{8/2/91 Copied & modified: Yasnac MX3 Mat RA-1 M412.80 For: Machine Specialties Control: Machine: Yasnac Matsuura 1000 Deleted special WorkFixtureOffset Parameter Entry literals at FirstOperation. Changed all occurances of literal M29 to M19 at NewTool and end of Prog. Output on same block as IncValue OfstOff. Deleted Solid Tapping Cycle support. Deleted logic to suppress SpinOn for Tapping Operations at FirstOperation, NewTool and SameTool. Deleted literal G93 block before Canned Drilling Cycle Block. Deleted 'F' FeedTapIPR# and FORMAT at Canned Drilling Cycle Block. Using normal FeedEnt Command. Added literal 'P.500' for forced Dwell at Canned Drilling Cycle Block. Deleted literal G94 block after Canned Drilling Cycle Block. JR}
{8/9/91 Modified: Yasnac Mat 1000 [MS] M447.80 For: Machine Specialties Moved literal 'G53X-10.Y0' to line before ToolChng block at end of Prog. JR}
{1/31/92 Modified: Yasnac Mat 1000 [MS] M447.80.1 For: Machine Specialties Updated to Version 4.0 per Fanuc 6M M001.81 Format. Modified support of PostScript FifthCW/FifthCCW. Added FifthCWF & FifthCCWF flags at PSInit sub. Changed output of FifthAxis to literal M26 at PSStuff sub. M26, Indexer FeedRate Selection, will only be output IF FirstOperation OR NewTool = TRUE. Added CheckFifthAxis sub to increment the Index Value using Math. This sub is called from FirstOperation, NewTool and SameTool. Sets FORMAT of Index Increment Value based on FifthCW/FifthCCW. For MultipleParts, the Index Increment Value = 360Ą divided by Parts#. VarNum(1) stores this Value. VarNum(2) ADDs this Value to itself each time through the EachPart/NextPart Loop. VarNum(2) is initially set to Zero for FirstPart, and then incremented for all others. Output is M26 (VarNum(2),270). For Non-MultipleParts, Output is M26 (FifthDegree#,270). Added literal 'M26 (-355,270) Index Initializer at FirstOperation and NewTool. This is output only IF FifthCW OR FifthCCW = TRUE Deleted OpenMP and CloseMP subs. Added WFORep sub to control subroutines using WorkFixtureOffsets, rather than G92 Presets. This sub is called IF Milling AND Repeats AND NOT ZShiftOnly = TRUE. Sets FORMAT of VarNum(3) which initially stores NewWFO#. An EachRep/NextRep Loop increments VarNum(1) by one IF NOT FirstCycle = TRUE. Subroutine is called following output of VarNum(1). From here, flow of Prog is identicle with G92Sub sub. The exception being that call to StdSub has been replaced with call to StartSub. Changed OpenMP/CloseMP to EachPart/NextPart Loop at FirstOperation, NewTool and end of Prog. Changed logic for incrementing NewProg at IF Milling. For MultipleParts, will only increment IF Repeats AND FirstPart = TRUE. For Non-MultipleParts, increment is normal. DB/JC/KM}
{7/15/92 Modified: Yasnac Mat 1000 [MS] M447.81.2 For: Machine Specialties Changes made per Joseph Landry and Bob Shumaker at Machine Specialties. Updated to Version 4.1 per Fanuc 6M M001.81 Format. Added RapidF# at ToolPath to force FeedRate in all Operations. Added logic to control subroutines using WorkFixtureOffsets, rather than G92 Presets, at Drilling. Logic is basically equal to WFORep sub. Corrected MultipleParts EachPart/NextPart Looping Bug at end of Prog. Changed 'G53X-10.Y0' to 'G53G90X-10.Y0' at end of Prog. Customer requested to assign specific Operations to specific Macros when doing Multiple Parts. Example: Would like Operations 1,3 and 6 assigned to Macro 1, and Operations 2 and 5 to Macro 2 and Operation 4 to Macro 3. Could try MasterOp PostScript Commands. Customer also said that EquallySpacedOffsets are shifting StrtPos when WorkFixtureOffsets were selected. DWB}
{Prog Numeric Format Definitions *******************************************}
RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Program# ' )' EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN
PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqC 'A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqC 'A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) IF FirstOperation? OR NewTool? SeqC 'M26' EOL { Indexer FeedRate Selection } END END IF FifthCCW? FORMAT(FifthDegree#,3) IF FirstOperation? OR NewTool? SeqC 'M26' EOL { Indexer FeedRate Selection } END END RETURN
