Fanuc 6M NoSubs D877 15 3


{5/24/93
created initial NoSubs Processor to .81 format
FIFO stuff not supported
variables: 1 = tools 1st op; 2 = tools last op; 3 = ncCAMs last op
Jim Radcliffe}

{7/29/93, v.81.1, added FIFO handling, JR}
{8/3/93, v.81.2, SameTool WFO, RapidF#, additional FIFO handling, JR}
{9/12/95, v.81.3, FIFO? queries changed to ExitType & ExitFeed calls, WFO MultipleParts, JR}
{5/8/96, v.89, Return to the StrtPos before next iteration of CutAutoCycle Repeats ZshiftOnly, JR}
{6/4/96, v.89.1, minor corrections SeqC, CRCOff & SameTool, JR}

{3/14/97
Initial: Fanuc 6M NoSubs M877.89.1
Created: Fanuc 6M NoSubs D877.15
Develop: ComPost2 68K 1.0b11, Virtual Gibbs 3.31 PPC
Comment: Created Advanced Mill version of this popular NoSubs processor!
Maintained the .89 prog format to simplify creating.
Do not know if we can use the .15 prog format with NoSubs output!
Cannot use Toggling WFO Multiple Parts!
Jim Radcliffe}

{4/25/97
Initial: Fanuc 6M NoSubs D877.15
Created: Fanuc 6M NoSubs D877.15.1
Develop: ComPost2 68K 1.0b11. CatalystPPC v3.33C
Comment: Added format for Tag#. Deleted CallMasterNum# format.
Jim Radcliffe}

{1/21/98
Initial: Fanuc 6M NoSubs D877.15.1
Created: Fanuc 6M NoSubs D877.15.2
Develop: ComPost2 1.1b3, Virtual 4.21.21
Comment: Updated per Fanuc 6M NoSubs M877.89.4
Rewrote AutoCycle positioning in ToolPath to overcome bug with FirstFeat?
Conditional absolute and incremental commands.
Jim Radcliffe}

{6/5/98
Initial: Fanuc 6M NoSubs D877.15.2
Created: Fanuc 6M NoSubs D877.15.3
Develop: ComPost2 1.1b3, Virtual Gibbs 4.24
Comment: Added CRCOffC to CutAutoCycle.
Jim Radcliffe}

{Prog Numeric Format Definitions ****}

#1 = '#.00'
#2 = '#####.###;0.'
#3 = '*#####.###;0.'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '####^##0'
#7 = '#;'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(CSOffsetA#,3)
FORMAT(CSOffsetB#,3)
FORMAT(ToolDiameter#,4)
FORMAT(TrackZNO#,4)
FORMAT(ADD#,5)
FORMAT(CS#,5)
FORMAT(Tag#,5)
FORMAT(Program#,5)
FORMAT(Operation#,5)
FORMAT(Tool#,5)
FORMAT(NewWFO#,5)
FORMAT(Parts#,5)
FORMAT(Dwell#,6)
FORMAT(RapidF#,7)

{Prog Subroutines ****}

RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

WFO:
'G' ADD# PartNum# Num#('53')
RETURN

WFONum:
'G' NewWFO#
RETURN

WFOStuff:
IF MultipleParts? AND WorkFixtureOffsets?
WFO
ELSE
IF NewWFO?
WFONum
ELSE
IF NOT SameTool?
IF NeedWFO1?
WFONum
END
END
END
END
RETURN

DoSubComment:
IF UseComments? AND SubComment?
'( CYCLE START )' EOL
END
RETURN

DoCSComment:
IF AAxisAvail? OR BAxisAvail?
'( CS#' CS# ' - ' CSComment$ ' )' EOL
END
RETURN

CSComments:
IF FirstOperation? OR NewTool? OR ChangeCS?
DoCSComment
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF MultipleParts? AND SubComment?
'( PART ' Tag# ' )' EOL
END
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
CSComments
RETURN

