{7/5/90, Updated: Yasnac MX1 MS M033.55 to .72.1 format, JR}
{7/6/90 Copied & modified: Yasnac MX1 MS M033.72.1 For: GMI Added G44 for OfstOn Jim Radcliffe}
{7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB} {8/31/95, Updated Yasnac MX3 MS [G44] M323.72 to .85 version per Fanuc 6M M001.85.01.03, JR}
{1/17/96, Updated .85 to .86 version, MPK}
{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}
{Prog Numeric Format Definitions ****}
{12/10/96, Initial: Yasnac MX3 MS [G44] M323.89 Created: Yasnac MX3 [CR] Mxxx.14 For: Crane Resistoflex Updated to .14 format, Eliminated sequencing, Added blank lines before tool changes Used custom N# before new tools, starts with N100, increments by 100 per tool, Changed subs to start with N# that is the program# with a '01' at the end and end with program# with '02' at end Changed sub handling to use G25 call with line numbers of the beginning and ending of the sub using the custom N#s above mentioned, replaced OffstOff lines with Rapid 'G53Z0.', eliminated ToolChangeAtHome stuff from NewTool, moved Speed and SpinOn to same line as StrtPos in FirstOp and NewTool, Moved OffstOn and CoolOn to same line in FirstOp and NewTool, Added SetWFOYasnac sub to replace SetWFO command in OpenMP in order to accomodate Yasnac Work fixture offsets, Added a literal 'M1' between each part sub call in OpenMP, Moved FirstOp2 and NewToolOp5 into MP sub in MP1ToollAllPXcp sub, eliminated output of WFO1 after MP WFO sub calls, Home move at program was changed to 'G53' Home, if not ToolChangeATHome? it outputs 'G53X-15.Y0.', eliminated al SpinOff calls, Added Tool change to FirstOp, moved pretool to same line as OffstOn and CoolOn in FirstOp and NewTool, Moved Tool comment out of DoOpComment to same line as Tool change in FirstOp and NewTool, Moidifed EquallySpaced output to make a separate call for each part, MPK}
RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
WFONum: 'G' NewWFO# RETURN
WFOStuff: IF NewWFO? IF MultipleParts? AND WorkFixtureOffsets? EOL '*** WARNING *** DO NOT USE NEWWFO() WITH MULTIPLE PARTS AND WORK FIXTURE OFFSETS' EOL ELSE WFONum END ELSE IF Flag?('2') IF NOT SameTool? IF MultipleParts? IF WorkFixtureOffsets? {WFO1} ELSE WFONum END ELSE WFONum END END END END SetFlagF('2') RETURN
SetWFOYasnac: IF LessThan? PartNum# Num#('10') 'G54J' PartNum# ELSE IF LessThan? PartNum# Num#('19') 'G55J' SUB# PartNum# Num#('9') ELSE IF LessThan? PartNum# Num#('28') 'G56J' SUB# PartNum# Num#('18') ELSE IF LessThan? PartNum# Num#('37') 'G57J' SUB# PartNum# Num#('27') ELSE IF LessThan? PartNum# Num#('46') 'G58J' SUB# PartNum# Num#('36') ELSE 'G59J' SUB# PartNum# Num#('45') END END END END END RETURN
DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Program# ' )' EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END RestoreScale END RETURN
PSStuff: IF FourthCW? FORMAT(FourthDegree#,2) 'A' FourthDegree# EOL FourthCWF END IF FourthCCW? FORMAT(FourthDegree#,3) 'A' FourthDegree# EOL FourthCCWF END IF FifthCW? FORMAT(FifthDegree#,2) 'B' FifthDegree# EOL FifthCWF END IF FifthCCW? FORMAT(FifthDegree#,3) 'B' FifthDegree# EOL FifthCCWF END RETURN
OpenMP: NewProg IF WorkFixtureOffsets? NewWFO EachWFO SetWFOYasnac 'G25P' Program# '01Q' Program# '02' EOL IF NOT LastPart? 'M1' EOL END IncWFO NextWFO ELSE EachPart 'G25P' Program# '01Q' Program# '02' EOL 'M1' EOL NextPart IF ExitClearancePlane? SetFlag('2') { WFOStuff } END END StartSub Save# Num#('2') Program# {Save program number in case it is incremented by repeats or MasterOp} RETURN
DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN
DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN
RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? AbsValue EOL END RETURN
FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
ckCRC: IF LastFeat? CRCOffC ELSE IF NOT ZMove? CRCOnC END END RETURN
ckCRCNum: IF NOT LastFeat? AND Equal? SPZ# EPZ# CRCOffsetC END RETURN
ToolPath: ResetCRCNum EACHFeat IF PointFeat? IF AutoCycle? MoveSXYC EOL 'G25P' Program# '01Q' Program# '02' EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE DoDrillAbsOrInc MoveSXYZC EOL END ELSE IF RapidFeat? IF XMove? OR YMove? OR ZMove? DoAbsOrInc ckCRC RapidC MoveXYZC ckCRCNum EOL END ELSE IF LineFeat? IF XMove? OR YMove? OR ZMove? IF Decelerate? IF RoomToDecel? DecelMove1 DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL DecelMove2 END DoAbsOrInc ckCRC FeedC MoveXYZC DecelFeed ckCRCNum EOL ELSE DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL END END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 FormatArc ArcFeedC EOL DecelMove2 END FormatArc DecelFeed EOL ELSE FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN
AutoCycCutSub2: {part 2} ToolPath AbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? ELSE IF FIFO? FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END EOL 'N' Program# '02' EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN
Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN
ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? Feed IF NOT FirstCycle? IF SPXMove? OR SPYMove? IncValue StrtPosC EOL AbsOrInc END END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? Rapid IF SPXMove? OR SPYMove? IncValue StrtPosC EOL AbsOrInc END IF FeedEntry? ZCP2PlusInc EOL END END IF FeedEntry? Feed ZInPlusInc FeedEnt EOL ELSE IF FirstCycle? Rapid END RapidC ZInPlusInc EOL END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END 'G25P' Program# '01Q' Program# '02' EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 IF FeedConnect? {there is no Z up in the sub} IF FIFO? Feed ZCP2 FeedEnt EOL ELSE Rapid ZCP2 EOL END END 'N' Program# '02' EOL CloseSub {Element shift, not pattern} RETURN
ZonlyRep: EachCycle IF NOT FirstCycle? Connect StrtPos EOL END IF FeedConnect? FeedC ZInPlusInc FeedEnt EOL ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? RapidC ZCP2PlusIncC EOL END Feed ZInPlusInc FeedEnt EOL ELSE RapidC ZInPlusInc EOL END END 'G25P' Program# '01Q' Program# '02' EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 'N' Program# '02' EOL CloseSub RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN
SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN
OpGuts: IF Milling? ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? ZCP3C EOL ELSE IF FIFO? {.81} FeedC CRCOffC ZCP3C FeedEntC EOL ELSE RapidC CRCOffC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? NewProg StdSub AbsOrInc Rapid StrtPos EOL END DrillCP EOL GetCycle Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL IF CallMasterOp? 'G25P' CallMasterNum# '01Q' CallMasterNum# '02' EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg 'G25P' Program# '01Q' Program# '02' EOL StartSub ToolPath 'N' Program# '02' EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ DrillOff EOL RapidC ZCP3C EOL IF Repeats? FinishSubG92 END RapidC ZCP3C EOL END END RETURN
ProgStart: InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('10000') IF Metric? SetMaxFeed('12700') ELSE SetMaxFeed('500') END SetFlagF('1') { Milling ZShiftOnly SepSubs } SetFlagF('2') { WFOStuff } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END RETURN
InitOp: EOR EOL ProgID1 IF UseComments? AND ProgramNameComment? '( ' ProgramName$ ' )' EOL ELSE EOL END IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL IN SPINDLE )' EOL END END SetProgNum('0') OpenSub RestoreScale RETURN
SameToolOp1: IF LAST ProgStop? OR CoolOff? AND LAST NOT CoolOff? CoolOff EOL END IF LAST ProgStop? OR NewToolOffset? Rapid 'G53Z0.' EOL END DoEndOpPS IF LAST ProgStop? SpinOff EOL 'M0' EOL END RETURN
SameToolOp2: {Start new Operation} DoOpComments DoPostScript CheckPass RETURN
SameToolOp3: {Start new Operation} PlaneC AbsOrInc Rapid StrtPos SpeedC IF LAST ProgStop? SpinOn END EOL IF LAST ProgStop? OR NewToolOffset? OfstOn EOL END IF LAST ProgStop? OR NOT CoolOff? AND LAST CoolOff? CoolOn EOL END RETURN
End1: CoolOff EOL Rapid 'G53Z0.' EOL RETURN
End2: DoEndOpPS IF ToolChangeAtHome? {.71.2 added FIRST modifier} 'G53' Home EOL ELSE 'G53X-15.Y0.' EOL END RETURN
End3: EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END RETURN
MPallTools1P: {Multiple Parts, All Tools 1 Part} EachOp {Start of post processing} IF EquallySpacedOffsets? SetFlag('2') END IF FirstOperation? InitOp OpenMP FirstOp1 FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 NewToolOp2 {to tool change, CS problem} NewToolOp3 NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} End2 CloseMP End3 RETURN
MP1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up} EachOp {Start of post processing} IF EquallySpacedOffsets? SetFlag('2') END IF FirstOperation? InitOp FirstOp1 OpenMP FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 CloseMP NewToolOp2 {to tool change, CS problem} NewToolOp3 OpenMP NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} CloseMP End2 End3 RETURN
MP1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane} EachOp {Start of post processing} SetFlag('2') IF FirstOperation? InitOp FirstOp1 OpenMP FirstOp2 FirstOp3 ELSE IF NewTool? CloseMP NewToolOp1 NewToolOp2 {to tool change, CS problem} NewToolOp3 OpenMP NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} CloseMP {End of program} End1 End2 End3 RETURN
NoMPs: {no multiple parts} EachOp {Start of post processing} SetFlag('2') { WFOStuff } IF FirstOperation? InitOp FirstOp1 FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 NewToolOp2 NewToolOp3 NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} End2 End3 RETURN
{Start of executable Prog, Top Level ****}
ProgStart {setup and initializations}
IF MultipleParts? IF AllToolsOnePart? MPallTools1P ELSE {implied OneToolAllParts?} IF FullUp? MP1ToollAllPfu ELSE {implied ExitClearancePlane?} MP1ToollAllPXcp END END ELSE NoMPs END