CheckFifthAxis: IF FifthCW? OR FifthCCW? IF FifthCW? FORMAT(Recall#,2) ELSE FORMAT(Recall#,3) END IF MultipleParts? IF FirstPart? Save# Num#('1') DIV# Num#('360') Parts# { Index Increment } Save# Num#('2') Num#('0') { Degrees } EOL ELSE Save# Num#('2') ADD# Recall# Num#('2') Recall# Num#('2') END 'M26 (' Recall# Num#('2') ',270)' { Index } ELSE 'M26 (' FifthDegree# ',270)' { Index } END END RETURN
FinishSub1: {part 1} SeqC CRCOffC IF NOT FeedConnect? IF AutoCycle? ZCP3C ELSE IF FIFO? {.81} FeedC ZCP3C FeedEntC ELSE RapidC ZCP3C END END END EOL RETURN
FormatArc: IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
StdLine: {enables CRC on first call, .70} IF Decelerate? IF RoomToDecel? DecelMove1 SeqC CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL DecelMove2 END SeqC CRCOnC FeedC MoveXYZC DecelFeed CRCOffsetC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL END END RETURN
ToolPath: ResetCRCNum {.72} EACHFeat IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqC SubCall CallLab EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC MoveSXYZC EOL {.80.01} END ELSE IF FirstFeat? RapidF# { To force FeedRate } END IF RapidFeat? IF LastFeat? AND AutoCycle? {.70} SeqC CRCOffC RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC RapidC MoveXYZC EOL END END ELSE IF LineFeat? IF AutoCycle? {.70} IF LastFeat? SeqC CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC FeedC MoveXYZC FeedRateC EOL ELSE StdLine {enables CRC on first call} END END ELSE StdLine END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RETURN
WFOStuff: IF NewWFO? IF MultipleParts? '*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL ELSE SeqC 'G' NewWFO# EOL END ELSE IF NOT SameTool? IF NeedWFO1? SeqC 'G' NewWFO# EOL END END END RETURN
AutoCycCutSub2: {part 2} ToolPath SeqC AbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} ELSE IF FIFO? {.81} FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END EOL SeqC EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN
Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN
WFORep: SubWarning FORMAT(Recall#,5) Save# Num#('3') NewWFO# EachRep IF NOT FirstCycle? Save# Num#('3') ADD# Recall# Num#('3') Num#('1') SeqC 'G' Recall# Num#('3') EOL END SeqC SubCall CallLab EOL NextRep IF MultipleParts? AND NOT FirstPart? ELSE StartSub SeqC AbsOrInc Connect StrtPos EOL Milling FinishSub1 SeqC EndSub EOL CloseSub END SeqC 'G' NewWFO# EOL RETURN
ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle IF FeedConnect? SeqC Feed ZInPlusInc FeedEnt EOL ELSE IF FeedEntry? IF NOT FirstCycle? SeqC Rapid ZCP2PlusInc EOL {.69 added Rapid, reads better} {can't call for cycle = 1, .69 changed to ZCP2PlusInc} END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL {.69 added Rapid, reads better} END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqC SubCall CallLab EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 {.69, removed FinishSub1} IF FeedConnect? {there is no Z up in the sub, .69} IF FIFO? {.81} SeqC Feed ZCP2 FeedEnt EOL {.69} ELSE SeqC Rapid ZCP2 EOL {.69} END END {.69} SeqC EndSub EOL CloseSub {Element shift, not pattern} RETURN
ZonlyRep: EachCycle IF NOT FirstCycle? SeqC Connect StrtPos EOL {.71.2, added Connect} END IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END SeqC SubCall CallLab EOL NextCycle StartSub SkipZ ToolPath UnSkipZ { Moved from FinishSub1 } FinishSub1 SeqC EndSub EOL CloseSub RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
{Start of executable Prog **************************************************}
{setup and initializations} InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('6000') SetMaxFeed('500') IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL ProgID1 IF UseComments? AND ProgramNameComment? '( ' ProgramName$ ' )' END EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale SeqC OpToolID EOL SeqC ToolChng EOL IF MultipleParts? AND AllToolsOnePart? EachPart END DoOpComments Seq Plane DrillOff CRCOff EOL DoPostScript WFOStuff IF FifthCW? OR FifthCCW? SeqC 'M26 (-355,270)' EOL { Initial Setup Move } END IF MultipleParts? AND OneToolAllParts? AND FullUp? EachPart END CheckPass SeqC AbsOrInc Rapid StrtPos Speed SpinOn EOL SeqC CheckFifthAxis EOL SeqC OfstOn IF NOT LastTool? PreTool END EOL SeqC CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? EachPart IF NOT FirstPart? CheckPass SeqC StrtPos CheckFifthAxis EOL END END ELSE IF NewTool?
