{5/20/93 Copied & modified: Fanuc 10M M008.81.2 For: Haas Automation Combined OpToolID and ToolChng on one block at FirstOperation and NewTool. Combined WFOStuff Speed SpinOn AbsOrInc Rapid StrtPos and OfstOn on one block at FirstOperation, NewTool and SameTool. Added CkCRC sub to cancel CutterRadiusCompensation on LastFeature of ToolPath. Added literal 'G74' for Left-Handed Tapping at Drilling. Moved Canned Drill Cycle Block to Main Program when Repeats = TRUE at Drilling. Main program will output the Canned Drill Cycle, and the SubPrograms will contain only the positions from the second feature on. DWB}
{8/2/93 Modified: Haas M573.81.2 For: Haas Automation Changes made per visit with Harold Moon at Haas Automation. Added ProgramName$ to SubID block at StartSub. Added blank lines between subs. Deleted RepLab OnePart at OpenMP. Moved Rapid, Feed and Connect Commands to be output in front of AbsOrInc on same block. Deleted colons from all Comments. Deleted Spaces following '(, and preceeding )' from ProgramNameComment at FirstOperation. Changed Seq to 'N' Tool# EOL at FirstOperation and NewTool, output on block by itself. Changed Safe Start block from G17G80G40 to G0G90G54G40G80G17 at FirstOperation and NewTool. Changed StrtPos block from WFOStuff Speed SpinOn AbsOrInc Rapid StrtPos OfstOn to Rapid AbsOrInc WFOStuff StrtPos Speed SpinOn at FirstOperation and NewTool. Added PlaneC to StrtPos block at NewTool. Moved OfstOn to beginning of CoolOn block at FirstOperation and NewTool. Changed WFOStuff PlaneC AbsOrInc Rapid to Rapid AbsOrInc WFOStuff PlaneC at SameTool StrtPos block. Added IF RetractToCP1 boolean at SameTool. This is to force output of ZCP1 or ZCP2 for Drilling. Changed RapidC ZCP3C to Rapid ZCP3 at Drilling. Moved 'G80' to Rapid ZCP3 at Drilling. Added literal 'M19', Spindle Orient, at OfstOff block at end of Prog. Added MasterOp/CallMasterOp PostScript Command support for Drilling. Routines have been added to call previously created subroutines. Added MasterOpF and CallMasterOpF at PSInit. Added PostScript Comments regarding MasterOp and CallMasterOp Commands. Added support of MasterOp and CallMasterOp Commands at Drilling. Added FORMAT for Recall# to output called sub. DWB}
{ Format: Haas M573.81.4 5/23/95 Fixed MasterOp to support Virtual Gibbs v2.20 specs TH}
{7/11/95 Updated: Haas M573.81.4 For: Gibbs & Associates/Tru-Cut Machine Company Versions: ncCad 4.33.01/ncCAM 4.33.01/ncPost 4.33.06/Catalyst v2.14.40/Compost 4.21.30/1.0a Changes made per Pete Jackson and Bryan Widholm of Tru-Cut Machine Company. Updated to Version 4.2 per Fanuc 6M M001.81.2g Format. Modified CkCRC sub for CRCOffC per version 4.2. CutterRadiusCompensation ExitLength will output G40 on LastFeat AND LineFeat at StdLine sub. Added logic to suppress output of CRCOnC on ZMove Feature. Added logic to suppress output of CRCOnC in OneFeat ToolPath. Moved ResetCRCNum at start of ToolPath to CkCRC sub. Added support of CRC during multiple pocket dog-bone operation. Added condition to output CRCOnC for XMove OR YMove only at CkCRC sub. Outputs G41/G42 on First LineFeat after Z Plunge. Modified condition to output CRCOffC for LastFeat AND AutoCycle at ToolPath RapidFeat. Assures that G40 is not output prior to LastFeat. Added CRCOffC to ZMoveOnly Feature at ToolPath RapidFeat. Outputs G40 at all Z Retract blocks. DWB}
{7/27/95, Updated Haas M573.81.5 to .85 format, JR}
{10/25/95 Initial: Haas M573.85 Created: Haas 2 M881.85 ForUser: Murtaugh / Allen Telecom Develop: ComPost 4.21.33, Catalyst68K v2.30.14 Comment: Modified to use internal subroutines instead of external subprograms. Changed SubCall from M98 to M97 Changed to standard tagging format for subs. Jim Radcliffe}
{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}
{08/10/98, Converted to Metric. CDH}
{Prog Numeric Format Definitions *******************************************}
DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN
DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN
RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqLabC AbsValue EOL END RETURN
FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
CkCRC: { 4.2 } IF XMove? OR YMove? { Approach Length Feature and Multiple Pockets } IF NOT ZMove? AND NOT LastFeat? CRCOnC IF NOT EmptyLine? ResetCRCNum END END END IF LastFeat? AND EmptyLine? { Exit Length Feature } CRCOffC END RETURN
