{5/24/93 created initial NoSubs Processor to .81 format FIFO stuff not supported variables: 1 = tools 1st op; 2 = tools last op; 3 = ncCAMs last op Jim Radcliffe}
{9/8/94 Copied & modified: Fanuc 6M NoSubs M001.81.2 For: Precision Performance Products Control: GE 1050 MCL Machine: Monarch VMC 75 Leading zeros. Speed codes. NegateZ. Manual PeckChipBreak & RetractToCP1 cycles. M06 couses full retract. Jim Radcliffe}
{2/9/96, Updated .81 number to .84, no changes necessary, MPK}
{3/22/96, Tested ZOnlyRepAutCycle, Incremented number to .87, MPK}
{5/24/96 Initial: GE 1050 MCL Monarch M687.87 Created: GE 1050MC Monarch VMC Mxxx.89 ForUser: DEN-TAL-EZ, Inc. Control: GE 1050MC Machine: Monarch VMC-75 Develop: ComPost 4.21.37, Catalyst68K v3.04.04C Comment: New Processor per manual. SetMaxRPM('3500'), SetMaxFeed('400') Changed formats to use decimal point. Dwell and Peck labels use K. Added G75 for full circle programming mode. Unconditional axis moves in FormatArc. Added helical interpolation. Modified cutter radius compensation ( this is a weird comp ). One G code per line. Updated per Fanuc 6M NoSubs M877.89 Jim Radcliffe}
{1/2/98, Created Metric post. CDH}
{Prog Numeric Format Definitions *******************************************}
RestoreScale: IF NOT Metric? {CAM file is in English, tools and tool path} SetScale('25.4') { change to Metric, this is an Metric post} END RETURN
DoSubComment: IF UseComments? AND SubComment? '( CYCLE START )' EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') IF MultipleParts? AND SubComment? '( PART ' Tag# ' )' EOL END IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN
PSInit: {reset flags} NewWFOF RotateF RETURN
PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqC 'A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqC 'A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqC 'B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqC 'B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN
ArcCenter: IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
FormatArc: IF ArcCW? CWArcC ELSE CCWArcC END IF XYPlane? IF ZMove? MoveX MoveY ArcCenter MoveZ 'K' HelixPitch# ELSE MoveX MoveY ArcCenter END ELSE IF XZPlane? IF YMove? MoveX MoveZ ArcCenter MoveY 'J' HelixPitch# ELSE MoveX MoveZ ArcCenter END ELSE IF XMove? MoveY MoveZ ArcCenter MoveX 'I' HelixPitch# ELSE MoveY MoveZ ArcCenter END END END RETURN
StdRapid: IF XMove? OR YMove? OR ZMove? SeqC RapidC MoveXYZC EOL END RETURN
StdLine: {enables CRC on first call, .70} IF Decelerate? IF RoomToDecel? DecelMove1 SeqC FeedC MoveXYZC FeedRateC CRCOffsetC EOL DecelMove2 END SeqC FeedC MoveXYZC DecelFeed CRCOffsetC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC FeedC MoveXYZC FeedRateC CRCOffsetC EOL END END RETURN
StdArc: EACHQuadrant IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant RETURN
SignBlock: IF GreaterThan? SPMoveAngle# Num#('270') 'XY-' ELSE IF GreaterThan? SPMoveAngle# Num#('180') 'X-Y-' ELSE IF GreaterThan? SPMoveAngle# Num#('90') 'X-Y' ELSE 'XY' END END END RETURN
