{added separate sub call code and warning for not separate, 7/5/88 WFG} {separate sub calls turned off in this post- 'UseSeparateSubCalls' commented out} {ncPost3ż24 or better} {added IF ToolChangeAtHome?, & SetHome 9/26/88 WFG}
{6/2/89 Copied & modified; Fanuc 6M M001.56, for IEE. Machine is a Chiron FZ16 with Fanuc 6M control. Modify start up block. Move "Speed" & "SpinOn" to "OfstOn" line. Move "OpToolID" & "ToolChng" to same line. Change "IncValue OfstOff" to "'G0Z6.0'" except at end of prog change to "'G49Z0'". Delete "SpinOff" except at end of prog. Add "'M84'" to tap cycle line. Jim Radcliffe}
{4/18/90, Updated: Fanuc 6M Chiron M214.55 to .71.1 format, JR}
{7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB}
{5/17/97, updated to .15 format per Fanuc 6M M001.15, MPK}
{5/19/97, updated to advanced mill per Fanuc 6M (FW) B001.15, MPK}
RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
WFOStuff: IF Flag?('2') IF NOT SameTool? IF WFOCS? CSWFO ELSE WFO END ELSE IF WFOCS? IF ChangeCS? IF MultipleParts? {MP ChangeCS is handled in SubCSMP and CloseMP} ELSE CSWFO END END END END END SetFlagF('2') RETURN
CSG52: IF FirstOperation? OR NewTool? OR ChangeCS? SeqC 'G52X' CSOffsetX# 'Y' CSOffsetY# 'Z' CSOffsetZ# EOL END ClearCSOffset RETURN
G52Stuff: IF AAxisAvail? OR BAxisAvail? IF NOT WFOCS? IF MultipleParts? IF WorkFixtureOffsets? CSG52 END ELSE CSG52 END END END RETURN
DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Program# ' )' EOL END RETURN
DoCSComment: IF AAxisAvail? OR BAxisAvail? '( CS#' CS# ' - ' CSComment$ ' )' EOL END RETURN
DoCSWFOComment: IF AAxisAvail? OR BAxisAvail? IF FirstOperation? OR NewTool? OR ChangeCS? '( ' CSWFO ' = X' CSOffsetX# ' Y' CSOffsetY# ' Z' CSOffsetZ# IF AAxisAvail? ' A' CSOffsetA# END IF BAxisAvail? ' B' CSOffsetB# END ' )' EOL END ClearCSOffset END RETURN
CSComments: IF WFOCS? IF MultipleParts? IF OneToolAllParts? AND ExitClearancePlane? ClearCSOffset { Necessary for correct StrtPos in Main } END ELSE DoCSComment DoCSWFOComment END ELSE DoCSComment END RETURN
DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END CSComments RETURN
CSAngleA: IF AAxisAvail? IF WFOCS? 'A0.' ELSE 'A' CSOffsetA# END END RETURN
CSAngleAC: IF AChange? CSAngleA END RETURN
CSAngleB: IF BAxisAvail? IF WFOCS? 'B0.' ELSE 'B' CSOffsetB# END END RETURN
ToggleIncDecWFO: IF Flag?('3') SetFlagF('3') ELSE SetFlag('3') END RETURN
DoCSG52Ops: IF Flag?('5') SetFlagF('5') { Suppress Redundant WFO for MP-OTAP-ECP } ELSE SeqC SetWFO EOL END SeqC SubCall CallLab RepLab OnePart EOL RETURN
OpenMP: NewProg IF WorkFixtureOffsets? IF WFOCS? StartSub SaveCSProg SaveCSOpStart ClearCSOffset ELSE IF OneToolAllParts? AND ExitClearancePlane? SetFlag('5') { Suppress Redundant WFO for MP-OTAP-ECP } END IF Flag?('3') NewWFO EachWFO {simple eachPart} DoCSG52Ops IncWFO NextWFO {simple NextPart} DecWFO ELSE LastWFO EachWFO {simple eachPart} DoCSG52Ops DecWFO NextPrevWFO {simple NextPart} IncWFO END IF Flag?('4') ToggleIncDecWFO END StartSub END ELSE SeqC SubCall CallLab RepLab Parts EOL IF OneToolAllParts? AND ExitClearancePlane? SetFlag('2') { WFOStuff } END StartSub END RETURN
DoCSWFOOps: EachCSOp DoCSComment DoCSWFOComment IF Flag?('5') SetFlagF('5') { Suppress Redundant WFO for MP-OTAP-ECP } ELSE SeqC CSWFO EOL END SeqC SubCall CallLabB CSSubID# RepLab OnePart EOL NextCSOp RETURN
CloseMP: IF WorkFixtureOffsets? SeqC EndSub EOL CloseSub IF WFOCS? IF OneToolAllParts? AND ExitClearancePlane? SetFlag('5') { Suppress Redundant WFO for MP-OTAP-ECP } END IF Flag?('3') NewWFO EachWFO {simple eachPart} DoCSWFOOps IncWFO NextWFO {simple NextPart} DecWFO ELSE LastWFO EachWFO {simple eachPart} DoCSWFOOps DecWFO NextPrevWFO {simple NextPart} IncWFO END IF Flag?('4') ToggleIncDecWFO END END ELSE SeqC Preset ShiftPC EOL SeqC EndSub EOL CloseSub SeqC Preset UnshftPC EOL END RETURN
SubCSMP: IF WFOCS? IF ChangeCS? SeqC EndSub EOL CloseSub NewProg StartSub SaveCSProg END ClearCSOffset END RETURN
DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN
DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN
RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqC AbsValue EOL END RETURN
FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
ckCRC: IF LastFeat? CRCOffC ELSE IF NOT ZMove? CRCOnC END END RETURN
ckCRCNum: IF NOT LastFeat? AND Equal? SPZ# EPZ# CRCOffsetC END RETURN
ToolPath: ResetCRCNum EACHFeat IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqC SubCall CallLab EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC DoDrillAbsOrInc MoveSXYZC EOL END ELSE IF RapidFeat? IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc ckCRC RapidC MoveXYZC ckCRCNum EOL END ELSE IF LineFeat? IF XMove? OR YMove? OR ZMove? IF Decelerate? IF RoomToDecel? DecelMove1 SeqC DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL DecelMove2 END SeqC DoAbsOrInc ckCRC FeedC MoveXYZC DecelFeed ckCRCNum EOL ELSE SeqC DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL END END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN
AutoCycCutSub2: {part 2} ToolPath SeqC AbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? ELSE IF FIFO? FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END EOL SeqC EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN
Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN
ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? Feed IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC IncValue StrtPosC EOL AbsOrInc END END SeqC ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? Rapid IF SPXMove? OR SPYMove? SeqC IncValue StrtPosC EOL AbsOrInc END IF FeedEntry? SeqC ZCP2PlusInc EOL END END IF FeedEntry? SeqC Feed ZInPlusInc FeedEnt EOL ELSE IF FirstCycle? Rapid END SeqC RapidC ZInPlusInc EOL END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqC SubCall CallLab EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 IF FeedConnect? {there is no Z up in the sub} IF FIFO? SeqC Feed ZCP2 FeedEnt EOL ELSE SeqC Rapid ZCP2 EOL END END SeqC EndSub EOL CloseSub {Element shift, not pattern} RETURN
ZonlyRep: EachCycle IF NOT FirstCycle? SeqC Connect StrtPos EOL END IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusIncC EOL END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC RapidC ZInPlusInc EOL END END SeqC SubCall CallLab EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SeqC EndSub EOL CloseSub RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN
SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN
OpGuts: IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqC ZCP3C EOL ELSE IF FIFO? SeqC FeedC CRCOffC ZCP3C FeedEntC EOL ELSE SeqC RapidC CRCOffC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? NewProg StdSub SeqC AbsOrInc Rapid StrtPos EOL END SeqC DrillCP EOL GetCycle SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt IF Tap? 'M84' END EOL IF CallMasterOp? SeqC SubCall CallLabB CallMasterNum# EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg SeqC SubCall CallLab EOL StartSub ToolPath SeqC EndSub EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqC Rapid 'G80' ZCP3 EOL IF Repeats? FinishSubG92 END END END IF LastOp? Save# Num#('1') CSOffsetA# Save# Num#('2') CSOffsetB# RETURN RETURN
ProgStart: InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('10000') IF Metric? SetMaxFeed('12700') ELSE SetMaxFeed('500') END SetFlagF('1') { Milling ZShiftOnly SepSubs } SetFlagF('2') { WFOStuff } SetFlag('3') { True = incrementing WFO numbers for MP. False = decrementing WFO numebrs for MP } SetFlag('4') { True = toggle between incrementing/decrementing WFO's } SetFlagF('5') { Suppress Redundant WFO for MP-OTAP-ECP } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL END
