Cin Acr 850 SX L315 85


{Change Comments ***********************************************************}

{3/9/89 minor corections by JR}

{4/25/89
Copied & Modified; Fanuc 10T-MS [-] L001.58, for Brunswick.
Machine is a Cincinnati Series 208 Turning Center, Acramatic 850TC
Jim Radcliffe}

{7/24/90, Added InitProg globally to posts with this remark, DWB}
{5/17/91, Updated Cincinnati Acr 850TC L102.56 to .81 format, JR}

{8/6/91
Updated: Cincinnati Acr 850TC L102.81
For: Gibbs & Associates
Updated to Version 4.0 per Fanuc 10T MS [-] L001.82 Format.
Kim Michelman}

{8/6/91
Using "Reference Rewind Stop" characters (:) unstead of SeqLab (N) at beginning of operations.
Changed the startup code per the manual, ':' Program# Rapid Plane 'G62G70' AbsOrInc 'G95' Home GearRange EOL.
Added the GetSpinOn sub to differentiate the 'M13' from 'M03' and 'M14' from 'M04'.
The GetSpinOn replaced the SpinOn command throughout the processor.
Added the missing NextOp at the end of the prog.
Put the EOP on the same line as the FirstHome, per the manual.
Deleted the ProgStop and the Untool ToolChng from the end of the prog.
Kim Michelman}

{6/8/93
Copied & modified: Cincinnati Acr 850TC L102.82.1
For: Braden Eng / Illiana Machine
Control: Acramatic 850 TC
Machine: Cincinnati Milicron Cinturn 18" Universal Turning Center
Use sequence number for colon blocks.
Added leading zero supression on G & M & T codes.
Changed ToolChng from M26 to M6.
Modified GearRanges.
Added XsAreRadii to initializations.
Added CoolOff at end of tool.
Reduce RPM to 125 at end of tool if next tool has a new gear or spindle direction.
Changed to use absolute arc centers.
Added spaces between codes.
Deleted "XatFinZ ThrdHeight" line before thread cycle.
This was to position to the major dia,
set CAM document to have Start X and Major Ż set the same.
Jim Radcliffe}

{8/6/93
Modified: Cin Acr 850 TC [IM] L289.82.1
For: Braden Eng / Illiana Machine
Control: Acramatic 850 TC
Machine: Cincinnati Milicron Cinturn 18" Universal Turning Center
Modified retract to index position.
Machine has 2 turrets: Lower = Tools 1 thru 6 Upper = Tools 11 thru 16
When indexing from Lower to Upper retract Z to NewHome + 20"
When indexing from Upper to Lower retract X to NewHome + 13"
Unconditional axis output in FormatArc.
Deleted extra Rapid from Approach.
Moved callout of CSSOn for FirstOp and NewTool.
Changed format of output from 0. to 0 for a zero output.
Due to a recent visit to the Twilite Zone,
I had to start with a fresh Form (I used L001) to get this to work.
Colon block must imediatly follow a program stop.
Moved ProgStop to a line by itself after DoOpComments in same tool.
Rewrote CheckOffset to add Colon Block if ProgStop.
Modified R value for Threading by .050 for clearance
Jim Radcliffe}

{11/1/94
Copied & modified: Cin Acr 850 TC [IM] L289.82.2
For: Accurate Tool Co.
Control: Acramatic 850 SX
Machine: Cincinnati Milicron Avenger
Changed G76 to G33 for Threading Canned Cycle.
Moved EOP down to line by itself.
Added 1 NULL character to end of program.
Added X and I values for Tapered threading.
Jim Radcliffe}

{3/2/95
Updated: Cin Acr 850 SX L315.82.2
For: Gibbs & Associates
Versions: ncCad 4.33.01/ncCAM 4.33/ncPost 4.33.05/Compost 4.21.27
Changes made per Pete Jackson
Updated to Version 4.1 per Fanuc 10T MS [-] L001.82.1c Format.
Added RestoreScale Sub per 4-Axis Post Processor.
Added Logic to suppress Feed and FeedRate for Approaches.
Added bypass of AutoFinish for Non-Canned RoughSimple Operations.
Added XSPC ZSPC at AutoFinish for NOT CannedCycle AND NOT Turning Operations.
Changed RapidC StrtPos to StockOff StrtPosC at AutoFinish for NOT CannedCycle Operations.
Modified non-CannedCycle AutoFinish.
Method of testing for IF NOT Drilling? AND NOT Grooving? AND NOT RoughSimple? AND NOT Threading?
did not allow for AutoFinish pass of IF Turning?
Rewrote to test for IF Turning? ELSE IF Roughing? AND NOT RoughSimple?
Added support for AutoFinish of non-Canned Threading Cycle.
Miscellaneous other changes.
DWB}

{3/15/95
Modified: Cin Acr 850 SX L315.82.3
For: Gibbs & Associates
Versions: ncCad 4.33.01/ncCAM 4.33/ncPost 4.33.05/Catalyst v2.14.30/Compost 4.21.27
Added Address Spaces to Canned Tap and Peck Drilling Cycles in Mach Spec Drilling Dialog.
Added '##.0####;0 Format back in Address K of Mach Spec Threading Dialog.
Somehow, this disappeared.
Added call to RestoreScale prior to SafeStart Home block at beginning of FirstOperation.
Prior to calling RestoreScale, we were outputting Home on the SafeStart block, which did not get
correctly scaled during Metric>English conversion, and vice-versa.
DWB}

