELSE
IF LAST ApproachOD? {around}
SeqLabC LAST OpExitXCPC EOL
END
SeqLabC LAST OpExitZCPC EOL
SeqLabC XOpCDC EOL
END
ELSE {ApproachFace}
IF LAST ApproachFace?
SeqLabC LAST ZOpECPC EOL
ELSE
IF LAST ApproachOD? {around}
SeqLabC LAST OpExitXCPC EOL
ELSE {LAST ApproachID}
SeqLabC LAST XOpECDC EOL
END
SeqLabC LAST OpExitZCPC EOL
END
END
END
CheckOffset
ApproachSP
END
END
END
END {common point for all operations}
IF LastOp? AND Drilling? AND OptCyc1? { BarGrabber }
ELSE
IF ConstantSurfaceFeed? AND NOT SameTool?
SeqLabC CSSOn 'G96' Speed EOL
END
IF CannedCycle?
StockOff
IF Roughing?
IF RoughSimple?
StockOn
SetPass1
SeqLabC LCycle XatFinZ
IF ApproachFace?
'Z' FirstMoveEPZ#
ELSE
FinZ
END
IF Taper?
XTapAtZ
END
FeedRate EOL
SimpleRough
ELSE
TagInc
SetPass2
IF RoughContour?
SeqLabC LCycle CutDepth 'R.05' EOL { R = Retract }
SeqLabC LCycle 'PÅ‚' Tag# 'Q²' Tag# XStkLeft ZStkLeft FeedRate EOL
'>' Tag# EOL
IF ApproachFace?
SeqLab StepMove 'Z' SPZ# EOL
SeqLabC FeedC 'X' SPX# EOL
ELSE
SeqLab StepMove 'X' SPX# EOL
SeqLabC FeedC 'Z' SPZ# EOL
END
ELSE
IF RoughPatternShift?
SeqLabC LCycle XminusU ZminusW NumCuts EOL
SeqLabC LCycle 'PÅ‚' Tag# 'Q²' Tag# XStkLeft ZStkLeft FeedRate EOL
'>' Tag# EOL
SeqLab Rapid StrtPos EOL
END
END
ToolPath
IF ApproachOD?
SetPass1
StockOff
LoadFeat Num#('0') CycleStartX#
IF XMove?
SeqLab RapidC MoveXC EOL
END
END
'<' Tag# EOL
IF AutoFinish?
SeqLabC 'G70' 'PÅ‚' Tag# 'Q²' Tag# EOL
END
SetPass1
TrackXNO# CycleStartX#
TrackZNO# CycleStartZ#
END
ELSE
IF Threading?
IF SingleEdgeCut? OR ConstantVolumeCut?
SeqLabC LCycle 'P'
IF AutoFinish?
'01'
ELSE
'00'
END
IF Chamfer?
'05'
ELSE
'00'
END
IF SingleEdgeCut?
'60' { ToolAngle }
ELSE
'00'
END
'Q080' { Minimum InFeed }
'R050' EOL { Finish Allowance }
SeqLabC LCycle XatFinZ FinZ
IF Taper?
XTapAtZ
END
ThrdHeight CutDepth ThrdLead EOL
ELSE
SeqLabC 'G92X' FirstMoveEPX# FinZ
IF Taper?
XTapAtZ
END
'F' FeedIPR# EOL
SimpleRough
END
ELSE
IF Drilling?
IF Tap?
SeqLabC LCycle ZDepth 'F' FeedIPR# EOL
SeqLabC SpinOff EOL
SeqLabC 'G4P2000' EOL
SeqLabC Speed InverseSpinOn EOL
SeqLabC ZSP EOL
ELSE
IF PeckChipBreaker?
SeqLabC LCycle Retract EOL
SeqLabC LCycle ZDepth 'Q' Peck# FeedRate EOL
IF AutoFinish?
SeqLabC Feed ZDepth EOL
IF Dwell?
SeqLabC 'G4P' Dwell# EOL
END
SeqLabC Rapid ZSP EOL
END
END
END
END
END
END
ELSE
StockOn
SetPass1
ToolPath
IF AutoFinish? { .82.1c }
StockOff
IF Turning?
IF ApproachFace?
SeqLabC RapidC ZOpECPC EOL
ELSE
SeqLabC RapidC XOpECDC EOL
END
ApproachSP
SeqLabC StockOff StrtPosC EOL
ToolPath
ELSE
IF Roughing? AND NOT RoughSimple?
SetPass2
SeqLabC RapidC XSPC ZSPC EOL
SeqLabC StockOff StrtPosC EOL
ToolPath
SetPass1
ELSE
IF Threading?
SeqLabC 'X' MUL# Num#('2') ADD# FinishXRadius# Taper# EOL
SeqLabC 'G32'
IF Taper?
XatFinZ
END
FinZ ThrdLead EOL
SeqLabC Rapid XSP EOL
SeqLabC ZSP EOL
END
END
END
END
END
IF Drilling? AND Tap?
SeqLabC SpinOff EOL
SeqLabC 'G4P2000' EOL
SeqLabC Speed SpinOn EOL
END
END { BarGrabber }
NextOp {loops back to EachOP until last Operation}

{End of program ************************************************************}

{finish last operation}
IF LastOp? AND Drilling? AND OptCyc1? { BarGrabber }
SeqLabC Rapid FirstHome EOL
IF ProgStop?
SeqLabC 'M0' EOL
ELSE
SeqLabC ProgStop EOL
END
SeqLabC 'M30' EOL { Tape Rewind }
ELSE
StockOff
CRCOffC
IF CannedCycle?
Rapid
ELSE
RapidC
END
IF ApproachOD?
SeqLabC OpExitXCPC EOL
ELSE
IF ApproachID?
SeqLabC XOpECDC EOL
END
END
SeqLabC OpExitZCPC EOL
DoEndOpPS
SeqLabC CoolOff EOL
IF ConstantSurfaceFeed?
SeqLabC CSSOff 'G97S' CalcEPRPM# EOL
END
SeqLabC OpToolID '00' EOL
SeqLabC FirstHome EOL
IF ProgStop?
SeqLabC 'M0' EOL
END
SeqLabC EOP EOL
END
Post
EOR EOL
Close
Retag
{IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH - ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH - ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH - ' FileMeters# ' METERS )' EOL
END
Close
END}


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