Group 025 Emission Control Systems

background image

1997-99

JEEP CHEROKEE

(XJ)

Emission Systems

PARTS CATALOG

Page

025-1

Group

025

Emission

Systems

00

00

EGR System

Emission

025-200

\

Vacuum Canister

U

Emission

Harness

June

1998

-

background image

Page 025 - 2

1997-99

JEEP CHEROKEE (XJ)

PARTS CATALOG

Emission Systems

Group 025 Emission Systems

Emission Labels

025

g.

EGR System

025 200

EGR System

Diesel Engine

. . . . . . . . . . . . . . .

......................................

.Fig. 025-220

Vacuum Canister

025 300

Vacuum Canister

Engine 1997-XJ: .

. . . . . . . . ...................................

.Fig. 025-330

Vacuum Canister

Engine 1998 XJ- 1999 XJ.

....................................

.Fig. 025-335

Emission Harness

025

400

Emission Control Vacuum Harness

Engine.

....................................

.Fig. 025-430

Emission Control Vacuum Harness

Diesel Engine.

...................................

.Fig. 025-450

Leak Dectection Pump 1998 XJ 1999 XJ

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.Fig. 025-460

Vacuum Pump

Diesel Engine 1997 XJ.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.Fig. 025-470

JEEP CHEROKEE

(RHD) (XJ)

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Manual Trans.

Auto.

DGD

=

3

Auto (DGA)

June

1998

AR

=

Use as Required;

=

Non-Illustrated Part;

#

New This ModelYear

background image

1997-99

JEEP CHEROKEE (XJ)

Emission Systems

PARTS CATALOG

Page

025

- 3

Group 025

Emission

Systems

JEEP CHEROKEE

(RHD) (XJ)

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Auto. AlSlN

DGD =

3

Auto (DGA)

Manual Trans.

=

Use as Required;

=

Non-Illustrated Part;

#

New

June

1998

background image

Page

1997-99

JEEP CHEROKEE (XJ)

PARTS CATALOG

Emission Systems

Emission Labels

025-1 20

>-

I

t-

a

a

VEHICLE EMISSION

CONTROL

INFORMATION

THIS VEHICLE CONFORMS TO

U.S.

EPA

REGULATIONS APPLICABLE

TO

1994 MODEL

YEAR NEW MOTOR VEHICLES AT A L L ALTITUDES.

IGNITION TIMING AND IDLE

MIXTURE

HAVE BEEN PRESET AT THE FACTORY. SEE THE SERVICE

INFORMATION.

MANUAL FOR PROPER PROCEDURES AND OTHER ADDITIONAL

GAP

PLUGS

MADE BY OTHER THAN APPROVED

SERVICE MANUAL PROCEDURES

MAY

VIOLATE

FEDERAL AND STATE LAWS.

CAUTION

:

APPLY PARKING BRAKE WHEN SERVICING VEHICLE

OTHER ADJUSTMENTS NEEDED

June

1998

background image

Emission Systems

1997-99

JEEP CHEROKEE (XJ)

PARTS CATALOG

Figure 025-120

Page

025-5

LINE

BODY

ENGINE TRANS

DESCRIPTION

Emission Labels

1

4854 520

1

4854 521

LABEL, Emission

1997 XJ

1

EPE

Canada, 1997 XJ

.

.

4854 608

ERH

1997 XJ

4854 609

72

ERH

DBB

1997 XJ

4854 61 0

ERH

DGO

1997 XJ

ERH

4854 61 3

72

ERH

DBB

1997 XJ

1997 XJ

5301 3

1

J, U

ERH

5301 3

1

EPE

Europe, 1998 XJ
1997 XJ

5301 3

74

ERH

DGO

1997 XJ

5301 3

1

J, U

EPE

5301 3

ERH

Europe, 1998 XJ

California, 1998 XJ

.

.

California, 1998 XJ

5301 3 831 AA

1

B, T

ERH

Federal, 1998 XJ

5301 3

72

ERH

DGO

5301 3

1

B, T

ERH

Canada, 1998 XJ

Federal, 1998 XJ

3

72

ERH

DGO

53031

Canada, 1998 XJ

1

Australia, 1997 XJ

1

B, T

72

ERH

DBB

California, 1999 XJ

72

ERH

DGO

California, 1999 XJ

1

J, U

ERH

Europe, 1999 XJ

1

EPE

1

EPE

Northeast States, 1999 XJ

Europe, 1999 XJ

JEEP CHEROKEE (LHD)

(RHD)

(XJ)

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Auto. AlSlN

DGD = 3

(DGA)

Manual Trans.

background image

Figure

025-1

20

1997-99

JEEP CHEROKEE (XJ)

Page

025-6

PARTS CATALOG

Emission Systems

PART

L l N t

BODY

TRANS

DESCRIPTION

Emission Labels

1

T

ERH

Northeast States,

1999

XJ

1

J, U

ERH

1999

XJ

JEEP CHEROKEE

(RHD) (XJ)

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Manual Trans.