StdLine: {enables CRC on first call, .70} IF Decelerate? IF RoomToDecel? DecelMove1 SeqLabC DoAbsOrInc CkCRC FeedC MoveXYZC FeedRateC CRCOffsetC EOL DecelMove2 END SeqLabC DoAbsOrInc CkCRC FeedC MoveXYZC DecelFeed CRCOffsetC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLabC DoAbsOrInc CkCRC FeedC MoveXYZC FeedRateC CRCOffsetC EOL END END RETURN
ToolPath: EACHFeat IF PointFeat? IF AutoCycle? SeqLabC MoveSXYC EOL SeqLabC SubCall CallLabB 'ł' Tag# EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqLabC DoDrillAbsOrInc MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? IF AutoCycle? SeqLabC DoAbsOrInc IF LastFeat? CRCOffC {.70} END RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLabC DoAbsOrInc IF ZMove? AND NOT XMove? AND NOT YMove? CRCOffC {.82} END RapidC MoveXYZC EOL END END ELSE IF LineFeat? IF AutoCycle? {.70} IF LastFeat? SeqLabC DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqLabC DoAbsOrInc FeedC MoveXYZC FeedRateC EOL ELSE StdLine {enables CRC on first call} END END ELSE StdLine END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqLabC FormatArc ArcFeedC EOL DecelMove2 END SeqLabC FormatArc DecelFeed EOL ELSE SeqLabC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN
WFOStuff: IF NewWFO? IF MultipleParts? EOL '*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL SeqLabC ELSE 'G' NewWFO# END ELSE IF NOT SameTool? IF NeedWFO1? 'G' NewWFO# END END END RETURN
AutoCycCutSub2: {part 2} ToolPath SeqLabC IF Repeats? AND FeedConnect? AND ZshiftOnly? AbsOrInc {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} ELSE IF FIFO? {.81} FeedC AbsOrInc ZCP2 FeedEntC ELSE RapidC AbsOrInc ZCP2 END END EOL SeqLabC EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
AutoCycPat: SetPass2 {position pattern} ToolPath {call after TagInc for correct sub calls} SetPass1 {reset} RETURN
Milling: IF AutoCycle? TagInc AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN
ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub TagInc EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqLabC Feed IncValue StrtPosC EOL SeqLabC AbsOrInc ELSE SeqLabC Feed END ELSE SeqLabC Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqLabC Rapid IncValue StrtPosC EOL IF FeedEntry? SeqLabC AbsOrInc ZCP2PlusInc EOL SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqLabC Rapid ZCP2PlusInc EOL SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqLabC SubCall CallLabB 'ł' Tag# EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 {.69, removed FinishSub1} IF FeedConnect? {there is no Z up in the sub, .69} IF FIFO? {.81} SeqLabC Feed ZCP2 FeedEnt EOL {.69} ELSE SeqLabC Rapid ZCP2 EOL {.69} END END {.69} SeqLabC EndSub EOL CloseSub {Element shift, not pattern} RETURN
ZonlyRep: EachCycle IF NOT FirstCycle? SeqLabC Connect StrtPos EOL {.71.2, added Connect} END IF FeedConnect? SeqLabC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqLabC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END SeqLabC SubCall CallLabB 'ł' Tag# EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SeqLabC EndSub EOL CloseSub RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN
SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN
{Start of executable Prog **************************************************}
{setup and initializations} InitProg TagInit ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('10000') IF Metric? SetMaxFeed('12700') ELSE SetMaxFeed('500') END SetFlagF('1') { Milling ZShiftOnly SepSubs } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL ProgID1 IF UseComments? AND ProgramNameComment? '(' ProgramName$ ')' END EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' MILLIMETERS )' EOL END IF PartsComment? '( PARTS PROGRAMMED ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale IF MultipleParts? AND AllToolsOnePart? OpenMP END SeqLab OpToolID ToolChng EOL DoOpComments DoPostScript SeqLabC Rapid AbsOrInc WFOStuff CRCOff 'G80' Plane EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLabC Rapid AbsOrInc WFOStuff StrtPos Speed SpinOn EOL SeqLabC CoolOn EOL SeqLabC OfstOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLabC StrtPos EOL END ELSE IF NewTool?