IF MultipleParts? IF WorkFixtureOffsets? IF LTEqual? MUL# Parts# NumOfCS# Num#('6') SetWFOCS { use WFO for CS changes } ELSE IF UseComments? '( Not enough Work Fixture Offsets to handle this part. )' EOL '( Number of parts [ ' Parts# ' ] times CSs [ ' NumOfCS# ' ] )' EOL '( exceeds the machine limit. Switching to G52 style output. )' EOL END END END ELSE IF LTEqual? NumOfCS# Num#('6') {****} SetWFOCS { use WFO for CS changes } ELSE IF UseComments? '( Not enough Work Fixture Offsets to handle this part. )' EOL '( Number of CSs [ ' NumOfCS# ' ] exceeds the machine limit. )' EOL '( Switching to G52 style output. )' EOL END END END RETURN
InitOp: EOR EOL ProgID1 EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramNameComment? '( PROGRAM: ' ProgramName$ ' )' EOL END IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale RETURN
SameToolOp1: DoEndOpPS IF Last ProgStop? SeqC CoolOff EOL SeqC Rapid 'Z' TrackZ# Num#('6') EOL SeqC 'M00' EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF NewToolOffset? OR ChangeCS? SeqC Rapid 'Z' TrackZ# Num#('6') EOL END END RETURN
SameToolOp2: {Start new Operation} DoOpComments DoPostScript CheckPass RETURN
SameToolOp3: {Start new Operation} SeqC WFOStuff EOL G52Stuff IF ProgStop? SeqC PlaneC AbsOrInc Rapid StrtPos CSAngleA CSAngleB EOL SeqC OfstOn SpeedC SpinOn EOL SeqC CoolOn EOL ELSE IF NewToolOffset? SeqC PlaneC AbsOrInc Rapid StrtPos CSAngleA CSAngleB EOL SeqC OfstOn SpeedC EOL ELSE SeqC PlaneC AbsOrInc Rapid StrtPos CSAngleA CSAngleB EOL SeqC SpeedC EOL END IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END RETURN
End2: DoEndOpPS IF FIRST ToolChangeAtHome? {added FIRST modifier} SeqC AbsOrInc Rapid FirstHome SpinOff EOL ELSE SeqC SpinOff EOL END SeqC IF AAxisAvail? IF NOT Equal? Recall# Num#('1') {CSOffsetA} Num#('0') CSAngleA {Reset rotary table to zero or nearest multiple of 360} END END IF BAxisAvail? IF NOT Equal? Recall# Num#('1') {CSOffsetB} Num#('0') CSAngleB {Reset rotary table to zero or nearest multiple of 360} END END EOL IF Equal? CSOffsetA# Num#('0') AND Equal? CSOffsetB# Num#('0') ELSE SeqC Preset IF AAxisAvail? IF NOT Equal? CSOffsetA# Num#('0') 'A0' END END IF BAxisAvail? IF NOT Equal? CSOffsetB# Num#('0') 'B0' END END EOL END IF ProgStop? SeqC 'M0' EOL END RETURN
End3: SeqC EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END RETURN
MPallTools1P: {Multiple Parts, All Tools 1 Part} EachOp {Start of post processing} IF EquallySpacedOffsets? SetFlag('2') END IF FirstOperation? InitOp OpenMP FirstOp1 FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 NewToolOp2 {to tool change, CS problem} SubCSMP NewToolOp3 NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SubCSMP SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} End2 CloseMP End3 RETURN
MP1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up} EachOp {Start of post processing} IF EquallySpacedOffsets? SetFlag('2') END IF FirstOperation? InitOp FirstOp1 OpenMP FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 CloseMP NewToolOp2 {to tool change, CS problem} NewToolOp3 OpenMP NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SubCSMP SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} CloseMP End2 End3 RETURN
MP1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane} EachOp {Start of post processing} SetFlag('2') IF FirstOperation? InitOp FirstOp1 FirstOp2 FirstOp3 OpenMP FirstOp2 {need StrtPos in Sub} ELSE IF NewTool? CloseMP NewToolOp1 NewToolOp2 {to tool change, CS problem} NewToolOp3 NewToolOp4 NewToolOp5 OpenMP NewToolOp4 {need StrtPos in Sub} ELSE {implied SameTool?} SameToolOp1 SubCSMP SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} CloseMP {End of program} End1 End2 End3 RETURN
NoMPs: {no multiple parts} EachOp {Start of post processing} SetFlag('2') { WFOStuff } IF FirstOperation? InitOp FirstOp1 FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 NewToolOp2 NewToolOp3 NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} End2 End3 RETURN
{Start of executable Prog, Top Level ****}
ProgStart {setup and initializations}
IF MultipleParts? IF AllToolsOnePart? MPallTools1P ELSE {implied OneToolAllParts?} IF FullUp? MP1ToollAllPfu ELSE {implied ExitClearancePlane?} MP1ToollAllPXcp END END ELSE NoMPs END