Auto. AlSlN

DGD

= 3

Auto (DGA)

June 1998

AR

=

Use as Required:

Non-Illustrated Part; # New This ModelYear

background image

1997-99

JEEP CHEROKEE (XJ)

Emission Systems

PARTS CATALOG

Figure 025-120

Page 025-7

DESCRIPTION

Emission

Labels

JEEP CHEROKEE

(RHD) (XJ)

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Manual Trans.

Auto. AlSlN

DGD

= 3

Auto (DGA)

AR

=

Use as Required;

Non-Illustrated Part;

#

New This

June

1998

background image

1997-99

JEEP

CHEROKEE

Page

025-8

PARTS CATALOG

Emission Systems

025-220

EGR System

Diesel Engine

\

June

1998

background image

Emission

Systems

1997-99 JEEP CHEROKEE (XJ)

PARTS CATALOG

Figure

025-220

Page

025-9

PART

QTY

LINE

BODY

ENGINE

TRANS

DESCRIPTION

EGR

System

Diesel Engine

1

4882 409

1

2

4863 749

2

VALVE, EGR
BOLT

1998 XJ

4863 749

4

3

4864751

1

PIPE, EGR to Manifold

4

4720 208

1

GASKET, EGR Tube Flange

4864 537

4

1997 XJ

4864 537

2

1

9

SCREWMIASHER, Hex Head,

(NOT

SERVICED)

JEEP CHEROKEE

(RHD) (XJ)

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Manual Trans.

Auto. AlSlN

DGD

=

3

Auto (DGA)

=

as Required;

=

Non-Illustrated Part;

#

New This

Modelyear

June

1998

background image

1997-99

JEEP CHEROKEE (XJ)

Page

025-1 0

PARTS CATALOG

Emission

Systems

Vacuum Canister

Engine 1997 XJ

025-330

June 1998

background image

Emission

Systems

1997-99

JEEP CHEROKEE

(XJ)

PARTS CATALOG

Figure

025-330

Page 025-1 1

PART

QTY

L l N t

BODY

TRANS

Vacuum Canister

Engine

1997

XJ

1

1

2

J942 0882

1

3

7836

1

J, T

EPO,
ERO
EPO,
ERO

EPO.

ERO

CANISTER, Vapor

SCREW,

Hex Flange Head,

BRACKET,

Vapor Canister

4

6035 058

4

ERO

SCREW, Hex Flange Head,

5

4192 074

1

EPO,

CAP, Vapor Canister

ERO

JEEP CHEROKEE (LHD) (RHD) (XJ)

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Manual Trans.

AlSlN

DGD

= 3

Auto (DGA)

AR

Use

as

Required;

Non-Illustrated Part;

#

New This ModelYear

,

.

,

,

.

.

.

June

1998

.

. .

background image

1997-99

JEEP CHEROKEE (XJ)

Page 025-1 2

PARTS CATALOG

Emission Systems

Vacuum Canister

Engine 1998 XJ 1999 XJ

025-335

June

1998

background image

Emission Systems

1997-99

JEEP CHEROKEE (XJ)

PARTS CATALOG

Figure

025-335

Page

025-1

3

ITEM

PART

QTY

LINE

BODY

ENGINE

TRANS

DESCRIPTION

Vacuum Canister

Engine 1998

XJ

1999

XJ

1

CANISTER, Vapor

4854 112

1

EPO,

1998 XJ

ERO

53031

1

EPO,

ERO

2

J942 0882

1

EPO,

SCREW, Hex Flange Head,

ERO

5300 7836

1

J, T

EPO,

1998 XJ

ERO

ERO

ERO

ERO

ERO

ERO

ERO

1

J, T

EPO,

Europe, Leaded Gas, 1999 XJ

5301 3

1

EPO,

1998 XJ

4

6035 058

3

J, T

EPO,

SCREW, Hex Flange Head,

5

4192 074

1

EPO,

CAP, Vapor Canister

6

6503 951

2

EPO,

STUD,

8

NUT, Hex,

.OO

6101 469

2

EPO,

1998 XJ

6500 284

2

EPO,

1999 XJ

ERO

ERO

JEEP CHEROKEE (LHD) (RHD) (XJ)

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Manual Trans.

Auto. AlSlN

DGD 3

Auto (DGA)

AR

Use as Required;

Non-Illustrated Part;

= New This

June

1998

.......

.

.

.

.

background image

1997-99

JEEP CHEROKEE (XJ)

Page 025-1 4

PARTS CATALOG

Emission

Emission Control Vacuum Harness

Engine

background image

Emission Systems

1997-99

JEEP CHEROKEE (XJ)

PARTS CATALOG

Figure

025-430

Page 025-1 5

ITEM

QTY

LINE

BODY

TRANS

Emission Control

Vacuum Harness

Engine

1

4669

1

2

4882 996

1

56027

1

EPO,
ERO

EPO,
ERO
EPO,

SOLENOID, Duty Cycle Purge

BRACKET, Duty Cycle Purge Solenoid

1997

XJ

1998

XJ.

