{1/5/90 Modified: Fanuc 6M HS WF M249.61 For: Western Filter First tool in spindle format. Change from peset to WFO. Use G49Z0 for OfstOff. Add SpinOff to ZCP3 line at end of each tool. Move OfstOff to before CoolOff. Deleted literal G28Y0 between tools. Use G91G30X0Y0Z0 if ToolChangeAtHome is true. Added literal M60 to End Of prog. Updated to .69 format. Jim Radcliffe}
{2/14/90 Moved "DoPostScript" after tool change (before line with WFOStuff) Joe Cusimano}
{2/16/90, updated to .70 format, JR}
{7/24/90, Added InitProg globally to posts with this remark, DWB} {7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB}
{05/24/91 Modified: Fanuc 6M HS WF M249.71 For: Gibbs & Associates Updated to Version 4.0 per Fanuc 6M M001.80 Format. Kim Michelman}
{9/18/95, Updated Fanuc 6M HS WF M249.80 to .85 format per Fanuc 6M M001.85.01.03, JR}
{9/18/95 Initial: Fanuc 6M HS WF M249.85 Created: Fanuc 6M HS VA35 M854.85 ForUser: Murtaugh Represents / Micromanipulator Control: Fanuc 6M Machine: Hitachi Seiki VA35 Develop: ComPost 4.21.33, Virtual v.2.20 Comment: New processor per marked up readout and conversation with Steve Visnovits Changed output of OfstOff line from G49Z0 to G91G28Z0 Added OfstOff line to beginning of program. Added block delete to CoolOn. Changed G28X0Z0 at end of program to G91G28Y0 Modified tapping: Added M48/M49 for non-rigid operations. Changed Tap cycle from G84 to G85, same as bore cycle for non-rigid operations. Using G84 for Rigid Tap. Jim Radcliffe}
{1/26/96 Initial: Fanuc 6M HS VA35 M854.85 Created: Fanuc 6M HS VA35 M854.85.1 ForUser: Gibbs / Micromanipulator Develop: ComPost 4.21.33, Catalyst68K v2.30.27C Comment: Modified per marked up readout and conversation with Steve Visnovits. Added IncValue OfstOff to begin NewTool. Added PreTool and deleted OpToolID & UnTool. Moved CoolOff to before OfstOff. Deleted 'M60' from end of program. Jim Radcliffe}
{2/5/96 - Changed .85 version to .86, MPK}
{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}
{Prog Numeric Format Definitions *******************************************}
RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Program# ' )' EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN
FinishSub1: {part 1} SeqC CRCOffC IF NOT FeedConnect? IF AutoCycle? ZCP3C ELSE IF FIFO? {.81} FeedC ZCP3C FeedEntC ELSE RapidC ZCP3C END END END EOL RETURN
DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN
DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN
RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqC AbsValue EOL END RETURN
FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
ToolPath: ResetCRCNum EACHFeat IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqC SubCall CallLab EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC DoDrillAbsOrInc MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? IF LastFeat? SeqC DoAbsOrInc CRCOffC RapidC MoveXYZC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC DoAbsOrInc RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc CRCOnC RapidC MoveXYZC CRCOffsetC EOL END END END ELSE IF LineFeat? IF LastFeat? SeqC DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC DoAbsOrInc FeedC MoveXYZC FeedRateC EOL ELSE IF Decelerate? IF RoomToDecel? DecelMove1 SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL DecelMove2 END SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC DecelFeed CRCOffsetC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL END END END END ELSE IF ArcFeat? EACHQuadrant IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN
Rotate: IF FourthCW? FORMAT(FourthDegree#,2) SeqC 'A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqC 'A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqC 'B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqC 'B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN
WFOStuff: IF NewWFO? IF MultipleParts? '*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' ELSE 'G' NewWFO# END ELSE IF NeedWFO1? 'G' NewWFO# END END RETURN
AutoCycCutSub2: {part 2} ToolPath SeqC AbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} ELSE IF FIFO? {.81} FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END EOL SeqC EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN
Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN
ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Feed IncValue StrtPosC EOL SeqC AbsOrInc ELSE SeqC Feed END ELSE SeqC Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Rapid IncValue StrtPosC EOL IF FeedEntry? SeqC AbsOrInc ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqC Rapid ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqC SubCall CallLab EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 {.69, removed FinishSub1} IF FeedConnect? {there is no Z up in the sub, .69} IF FIFO? {.81} SeqC Feed ZCP2 FeedEnt EOL {.69} ELSE SeqC Rapid ZCP2 EOL {.69} END END {.69} SeqC EndSub EOL CloseSub {Element shift, not pattern} RETURN
ZonlyRep: EachCycle IF NOT FirstCycle? SeqC Connect StrtPos EOL {.71.2, added Connect} END IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END SeqC SubCall CallLab EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SeqC EndSub EOL CloseSub RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN
SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN
{Start of executable Prog **************************************************}
{setup and initializations} InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('10000') SetMaxFeed('500') SetFlagF('1') { Milling ZShiftOnly SepSubs } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL ProgID1 EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramNameComment? '( PROGRAM: ' ProgramName$ ' )' EOL END IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL IN SPINDLE )' EOL END END OpenSub RestoreScale IF MultipleParts? AND AllToolsOnePart? OpenMP END Seq IncValue OfstOff EOL SeqC Plane 'G80' CRCOff EOL DoPostScript SeqC AbsOrInc WFOStuff Rotate EOL DoOpComments IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END SeqC Speed SpinOn EOL CheckPass SeqC AbsOrInc Rapid StrtPos PreTool EOL SeqC OfstOn EOL SeqC '/' CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC StrtPos EOL END ELSE IF NewTool?
