{5/24/93 created initial NoSubs Processor to .81 format FIFO stuff not supported variables: 1 = tools 1st op; 2 = tools last op; 3 = ncCAMs last op Jim Radcliffe}
{1/21/94 Copied & modified: Fanuc 6M NoSubs M001.81.2 For: CNCCS / Goddard Enterprises Machine: Proto Plus Added semi-colon, ascii 59, to MachSpec for output with EOL. Changed MachSpec labels I, J, K to XC, YC, ZC and Booleans to use Absolute Arc Centers. Changed to unconditional G code output and all drill positions get a G0. FeedC -> Feed RapidC -> Rpid CWArcC -> CWArc CCWArcC-> CCWArc Jim Radcliffe}
{2/21/94 Modified: Prototrak Plus M623.81.2 For: CNCCS / Goddard Enterprises Control has no Z drive. When it reads a G0 it stops for Manual Operation. Cutter Comp needs to be Contour which is not available in Virtual. The D value shuold be the diameter of the tool and cannot be a negative value. I am using a value of .0005 for the D value for the time being here until the we can properly post contour values from virtual. Cutter comp is not turned off on the last feature or at the end of the operation. We set it at the beginning to be either CRCOn or CRCOff. Jim Radcliffe}
{3/5/94, created .81.4, corrected unconditional G code output in StdLine, JR} {4/14/94, created .81.5, arcs stop on quads when doing full 360 deg circle, JR}
{11/15/95 Initial: Prototrak Plus M623.81.5 Created: Prototrak Plus .0005 M000.81.5 ForUser: High Precision Devices Develop: ComPost 4.21.33, Catalyst68K v2.30.18C Comment: Rounded format of all axis output to nearest .0005 Jim Radcliffe}
{11/22/95 Initial: Prototrak Plus .0005 M000.81.5 Created: Prototrak Plus .005 M000.81.5m ForUser: High Precision Devices Develop: ComPost 4.21.33, Catalyst68K v2.30.18C Comment: Created Metric Version output rounded to .005 Jim Radcliffe}
{1/16/96 Initial: Prototrak Plus .005 M893.81.5m Created: Prototrak Plus .005 M893.81.6m Comment: Changed G20 to G21 Jim Radcliffe}
{2/9/96, Updated .81 number to .84, no changes necessary, MPK}
{3/22/96, Tested ZOnlyRepAutoCycle, Incremented number to .87, MPK}
{9/13/96, Initial: Prototrak Plus .0005 M893.87m Created: Prototrak Plus .0005 M893.87.1m Modified form to no longer allow R Format arcs, MPK}
{12/6/96 Initial: Prototrak Plus .005 M893.87.1m Created: Prototrak Plus .005 M893.87.2m Develop: ComPost2 68k v1.0b4, Catalyst68K v3.09.05C Comment: Changed Arc output to allow full circles. Jim Radcliffe}
{22Dec97 Original: Prototrak Plus .0005 M893.87.2 Created: Prototrak Plus .0005 M893.87.3 & Prototrak Plus .005 M893.87.3m For: High Precision Devices Note: Created METRIC and INCH versions of this post to incorporate and combine the different changes made to the INCH and MM versions. Charles Winston}
{22Jan98 Original: Prototrak Plus .005 M893.87.3m Created: Prototrak Plus .005 M893.87.4m For: High Precision Devices Changes made per: Bill Dougherty Changed to Arcs stop on Quadrants in MachSpec Charles Winston}
{Prog Numeric Format Definitions *******************************************}
RestoreScale: IF NOT Metric? {CAM file is in English, tools and tool path} SetScale('25.4') { change to Metric, this is a Metric post} END RETURN
DoSubComment: IF UseComments? AND SubComment? '( CYCLE START )' EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') IF MultipleParts? AND SubComment? '( PART ' Tag# ' )' EOL END IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN
PSInit: {reset flags} NewWFOF RotateF RETURN
PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqC 'A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqC 'A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqC 'B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqC 'B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN
FormatArc: IF ArcCW? CWArc ELSE CCWArc END MoveXYZC IF ArcIJFormat? ArcIJ ELSE ArcR END RETURN
HandleCRC: IF NOT Flag?('2') SetFlag('2') IF CutterRadiusCompensation? CRCOn 'D.0005' ELSE CRCOff END END RETURN
StdRapid: IF XMove? OR YMove? SeqC Rapid MoveXYZC HandleCRC EOL END RETURN
StdLine: IF Decelerate? IF RoomToDecel? DecelMove1 SeqC Feed MoveXYZC HandleCRC FeedRateC EOL DecelMove2 END SeqC Feed MoveXYZC HandleCRC DecelFeed EOL ELSE IF XMove? OR YMove? SeqC Feed MoveXYZC HandleCRC FeedRateC EOL END END RETURN
DoArc: IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc HandleCRC ArcFeedC EOL DecelMove2 END SeqC FormatArc HandleCRC DecelFeed EOL ELSE SeqC FormatArc HandleCRC ArcFeedC EOL END RETURN
StdArc: IF FullArc? EACHQuadrant DoArc NEXTQuadrant ELSE DoArc END RETURN
ToolPath2: {for AutoCycle element moves} EACHFeat IF RapidFeat? StdRapid ELSE IF LineFeat? StdLine ELSE IF ArcFeat? StdArc END END END NEXTFeat RETURN
EntryMove: SeqC ZInC EOL RETURN