CompBlock: IF GreaterThan? SPMoveAngle# Num#('270') 'I' SIN# SUB# SPMoveAngle# Num#('270') 'J' COS# SUB# SPMoveAngle# Num#('270') ELSE IF GreaterThan? SPMoveAngle# Num#('180') 'I' COS# SUB# SPMoveAngle# Num#('180') 'J' SIN# SUB# SPMoveAngle# Num#('180') ELSE IF GreaterThan? SPMoveAngle# Num#('90') 'I' SIN# SUB# SPMoveAngle# Num#('90') 'J' COS# SUB# SPMoveAngle# Num#('90') ELSE 'I' COS# SPMoveAngle# 'J' SIN# SPMoveAngle# END END END RETURN
DoCRCOnC: IF CutterRadiusCompensation? IF NOT Flag?('2') SeqC IncValue EOL SeqC Feed SignBlock EOL SeqC CRCOn CompBlock CRCOfst EOL SeqC AbsOrInc EOL SetFlag('2') END END RETURN
DoCRCOffC: IF LastFeat? IF Flag?('2') SeqC CRCOff EOL SetFlagF('2') END END RETURN
ToolPath2: {for AutoCycle element moves} EACHFeat DoCRCOnC IF RapidFeat? StdRapid ELSE IF LineFeat? StdLine ELSE IF ArcFeat? StdArc END END END DoCRCOffC NEXTFeat RETURN
EntryMove: IF FeedEntry? SeqC FeedC ZInC FeedEntC EOL ELSE SeqC RapidC ZInC EOL END RETURN
CutAutoCycle: SaveSubStatus {save tool position} SetPass1 {element cut moves} SetSRXYtoSP SeqC IncValue EOL IF Repeats? AND ZshiftOnly? EachRep IF NOT FirstCycle? IF SPXMove? OR SPYMove? IF FeedConnect? SeqC FeedC StrtPosC EOL ELSE SeqC RapidC StrtPosC EOL END END END EntryMove ToolPath2 IF NOT FeedConnect? SeqC ExitType PRIME ZCP2 ExitFeed EOL END NextRep ELSE EntryMove ToolPath2 END SeqC AbsOrInc EOL SeqC ExitType ZCP2 ExitFeed EOL SetSRSubXY {restore tool position} SetSRSubMove ReSetPass2 {restore for positioning moves} RETURN
DoPeck: IF GreaterThan? SUB# Recall# Num#('1') Peck# SPZ# {IF OldZ - Peck# > Depth} Save# Num#('1') SUB# Recall# Num#('1') Peck# {Save#1 = OldZ - Peck# = NewZ} SeqC Feed 'Z' TrackZ# Recall# Num#('1') FeedEntC EOL {move to NewZ} IF PeckFullRetract? SeqC Rapid ZCP2 EOL {move to CP2} END SeqC RapidC 'Z' TrackZ# ADD# Recall# Num#('1') Retract# EOL {move to RetractZ} END RETURN
DrillCycle: GetCycle IF FIFO? AND Dwell? 'G89' ELSE Cycle END RLevel ZDepth Dwell Peck FeedEnt ToolOfst RETURN
ToolPath: EACHFeat IF PointFeat? IF AutoCycle? IF NOT FirstFeat? SeqC IF FIFO? Rapid END MoveSXYC EOL END CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} CutAutoCycle ELSE { Drilling } IF PeckChipBreaker? SeqC RapidC MoveSXYC EOL SeqC ZCP2C EOL Save# Num#('1') ClearancePlane2# DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck SeqC Feed 'Z' TrackZ# SPZ# FeedEntC EOL {move to Depth} IF RetractToCP1? SeqC Rapid ZCP1 EOL {move to CP1} ELSE SeqC Rapid ZCP2 EOL {move to CP2} END ELSE IF NOT FirstFeat? IF RetractToCP1? SeqC DrillOff ZCP1 EOL SeqC MoveSXYC EOL SeqC DrillCycle EOL ELSE SeqC MoveSXYZC EOL {.80.01} END END END END ELSE DoCRCOnC IF RapidFeat? StdRapid ELSE IF LineFeat? StdLine ELSE IF ArcFeat? StdArc END END END DoCRCOffC END NEXTFeat RETURN
WFOStuff: IF MultipleParts? AND WorkFixtureOffsets? SetWFO ELSE IF NewWFO? 'G' NewWFO# END END RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
GetStartOfSameTool: DoOpComments DoPostScript CheckPass Plane { no output } RETURN