CSAngleA:
IF AAxisAvail?
'A' CSOffsetA#
END
RETURN

CSAngleAC:
IF AChange?
CSAngleA
END
RETURN

CSAngleB:
IF BAxisAvail?
'B' CSOffsetB#
END
RETURN

CSAngleBC:
IF BChange?
CSAngleB
END
RETURN

AbsValueC:
IF NOT AbsValue?
AbsValue
END
RETURN

IncValueC:
IF AbsValue?
IncValue
END
RETURN

AbsOrIncC:
IF AbsoluteMoves?
AbsValueC
ELSE
IncValueC
END
RETURN

PSInit:
NewWFOF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
RETURN

PSStuff:
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqC 'A' FourthDegree# EOL
FourthCWF
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqC 'A' FourthDegree# EOL
FourthCCWF
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC 'B' FifthDegree# EOL
FifthCWF
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC 'B' FifthDegree# EOL
FifthCCWF
END
RETURN

DoPostScript:
PSInit
EachPS
SeqC PostScript EOL
PSStuff
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL
PSStuff
NextPS
RETURN

ExitType:
IF FIFO?
FeedC
ELSE
RapidC
END
RETURN

ExitFeed:
IF FIFO?
FeedEntC
END
RETURN

FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN

ckCRC:
IF LastFeat?
CRCOffC
ELSE
IF NOT ZMove?
CRCOnC
END
END
RETURN

ckCRCNum:
IF NOT LastFeat? AND Equal? SPZ# EPZ#
CRCOffsetC
END
RETURN

StdRapid:
IF XMove? OR YMove? OR ZMove?
SeqC ckCRC RapidC MoveXYZC ckCRCNum EOL
END
RETURN

StdLine: {enables CRC on first call, .70}
IF XMove? OR YMove? OR ZMove?
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL
DecelMove2
END
SeqC ckCRC FeedC MoveXYZC DecelFeed ckCRCNum EOL
ELSE
SeqC ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL
END
END
RETURN

StdArc:
EACHQuadrant
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatArc ArcFeedC EOL
DecelMove2
END
SeqC FormatArc DecelFeed EOL
ELSE
SeqC FormatArc ArcFeedC EOL
END
NEXTQuadrant
RETURN

ToolPath2: {for AutoCycle element moves}
EACHFeat
IF RapidFeat?
StdRapid
ELSE
IF LineFeat?
StdLine
ELSE
IF ArcFeat?
StdArc
END
END
END
NEXTFeat
RETURN

EntryMove:
IF FeedEntry?
SeqC FeedC ZInC FeedEntC EOL
ELSE
SeqC RapidC ZInC EOL
END
RETURN

CutAutoCycle:
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
SetSRXYtoSP
SeqC IncValue EOL
IF Repeats? AND ZshiftOnly?
EachRep
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
IF FeedConnect?
SeqC FeedC StrtPosC EOL
ELSE
SeqC RapidC StrtPosC EOL
END
END
END
EntryMove
ToolPath2
SeqC CRCOffC
IF NOT FeedConnect?
ExitType PRIME ZCP2
END
ExitFeed EOL
NextRep
ELSE
EntryMove
ToolPath2
END
SeqC CRCOffC AbsOrInc ExitType ZCP2 ExitFeed EOL
SetSRSubXY {restore tool position}
SetSRSubMove
ReSetPass2 {restore for positioning moves}
RETURN

ToolPath:
EACHFeat
IF PointFeat?
IF AutoCycle?
SeqC
IF FIFO? AND NOT FirstFeat?
Rapid
END
MoveSXYC EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
CutAutoCycle
ELSE
SeqC MoveSXYZC EOL {.80.01}
END
ELSE
IF RapidFeat?
StdRapid
ELSE
IF LineFeat?
StdLine
ELSE
IF ArcFeat?
StdArc
END
END
END
END
NEXTFeat
RETURN

CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN

ProgStart:
InitProg
TagInit
ReverseXZArcs
InitWFONum
SetFlood
SetFlagF('1') {done flag}
Save# Num#('1') Num#('0') {tools 1st op}
Save# Num#('2') Num#('0') {tools last op}
Save# Num#('3') Num#('0') {ncCAMs last op}
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the multiple part work fixture offset option.' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EachOp
IF FirstOperation?
EOR EOL
ProgID1
IF UseComments? AND ProgramNameComment?
'( PROGRAM: ' ProgramName$ ' )'
END
EOL
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
END
NextOp
RETURN

DoOp:
IF FirstOperation?
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
IF FullUp?
SeqC CoolOff EOL
SeqC IncValueC OfstOff EOL
END
DoOpComments
SeqC WFOStuff EOL
ELSE
Seq Plane 'G80' CRCOff EOL
SeqC OpToolID EOL
SeqC ToolChng EOL
DoOpComments
DoPostScript
SeqC WFOStuff EOL
SeqC Speed SpinOn EOL
END
CheckPass
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart?
SeqC Rapid StrtPos CSAngleA CSAngleB EOL
ELSE
SeqC AbsOrInc Rapid StrtPos CSAngleA CSAngleB EOL
SeqC OfstOn EOL
SeqC CoolOn EOL
END
ELSE
IF NewTool?
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
{only need to set up for tool change on 1st part}
ELSE
SeqC CoolOff EOL
SeqC IncValueC OfstOff EOL
DoEndOpPS
IF ToolChangeAtHome?
SeqC AbsOrIncC Rapid Home SpinOff EOL
ELSE
SeqC SpinOff EOL
END
IF LAST ProgStop?
SeqC 'M0' EOL
ELSE
SeqC ProgStop EOL
END
END

{Start new Operation}

IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
IF FullUp?
SeqC CoolOff EOL
SeqC IncValueC OfstOff EOL
END
DoOpComments
SeqC WFOStuff EOL
ELSE
Seq Plane 'G80' CRCOff EOL
SeqC OpToolID EOL
SeqC ToolChng EOL
DoOpComments
DoPostScript
SeqC WFOStuff EOL
SeqC Speed SpinOn EOL
END
CheckPass
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart?
SeqC Rapid StrtPos CSAngleA CSAngleB EOL
ELSE
SeqC AbsOrInc Rapid StrtPos CSAngleA CSAngleB EOL
SeqC OfstOn EOL
SeqC CoolOn EOL
END
ELSE
IF SameTool?

{Finish off last Operation}

IF LAST ProgStop?
SeqC CoolOff EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
END
IF LAST ProgStop? OR NewToolOffset? OR ChangeCS?
SeqC IncValueC OfstOff EOL
END
DoEndOpPS
IF LAST ProgStop?
SeqC SpinOff EOL
SeqC 'M0' EOL
END

{Start new Operation}

DoOpComments
DoPostScript
SeqC WFOStuff EOL
CheckPass
SeqC PlaneC AbsOrIncC Rapid StrtPos CSAngleA CSAngleB SpeedC
IF LAST ProgStop?
SpinOn
END
EOL
IF LAST ProgStop? OR NewToolOffset? OR ChangeCS?
SeqC OfstOn EOL
END
IF LAST ProgStop?
SeqC CoolOn EOL
ELSE
IF NOT CoolOff? AND LAST CoolOff?
SeqC CoolOn EOL
END
END
END
END
END

{ Common Point for All Operations }

ResetCRCNum {call here to reset for each new operation only, call in tool path to reset for each repeat in an operation}
RapidF# {forces the output of a conditional feedrate for each operation}