{Finish off last Operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? NextPart END SeqC CoolOff EOL SeqC IncValue OfstOff IF MultipleParts? AND OneToolAllParts? AND FullUp? EOL NextPart SeqC END 'M19' EOL DoEndOpPS IF ToolChangeAtHome? SeqC AbsOrInc Rapid Home EOL END IF LAST ProgStop? SeqC 'M00' EOL ELSE SeqC ProgStop EOL END
{Start new Operation}
SeqC 'M25' EOL SeqC ToolChng EOL DoOpComments Seq Plane DrillOff CRCOff EOL DoPostScript IF FifthCW? OR FifthCCW? SeqC 'M26 (-355,270)' EOL { Initial Setup Move } END WFOStuff IF MultipleParts? AND OneToolAllParts? AND FullUp? EachPart END CheckPass SeqC AbsOrInc Rapid StrtPos Speed SpinOn EOL SeqC CheckFifthAxis EOL SeqC OfstOn PreTool EOL SeqC CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? EachPart IF NOT FirstPart? CheckPass SeqC StrtPos CheckFifthAxis EOL END END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqC CoolOff EOL SeqC IncValue OfstOff EOL SeqC 'M00' EOL
{Start new Operation}
GetStartOfSameTool SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC SpinOn EOL SeqC CheckFifthAxis EOL SeqC OfstOn EOL SeqC CoolOn EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF NewToolOffset? SeqC IncValue OfstOff EOL
GetStartOfSameTool SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC CheckFifthAxis EOL END IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END END END END {common point for all operations} IF Milling? SeqC ZCP2C EOL IF Repeats? IF MultipleParts? IF FirstPart? NewProg END ELSE NewProg END IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? FindAnyZMoves {for normal abs subroutine} IF NoZMoves? ZonlyRep ELSE G92Sub {pattern shift, not element} END ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} WFORep END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqC ZCP3C EOL ELSE IF FIFO? {.81} SeqC FeedC CRCOffC ZCP3C FeedEntC EOL ELSE SeqC RapidC CRCOffC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? NewProg FORMAT(Recall#,5) Save# Num#('3') NewWFO# EachRep IF NOT FirstCycle? Save# Num#('3') ADD# Recall# Num#('3') Num#('1') SeqC 'G' Recall# Num#('3') EOL END SeqC SubCall CallLab EOL NextRep IF MultipleParts? AND NOT FirstPart? ELSE StartSub SeqC AbsOrInc Rapid StrtPos EOL END END SeqC DrillCP EOL GetCycle SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt IF Tap? 'P.500' END EOL TrackZNO# ZDepth# {.81} ToolPath IF RetractToCP1? {.81} TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END SeqC DrillOff EOL IF Repeats? IF MultipleParts? AND NOT FirstPart? ELSE SeqC EndSub EOL CloseSub END SeqC 'G' NewWFO# EOL END SeqC RapidC ZCP3 EOL END END NextOp {loops back to EachOP until last Operation}
{End of program ************************************************************}
{finish last operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? NextPart END SeqC CoolOff EOL SeqC IncValue OfstOff IF MultipleParts? AND OneToolAllParts? AND FullUp? EOL NextPart SeqC END 'M19' EOL DoEndOpPS IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier} SeqC AbsOrInc Rapid FirstHome EOL END IF ProgStop? SeqC 'M00' EOL END SeqC 'M25' EOL SeqC 'G53G90X-10.Y0' EOL SeqC ToolChng EOL IF MultipleParts? AND AllToolsOnePart? NextPart END SeqC EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END