DoOp: IF FirstOperation? IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? IF FullUp? SeqC CoolOff EOL SeqC Rapid OfstOff EOL END DoOpComments ELSE Plane { no output } Seq AbsOrInc SpinOn EOL SeqC Table(1,SpeedRPM#,1) OpToolID ToolChng EOL DoOpComments DoPostScript END CheckPass IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart? SeqC Rapid StrtPos WFOStuff EOL ELSE SeqC Rapid StrtPos WFOStuff EOL IF Drilling? AND NOT PeckChipBreaker? SeqC DrillCycle CoolOn EOL ELSE { Milling or PeckChipBreaker } SeqC DoOfstOn CoolOn EOL END END ELSE IF NewTool? IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? {only need to set up for tool change on 1st part} ELSE SeqC CoolOff EOL SeqC Rapid OfstOff EOL DoEndOpPS IF ToolChangeAtHome? SeqC Rapid Home EOL END IF LAST ProgStop? SeqC 'M00' EOL ELSE SeqC ProgStop EOL END END
{Start new Operation}
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? IF FullUp? SeqC CoolOff EOL SeqC Rapid OfstOff EOL END DoOpComments ELSE Plane { no output } Seq AbsOrInc SpinOn EOL SeqC Table(1,SpeedRPM#,1) OpToolID ToolChng EOL DoOpComments DoPostScript END CheckPass IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart? SeqC Rapid StrtPos WFOStuff EOL ELSE SeqC Rapid StrtPos WFOStuff EOL IF Drilling? AND NOT PeckChipBreaker? SeqC DrillCycle CoolOn EOL ELSE { Milling or PeckChipBreaker } SeqC DoOfstOn CoolOn EOL END END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqC CoolOff EOL SeqC Rapid OfstOff EOL SeqC 'M00' EOL
{Start new Operation}
GetStartOfSameTool SeqC AbsOrInc SpinOn EOL IF NotEqual? SpeedRPM# LAST SpeedRPM# SeqC Table(1,SpeedRPM#,1) EOL END SeqC Rapid StrtPos WFOStuff EOL IF Drilling? AND NOT PeckChipBreaker? SeqC DrillCycle CoolOn EOL ELSE { Milling or PeckChipBreaker } SeqC DoOfstOn CoolOn EOL END ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF NewToolOffset? SeqC Rapid DrillOff OfstOff EOL
{Start new Operation}
GetStartOfSameTool IF NotEqual? SpeedRPM# LAST SpeedRPM# SeqC Table(1,SpeedRPM#,1) EOL END SeqC Rapid StrtPos WFOStuff EOL IF Drilling? AND NOT PeckChipBreaker? SeqC DrillCycle EOL ELSE { Milling or PeckChipBreaker } SeqC DoOfstOn EOL END ELSE
{Start new Operation}
GetStartOfSameTool IF NotEqual? SpeedRPM# LAST SpeedRPM# SeqC Table(1,SpeedRPM#,1) EOL END SeqC Rapid StrtPos WFOStuff EOL END IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END END END END
{ Common Point for All Operations }
ResetCRCNum {call here to reset for each new operation only, call in tool path to reset for each repeat in an operation} RapidF# {forces the output of a conditional feedrate for each operation}