IF Milling?
SeqC ZCP2C EOL
IF Repeats?
IF ZshiftOnly? AND AutoCycle?
{done in CutAutoCycle called from ToolPath}
ELSE
EACHRep
DoSubComment
IF NOT FirstCycle?
SeqC Connect StrtPos EOL
IF NOT FeedConnect?
SeqC ZCP2C EOL
END
END
END
END
IF NOT AutoCycle?
EntryMove
END
ToolPath
IF Repeats?
IF ZshiftOnly? AND AutoCycle?
{done in CutAutoCycle called from ToolPath}
ELSE
SeqC CRCOffC
IF NOT FeedConnect?
ExitType PRIME ZCP3C
END
ExitFeed EOL
NEXTRep
END
END
IF AutoCycle?
SeqC ZCP3C EOL
ELSE
SeqC CRCOffC ExitType ZCP3C ExitFeed EOL
END
ELSE
IF Drilling?
IF Repeats?
EACHRep
DoSubComment
END
SeqC DrillCP EOL
GetCycle
SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL
TrackZNO# FIRST SPZ#
ToolPath
IF RetractToCP1? {.81}
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
SeqC DrillOff ZCP3 EOL
IF Repeats?
NEXTRep
END
SeqC RapidC ZCP3C EOL
END
END
RETURN

FinishLastOp:
SeqC CoolOff EOL
SeqC IncValueC OfstOff EOL
DoEndOpPS
IF FIRST ToolChangeAtHome?
SeqC AbsOrIncC Rapid FirstHome SpinOff EOL
ELSE
SeqC SpinOff EOL
END
IF MultipleParts? AND AllToolsOnePart? AND NOT LastPart? {no tool change after doing last part}
IF ProgStop?
SeqC 'M0' EOL
ELSE
SeqC ProgStop EOL
END
ELSE
SeqC EOP EOL
END
RETURN

DoToolsOps:
EachOp
IF GTEqual? Operation# Recall# Num#('1') AND LTEqual? Operation# Recall# Num#('2')
{Tools1stOp ˛ op ˛ ToolsLastOp}
DoOp
END
NextOp
RETURN

NextTools1stOp:
SetNextToolOp Operation#
RETURN

GetToolsOps:
EachOp
IF Equal? Operation# Recall# Num#('1') {if op = Tools1stOp}
IF GreaterThan? NextTools1stOp Recall# Num#('1') {if NextTools1stOp is greater Tools1stOp}
Save# Num#('2') SUB# NextTools1stOp Num#('1') {ToolsLastOp becomes NextTools1stOp less 1}
ELSE {else}
Save# Num#('2') Recall# Num#('3') {ToolsLastOp becomes ncCAMsLastOp}
END
END
NextOp
RETURN

DoTool:
IF NOT Flag?('1')
GetToolsOps
IF WorkFixtureOffsets?
NewWFO
EachWFO
TagInc
DoToolsOps
IncWFO
NextWFO
ELSE
EachPart
TagInc
DoToolsOps
NextPart
END
IF LessThan? Recall# Num#('2') Recall# Num#('3') {if ToolsLastOp < ncCAMsLastOp}
Save# Num#('1') ADD# Recall# Num#('2') Num#('1') {Tools1stOp becomes NextTools1stOp}
ELSE {else}
SetFlag('1') {set DoneFlag}
END
TagInit
END
RETURN

{Start of executable Prog, Top Level ****}

ProgStart {setup and initializations}

IF MultipleParts?
IF AllToolsOnePart?
IF WorkFixtureOffsets?
NewWFO
EachWFO
TagInc
EachOp
DoOp
NextOp
FinishLastOp
IncWFO
NextWFO
ELSE
EachPart
TagInc
EachOp
DoOp
NextOp
FinishLastOp
NextPart
END
ELSE
IF OneToolAllParts?
EachOp
IF FirstOperation?
Save# Num#('1') Operation# {ncCAMs1stOp becomes Tools1stOp}
END
IF LastOp?
Save# Num#('3') Operation# {save ncCAMsLastOp}
END
NextOp
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
FinishLastOp
END
END
ELSE
EachOp
DoOp
NextOp
FinishLastOp
END
EOR EOL
CloseSub
Post2
IF UseComments?
SetScale('1')
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
END
Close


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