1995 > G 2.0 DOHC

ON-VEHICLE SERVICE

OIL LEVEL CHECK Keep the vehicle level to prevent an error in checking the oil level. 1. Raise the vehicle and support it with safety stands. 2. Remove the transmission oil level/filler plug. 3. The oil level should be even with the bottom of the transmission oil level/filler plug hole. If the level is low, add API GL-4 or GL-5, 75W-90 oil. 4. Install a new washer on the transmission oil level/filler plug, then reinstall the plug into the transmission. Tightening torque : 22 lt-lb (30 N·m) 5. Lower the vehicle. OlL REPLACEMENT Keep the vehicle level to prevent an error in checking the oil level. 1. Raise the vehicle and support it with safety stands. 2. Remove the transmission oil level/filler plug. 3. Remove the transmission oil drain plug and drain oil into a suitable container. 4. Install a new washer on the transmission oil drain plug, then reinstall the plug into the transmission. Tightening torque : 22 lt-lb (30 N·m) 5. Add approximately 1.3 qt. (1.25 L) of API GL-4 or GL-5, 75W-90 oil level/filler plug. The oil level should even with the bottom of the transmission oil level/filler plug hole. 6. Install a new washer on the transmission oil level/filler plug, then reinstall the plug into the transmission. Tightening torque : 22 lt-lb (30 N·m) 7. Lower the vehicle. BACK-UP LIGHT SWITCH Removal 1. Disconnect the cable from the negative battery terminal. 2. Raise the vehicle and support it with safety stands. 3. Disconnect the back-up light switch connector. 4. Unscrew and remove the back-up light switch. CRANKSHAFT POSITION SENSOR Removal 1. Disconnect the cable from the battery negative terminal. 2. Raise the vehicle and support it with safety stands. 3. Disconnect the crankshaft position sensor connector. 4. Remove one bolt and pull the sensor straight out of the transmission housing. REVERSE STOPPER ASSEMBLY If required, remove and replace the reverse stopper assembly. Removal 1. Remove the reverse stopper bolt from the rear cover. 2. Insert a pin punch into the bolt hole and drive the reverse stopper assembly out. SPRING COVER Removal 1. Remove the spring cover by removing two bolts. 2. Remove the three springs and steel balls with a magnet. The 5th reverse spring is shorter than the other two springs. Installation 1. Reinstall a new washer onto the back-up light switch. 2. Reinstall the back-up light switch into the transmission. Tightening torque : 15 ft-lb (20 N·m). 3. Reconnect the back-up light switch connector. 4. Lower the vehicle. 5. Reconnect the cable to the negative battery terminal. Installation 1. Reinstall the crankshaft position sensor into the transmission with the bolt. Tightening torque : 5 ft-lb (7 N·m). 2. Reconnect the crankshaft position sensor connector. 3. Lower the vehicle. 4. Reconnect the cable to the negative battery terminal. Installation 1. Press a new reverse stopper assembly into place. The slot on the reverse stopper assembly must face the right side of the front housing. 2. Install the reverse stopper bolt. Tightening torque : 18 ft-lb (24 N·m). FRONT BEARING Required SST (or equivalent) : Bearing and Race Installer (K95B-4105-MT) 1. Inspect the front bearing for damage, roughness or noise while turning. 2. If necessary, drive the bearing out of the front housing using the K95B-4105-MT bearing and race installer. Installation Required SST (or equivalent) : Bearing and Race Installer (K95B-4105-MT) Install with the K95B-4105-MT bearing and race installer. FRONT COVER OIL SEAL 1. Inspect the front housing oil seal for damage or wear. Replace if necessary. Use protective material to avoid damage to the assembly. 2. Clamp the front cover oil seal assembly in a vise and remove the oil seal. Installation Required SST (or equivalent) : Seal Installer/Remover (K95B-4102-MT) Installing the seal incorrectly can cause the transmission to leak oil. 1. Apply grease to the lip and outer surface of the oil seal. 2. Carefully install the oil seal using the K95B-4102-MT seal installer／remover. SHIFT ROD BUSHINGS Required SST (or equivalent) : 1) Blind Hole Puller K95B-4111-MT 2) Slide Hammer : K95U-0004-G 1. Inspect the six shift rod bushings for damage or wear. Replace if necessary. 2. Remove the defective bushings from the front housing or the rear cover using the K95B-4111-MT blind hole puller and the K95U-0004-G slide hammer. Installation Required SST (or equivalent) : Bearing and Bushing Installer (K95B-4104-MT) 1. Install the bushings using the K95B-4104-MT bearing bushing installer. Stake each bushing in two places using a small chisel. CONTROL ROD OIL SEAL Required SST (or equivalent) : Bearing and Bushing Installer (K95B-4104-MT) 1. Inspect the control rod oil seal for damage or wear. Replace if necessary. 2. Remove the control rod oil seal using the K95B-4104-MT bearing and bushing installer. Installation 1. Apply grease to the oil seal lip. 2. Carefully install the oil seal using the K95B-4104-MT bearing and bushing installer. ON-VEHICLE SERVICE OIL LEVEL CHECK Keep the vehicle level to prevent an error in checking the oil level. 1. Raise the vehicle and support it with safety stands. 2. Remove the transmission oil level/filler plug. 3. The oil level should be even with the bottom of the transmission oil level/filler plug hole. If the level is low, add API GL-4 or GL-5, 75W-90 oil. 4. Install a new washer on the transmission oil level/filler plug, then reinstall the plug into the transmission. Tightening torque : 22 lt-lb (30 N·m) 5. Lower the vehicle. OlL REPLACEMENT Keep the vehicle level to prevent an error in checking the oil level. 1. Raise the vehicle and support it with safety stands. 2. Remove the transmission oil level/filler plug. 3. Remove the transmission oil drain plug and drain oil into a suitable container. 4. Install a new washer on the transmission oil drain plug, then reinstall the plug into the transmission. Tightening torque : 22 lt-lb (30 N·m) 5. Add approximately 1.3 qt. (1.25 L) of API GL-4 or GL-5, 75W-90 oil level/filler plug. The oil level should even with the bottom of the transmission oil level/filler plug hole. 6. Install a new washer on the transmission oil level/filler plug, then reinstall the plug into the transmission. Tightening torque : 22 lt-lb (30 N·m) 7. Lower the vehicle.

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