IF Milling? SeqC ZCP2C EOL IF Repeats? IF ZshiftOnly? AND AutoCycle? {done in CutAutoCycle called from ToolPath} ELSE EACHRep DoSubComment IF NOT FirstCycle? SeqC Connect StrtPos EOL IF NOT FeedConnect? SeqC ZCP2C EOL END END END END IF NOT AutoCycle? EntryMove END ToolPath IF Repeats? IF ZshiftOnly? AND AutoCycle? {done in CutAutoCycle called from ToolPath} ELSE SeqC IF NOT FeedConnect? ExitType PRIME ZCP3C END ExitFeed EOL NEXTRep END END IF AutoCycle? SeqC ZCP3C EOL ELSE SeqC ExitType ZCP3C ExitFeed EOL END ELSE IF Drilling? IF Repeats? EACHRep DoSubComment IF NOT FirstCycle? SeqC StrtPos EOL IF NOT PeckChipBreaker? SeqC DrillCycle EOL END END END IF PeckChipBreaker? ToolPath ELSE TrackZNO# SPZ# {.81} ToolPath IF RetractToCP1? {.81} TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END SeqC DrillOff ZCP3 EOL END IF Repeats? NEXTRep END SeqC RapidC ZCP3C EOL END END RETURN
FinishLastOp: SeqC CoolOff EOL SeqC Rapid OfstOff EOL DoEndOpPS IF FIRST ToolChangeAtHome? SeqC Rapid FirstHome EOL END IF MultipleParts? AND AllToolsOnePart? AND NOT LastPart? {no tool change after doing last part} IF ProgStop? SeqC 'M00' EOL ELSE SeqC ProgStop EOL END ELSE EOP EOL END RETURN
DoToolsOps: EachOp IF GTEqual? Operation# Recall# Num#('1') AND LTEqual? Operation# Recall# Num#('2') {Tools1stOp ˛ op ˛ ToolsLastOp} DoOp END NextOp RETURN
NextTools1stOp: SetNextToolOp Operation# RETURN
GetToolsOps: EachOp IF Equal? Operation# Recall# Num#('1') {if op = Tools1stOp} IF GreaterThan? NextTools1stOp Recall# Num#('1') {if NextTools1stOp is greater Tools1stOp} Save# Num#('2') SUB# NextTools1stOp Num#('1') {ToolsLastOp becomes NextTools1stOp less 1} ELSE {else} Save# Num#('2') Recall# Num#('3') {ToolsLastOp becomes ncCAMsLastOp} END END NextOp RETURN
DoTool: IF NOT Flag?('1') GetToolsOps IF WorkFixtureOffsets? NewWFO EachWFO TagInc DoToolsOps IncWFO NextWFO ELSE EachPart TagInc DoToolsOps NextPart END IF LessThan? Recall# Num#('2') Recall# Num#('3') {if ToolsLastOp < ncCAMsLastOp} Save# Num#('1') ADD# Recall# Num#('2') Num#('1') {Tools1stOp becomes NextTools1stOp} ELSE {else} SetFlag('1') {set DoneFlag} END TagInit END RETURN
{Start of executable Prog **************************************************}
{setup and initializations} InitProg TagInit SetFlagF('1') {done flag} SetFlagF('2') {CRCOn flag} ReverseXZArcs ReverseYZArcs InitWFONum SetFlood SetMaxRPM('3500') SetMaxFeed('400') IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(1), NWFO(1) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL ProgID1 EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramNameComment? '( PROGRAM: ' ProgramName$ ' )' EOL END IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' MILLIMETERS )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale END NextOp IF MultipleParts? IF AllToolsOnePart? IF WorkFixtureOffsets? NewWFO EachWFO TagInc EachOp DoOp NextOp FinishLastOp IncWFO NextWFO ELSE EachPart TagInc EachOp DoOp NextOp FinishLastOp NextPart END ELSE IF OneToolAllParts? EachOp IF FirstOperation? Save# Num#('1') Operation# {ncCAMs1stOp becomes Tools1stOp} END IF LastOp? Save# Num#('3') Operation# {save ncCAMsLastOp} END NextOp DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool FinishLastOp END END ELSE EachOp DoOp NextOp FinishLastOp END EOR EOL CloseSub Post2 IF UseComments? SetScale('1') IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END END Close