{Finish off last Operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqLabC CoolOff EOL SeqLabC IncValue OfstOff EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF ToolChangeAtHome? SeqLabC Rapid AbsOrInc Home SpinOff EOL ELSE SeqLabC SpinOff EOL END IF LAST ProgStop? SeqLabC 'M0' EOL ELSE SeqLabC ProgStop EOL END
{Start new Operation}
SeqLab OpToolID ToolChng EOL DoOpComments DoPostScript SeqLabC Rapid AbsOrInc WFOStuff CRCOff 'G80' Plane EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLabC Rapid AbsOrInc WFOStuff PlaneC StrtPos Speed SpinOn EOL SeqLabC CoolOn EOL SeqLabC OfstOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLabC StrtPos EOL END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqLabC CoolOff EOL SeqLabC IncValue OfstOff EOL SeqLabC SpinOff EOL SeqLabC 'M0' EOL
{Start new Operation}
GetStartOfSameTool SeqLabC Rapid AbsOrInc WFOStuff PlaneC StrtPos SpeedC SpinOn EOL SeqLabC CoolOn EOL SeqLabC OfstOn EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqLabC CoolOff EOL END IF NewToolOffset? SeqLabC IncValue OfstOff EOL
GetStartOfSameTool SeqLabC Rapid AbsOrInc WFOStuff PlaneC StrtPos SpeedC EOL IF Drilling? IF RetractToCP1? SeqLabC ZCP1 EOL ELSE SeqLabC ZCP2 EOL END END END IF NOT CoolOff? AND LAST CoolOff? SeqLabC CoolOn EOL END END END END END {common point for all operations} IF Milling? SeqLabC ZCP2C EOL IF Repeats? TagInc IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqLabC ZCP3C EOL ELSE IF FIFO? {.81} SeqLabC FeedC CRCOffC ZCP3C FeedEntC EOL ELSE SeqLabC RapidC CRCOffC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? TagInc StdSub SeqLabC Rapid AbsOrInc StrtPos EOL END SeqLabC DrillCP EOL GetCycle SeqLabC IF Tap? AND NOT CWSpindle? 'G74' ELSE Cycle END FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL IF CallMasterOp? SeqLabC SubCall CallLabB 'ł' CallMasterNum# EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterTag SeqLabC SubCall CallLabB 'ł' Tag# EOL StartSub ToolPath SeqLabC EndSub EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqLabC Rapid 'G80' ZCP3 EOL IF Repeats? FinishSubG92 END END END NextOp {loops back to EachOP until last Operation}
{End of program ************************************************************}
{finish last operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqLabC CoolOff EOL SeqLabC IncValue OfstOff 'M19' EOL { Spindle Orient } IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier} SeqLabC Rapid AbsOrInc FirstHome SpinOff EOL ELSE SeqLabC SpinOff EOL END IF ProgStop? SeqLabC 'M0' EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END SeqLabC EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH ' FileMeters# ' METERS )' EOL END Close END ReTag