CutAutoCycle: SaveSubStatus {save tool position} SetPass1 {element cut moves} SetSRXYtoSP SeqC IncValue EOL IF Repeats? AND ZshiftOnly? EachRep EntryMove ToolPath2 IF NOT FeedConnect? SeqC PRIME ZCP2 EOL END NextRep ELSE EntryMove ToolPath2 END SeqC AbsOrInc ZCP2 EOL SetSRSubXY {restore tool position} SetSRSubMove ReSetPass2 {restore for positioning moves} RETURN
ToolPath: SetFlagF('2') { set to flag that CRC needs to be handled } EACHFeat IF PointFeat? IF AutoCycle? IF NOT FirstFeat? SeqC Rapid MoveSXYC EOL END CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} CutAutoCycle ELSE IF NOT FirstFeat? SeqC Rapid MoveSXYZC EOL {.80.01} END END ELSE IF RapidFeat? StdRapid ELSE IF LineFeat? StdLine ELSE IF ArcFeat? StdArc END END END END NEXTFeat RETURN
WFOStuff: IF NewWFO? IF MultipleParts? '*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL ELSE SeqC 'G' NewWFO# EOL END END RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
DoOp: IF FirstOperation? Plane { no output } CheckPass IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? DoOpComments SeqC Rapid StrtPos EOL ELSE DoOpComments DoPostScript WFOStuff Seq Rapid StrtPos OpToolID EOL END ELSE IF NewTool? IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? {only need to set up for tool change on 1st part} ELSE DoEndOpPS IF ToolChangeAtHome? SeqC Rapid Home EOL END IF ProgStop? SeqC 'M0' EOL END END
{Start new Operation}
Plane { no output } CheckPass IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? DoOpComments SeqC Rapid StrtPos EOL ELSE DoOpComments DoPostScript WFOStuff Seq Rapid StrtPos OpToolID EOL END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqC 'M0' EOL
{Start new Operation}
GetStartOfSameTool SeqC PlaneC Rapid StrtPos OpToolID EOL ELSE IF NewToolOffset?
GetStartOfSameTool SeqC PlaneC Rapid StrtPos EOL END END END END END
{ Common Point for All Operations }
ResetCRCNum {call here to reset for each new operation only, call in tool path to reset for each repeat in an operation} RapidF# {forces the output of a conditional feedrate for each operation}
IF Milling? SeqC ZCP2C EOL IF Repeats? IF ZshiftOnly? AND AutoCycle? {done in CutAutoCycle called from ToolPath} ELSE EACHRep DoSubComment IF NOT FirstCycle? SeqC Connect StrtPos EOL IF NOT FeedConnect? SeqC ZCP2C EOL END END END END IF NOT AutoCycle? EntryMove END ToolPath IF Repeats? IF ZshiftOnly? AND AutoCycle? {done in CutAutoCycle called from ToolPath} ELSE SeqC IF NOT FeedConnect? PRIME ZCP3C END EOL NEXTRep END END SeqC ZCP3C EOL ELSE IF Drilling? IF Repeats? EACHRep DoSubComment END GetCycle TrackZNO# ZDepth# {.81} ToolPath IF RetractToCP1? {.81} TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END SeqC DrillOff EOL IF Repeats? NEXTRep END SeqC ZCP3C EOL END END RETURN
FinishLastOp: DoEndOpPS IF FIRST ToolChangeAtHome? SeqC Rapid FirstHome EOL END IF MultipleParts? AND AllToolsOnePart? AND NOT LastPart? {no tool change after doing last part} IF ProgStop? SeqC 'M0' EOL END ELSE EOP EOL END RETURN
DoToolsOps: EachOp IF GTEqual? Operation# Recall# Num#('1') AND LTEqual? Operation# Recall# Num#('2') {Tools1stOp ˛ op ˛ ToolsLastOp} DoOp END NextOp RETURN
NextTools1stOp: SetNextToolOp Operation# RETURN
GetToolsOps: EachOp IF Equal? Operation# Recall# Num#('1') {if op = Tools1stOp} IF GreaterThan? NextTools1stOp Recall# Num#('1') {if NextTools1stOp is greater Tools1stOp} Save# Num#('2') SUB# NextTools1stOp Num#('1') {ToolsLastOp becomes NextTools1stOp less 1} ELSE {else} Save# Num#('2') Recall# Num#('3') {ToolsLastOp becomes ncCAMsLastOp} END END NextOp RETURN
DoTool: IF NOT Flag?('1') GetToolsOps EachPart TagInc DoToolsOps NextPart IF LessThan? Recall# Num#('2') Recall# Num#('3') {if ToolsLastOp < ncCAMsLastOp} Save# Num#('1') ADD# Recall# Num#('2') Num#('1') {Tools1stOp becomes NextTools1stOp} ELSE {else} SetFlag('1') {set DoneFlag} END TagInit END RETURN
{Start of executable Prog **************************************************}
{setup and initializations} InitProg SetFlagF('1') {done flag} ReverseXZArcs InitWFONum SetFlood SkipZ SetMaxRPM('10000') {?} SetMaxFeed('500') {?} IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL ProgID1 'G21' EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramNameComment? '( PROGRAM: ' ProgramName$ ' )' EOL END IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' MILIMETERS )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale END NextOp IF MultipleParts? IF AllToolsOnePart? EachPart TagInc EachOp DoOp NextOp FinishLastOp NextPart ELSE IF OneToolAllParts? EachOp IF FirstOperation? Save# Num#('1') Operation# {ncCAMs1stOp becomes Tools1stOp} END IF LastOp? Save# Num#('3') Operation# {save ncCAMsLastOp} END NextOp DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool FinishLastOp END END ELSE EachOp DoOp NextOp FinishLastOp END EOR EOL CloseSub Post2 IF UseComments? SetScale('1') IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END END Close