{Finish off last Operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? EOL CloseMP SeqC END SpinOff EOL SeqC CoolOff EOL SeqC IncValue OfstOff EOL DoEndOpPS IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END IF ToolChangeAtHome? SeqC IncValue 'G30X0Y0Z0M19' EOL ELSE SeqC 'M19' EOL END IF LAST ProgStop? SeqC 'M0' EOL ELSE SeqC ProgStop EOL END SeqC ToolChng EOL
{Start new Operation}
Seq IncValue OfstOff EOL SeqC Plane 'G80' CRCOff EOL DoPostScript SeqC AbsOrInc WFOStuff Rotate EOL DoOpComments IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END SeqC Speed SpinOn EOL CheckPass SeqC AbsOrInc Rapid StrtPos PreTool EOL SeqC OfstOn EOL SeqC '/' CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC StrtPos EOL END ELSE IF SameTool?
{Finish off last Operation}
IF LAST ProgStop? SpinOff END EOL IF LAST ProgStop? OR CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF LAST ProgStop? OR NewToolOffset? SeqC IncValue OfstOff EOL END DoEndOpPS IF LAST ProgStop? SeqC 'M0' EOL END
{Start new Operation}
DoPostScript SeqC AbsOrInc WFOStuff Rotate EOL DoOpComments IF LAST ProgStop? SeqC Speed SpinOn EOL END CheckPass SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL IF LAST ProgStop? OR NewToolOffset? SeqC OfstOn EOL END IF LAST ProgStop? OR NOT CoolOff? AND LAST CoolOff? SeqC '/' CoolOn EOL END END END END {common point for all operations} IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqC ZCP3C ELSE IF FIFO? {.81} SeqC FeedC CRCOffC ZCP3C FeedEntC ELSE SeqC RapidC CRCOffC ZCP3C END END ELSE IF Drilling? IF Repeats? NewProg StdSub SeqC AbsOrInc Rapid StrtPos EOL END SeqC DrillCP EOL GetCycle IF Tap? AND NOT OptCyc1? SeqC 'M49' EOL SeqC 'G85' ELSE SeqC Cycle END FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL IF CallMasterOp? SeqC SubCall CallLabB CallMasterNum# EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg SeqC SubCall CallLab EOL StartSub ToolPath SeqC EndSub EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ IF Tap? AND NOT OptCyc1? SeqC 'M48' EOL END SeqC Rapid 'G80' ZCP3 IF Repeats? EOL FinishSubG92 SeqC Rapid ZCP3 END END END NextOp {loops back to EachOP until last Operation}
{End of program ************************************************************}
{finish last operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? EOL CloseMP SeqC END SpinOff EOL SeqC CoolOff EOL SeqC IncValue OfstOff EOL DoEndOpPS IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END IF ToolChangeAtHome? SeqC IncValue 'G30X0Y0Z0M19' EOL ELSE SeqC 'M19' EOL END IF ProgStop? SeqC 'M0' EOL ELSE SeqC ProgStop EOL END IF NOT FirstTool? SeqC ToolChng EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END SeqC 'G91G28Y0' EOL SeqC EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END