1999

XJ

3

SCREW

6032 988

2

1997

XJ

6032 988

2

EPO,

1998

XJ,

1999

XJ

ERO

149

1

B,

U

EPO

151

1

B,

U

ERO

1997

XJ,

1998

XJ

895

1

J,

T

EPO

1998 XJ, 1999

XJ

896

1

J, T

ERO

1998

XJ

5303 0880

1

J,

T

EPO

1997

XJ

4

HARNESS, Duty Cycle Purge Solenoid

0888

1

J,

T

151 AB

1

B,

U

1

J,

T

ERO
ERO
ERO

1997

XJ

1999

XJ

1999

XJ

JEEP CHEROKEE (LHD)

(XJ)

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Manual Trans.

spd.

Auto.

AlSlN

DGD 3

Auto

(DGA)

AR

=

Use

as

Required;

=

Non-Illustrated Part;

#

New

This ModelYear

June

1998

background image

1997-99

JEEP CHEROKEE (XJ)

Page

6

PARTS CATALOG

Emission Systems

Emission Control Vacuum Harness

Diesel Engine

025-450

background image

1997-99

JEEP CHEROKEE (XJ)

Emission Systems

PARTS CATALOG

Figure

025-450

Page

025-1 7

ITEM

PART

QTY

LINE

BODY

ENGINE

TRANS

DESCRIPTION

Emission Control Vacuum Harness

Diesel Engine

1

5602 7094

2

6034 959

3

5303 1542

1

2

1

I

MODULATOR, Vacuum Electric
SCREW, Hex Flange Head,

TUBE, Exhaust Gas Recovery

JEEP CHEROKEE (LHD) (RHD)

(XJ)

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Manual Trans.

Auto.

DGD

=

3

(DGA)

AR

= Use as Required;

= Non-Illustrated Part; # = New This ModelYear

June

1998

.

.

,

.

.

.

.

background image

1997-99

JEEP CHEROKEE (XJ)

Page

025-1 8

PARTS CATALOG

Emission Systems

Leak Dectection

Pump

1998

XJ

1999

XJ

025-460

June

1998

background image

Emission Systems

1997-99

JEEP CHEROKEE (XJ)

PARTS CATALOG

Figure

025-460

Page

025-1

9

PART

LINE

BODY

ENGINE TRANS

DESCRIPTION

Leak Dectection

Pump

1

53013

1

J, T

2

4854 184

1

J,

T

3

4612 901

1

EPO,
ERO
EPO,
ERO

EPO,

PUMP, Leak Detection

BRACKET, Leak Detection Pump

FILTER, Leak Detection Pump

1998 XJ

.

4

53013

5

53013

.

.

1

J. T

1

J, T

ERO

EPO,
ERO
EPO,

ERO

HOSE, Leak Detection Pump

HOSE, Leak Detection Pump

6635 482

3

EPO,

1998 XJ

6035 482

3

J,

T

ERO
EPO,
ERO

1999 XJ

JEEP CHEROKEE

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Manual Trans.

Auto. AlSlN

DGD

= 3

Auto (DGA)

AR Use as Required;

Non-Illustrated Part;

New This ModelYear

June

1998

background image

1997-99

JEEP CHEROKEE

(XJ)

Page

025-20

PARTS CATALOG

Emission Systems

Vacuum Pump

Diesel Engine

1997 XJ

025-470

June

1998

background image

Emission Systems

1997-99

JEEP CHEROKEE (XJ)

PARTS CATALOG

Figure 025-470

Page

025-21

T M

AR

IN

DESCRIPTION

Vacuum Pump

Engine

1997

XJ

1

4796 035

1

2

4797 759

1

CLIP, Pipe
SLEEVE, Rubber

3

4762 717

1

BOLT, Banjo

6

4796 036

1

PIPE, Vacuum Pump Oil Drain

7

2

CLAMP, Heater Hose

.

1

NUT, Hex Flange,

1

BOLT, Tow Hook

15

4720 688

6

WASHER, Flat

18

4720 702

1

WASHER, Plain

19

4723 291

1

BOLT, Starter

22

51

1

BRACKET, Alternator

1

ALTERNATOR

JEEP CHEROKEE (LHD)

SERIES

LINE

BODY

ENGINE

,

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Manual Trans.

Auto. AlSlN

DGD

=

3

Auto (DGA)

AR

Use

as

Required;

-

Non-Illustrated Part;

=

New This

Modelyear

June

1998

background image

Figure

025-470

1997-99

JEEP CHEROKEE (XJ)

Page

025-22

PARTS CATALOG

Emission Systems

Vacuum Pump

Diesel

Engine 1997 XJ

JEEP CHEROKEE

SERIES

LINE

BODY

ENGINE

TRANSMISSION

Line

Dr.

Diesel

Dr.

(DGB)

(DGB)

Manual Trans.

spd. Auto.

DGD

=

3

Auto (DGA)

June

1998

AR

= Use as Required;

= Non-Illustrated Part;

#

New

This


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