{7/27/95, Updated Cin Acr 850 SX L315.82.4 to .85 format, JR}

{Prog Numeric Format Definitions *******************************************}

#1 = '0.00'
#2 = '###.0###;0'
#3 = '#######0'
#4 = '##.#0'
#5 = '+#.0###;0'
#6 = '0000'
#7 = '#'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ADD#,2)
FORMAT(MUL#,2)
FORMAT(HomeX#,2)
FORMAT(NewHomeX#,2)
FORMAT(NewHomeZ#,2)
FORMAT(FirstHomeX#,2)
FORMAT(FirstHomeZ#,2)
FORMAT(StartPosX#,2)
FORMAT(Operation#,3) {.72}
FORMAT(Tool#,3) {.72}
FORMAT(Dwell#,4) {.72}
FORMAT(XCutDepth#,5)
FORMAT(ZCutDepth#,5)
FORMAT(CycleStartXRadius#,5)
FORMAT(Program#,6) {.72}
FORMAT(RapidF#,7)

{Prog Subroutines **********************************************************}

RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
SeqLabC '(MSG, OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
SeqLabC '(MSG, ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
SeqLabC '(MSG, ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
SeqLabC '(MSG, TOOL ' Tool# ': ' ToolSize$ ' ' ToolType$ ' )' EOL
END
IF ToolComment?
SeqLabC '(MSG, ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN

PSInit: {reset flags from last Op, .70}
RETURN

PSStuff:
RETURN

DoPostScript:
PSInit
EachPS
SeqLabC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqLabC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN

StockOnNoCan:
IF NOT CannedCycle?
StockOn {need stock for SP positioning, if not a canned cycle}
END
RETURN

FeedNoCan:
IF NOT CannedCycle?
FeedC
END
RETURN

FeedRateNoCan:
IF NOT CannedCycle?
FeedRateC
END
RETURN

ODApproachSP:
IF CannedCycle? AND Threading?
{back off 2 threads from start point}
SeqLabC StockOnNoCan ' Z' ADD# CycleStartZ# MUL# NUM#('2') DIV# NUM#('1') Thread# EOL
ELSE
SeqLabC StockOnNoCan ZSPC EOL
END
SeqLabC StockOff XOpCDC EOL
StockOnNoCan
IF NotEqual? CycleStartX# XOpCD#
SeqLabC FeedNoCan XSPC FeedRateNoCan EOL
END
RETURN

IDApproachSP:
IF CannedCycle? AND Threading?
{back off 2 threads from start point}
SeqLabC StockOnNoCan ' Z' ADD# CycleStartZ# MUL# NUM#('2') DIV# NUM#('1') Thread# EOL
ELSE
SeqLabC StockOnNoCan ZSPC EOL
END
SeqLabC StockOff XOpCDC EOL { for SameTool ApproachID }
StockOnNoCan
IF NotEqual? CycleStartX# XOpCD#
SeqLabC FeedNoCan XSPC FeedRateNoCan EOL
END
RETURN

FaceApproachSP:
SeqLabC StockOnNoCan XSPC EOL { for SameTool ApproachFace }
SeqLabC StockOff ZOpCPC EOL
StockOnNoCan
IF NotEqual? CycleStartZ# ZOpCP#
SeqLabC FeedNoCan ZSPC FeedRateNoCan EOL
END
RETURN

AppMove:
StockOff ThisOpEntryZCP
RETURN

Approach: { NOT FOR TAILSTOCK, .82 }
Rapid RapidF# { RapidF# Forces FeedRate }
IF ApproachOD?
SeqLabC StockOff ThisOpEntryXCP AppMove EOL
ODApproachSP
ELSE
IF ApproachID?
SeqLabC StockOff XOpCD AppMove EOL
IDApproachSP
ELSE {ApproachFace}
SeqLabC StockOnNoCan XSP AppMove EOL
FaceApproachSP
END
END
RETURN

GetSpinOn:
IF CWSpindle?
IF CoolOff?
' M3'
ELSE
' M13'
END
ELSE
IF CoolOff?
' M4'
ELSE
' M14'
END
END
RETURN

StartSpeed:
CSSOff
IF ConstantSurfaceFeed?
CalcRPM1
ELSE
Speed
END
RETURN

CheckOffset:
IF LAST ProgStop?
SeqLabC ' M0' EOL
':?' Rapid Plane ' G95' ' G97' ' F.05' StartSpeed OpToolID GetSpinOn GearRange EOL
DoPostScript
IF ConstantSurfaceFeed?
SeqLabC Preset MaxRPM EOL
END
ELSE
IF NewGear?
SeqLabC SpinOff EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqLabC CoolOff EOL
END
END
IF NewToolOffset?
{tool offsets not used in this processor}
END
IF NewGear?
SeqLabC GearRange EOL
END
IF ConstantSurfaceFeed?
IF LAST ConstantSurfaceFeed?
IF NotEqual? MaxRPM# LAST MaxRPM#
SeqLabC Preset MaxRPM EOL
END
SeqLabC SpeedC EOL
ELSE
SeqLabC Preset MaxRPM EOL
{set in main after StrtPos}
END
ELSE
IF LAST ConstantSurfaceFeed?
SeqLabC CSSOff ' G97' Speed EOL
ELSE
SeqLabC SpeedC EOL
END
END
IF NewGear?
SeqLabC GetSpinOn EOL
ELSE
IF NOT CoolOff? AND LAST CoolOff?
SeqLabC CoolOn EOL
END
END
DoPostScript
END
RETURN

FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveX MoveZ
IF ArcIJFormat?
ArcIJ
ELSE
ArcR
END
RETURN

CkCRC: { 4.2 }
IF XMove? OR ZMove? { Approach Length Feature and Multiple Pockets }
CRCOnC
END
IF LastFeat? AND EmptyLine? { Exit Length Feature }
CRCOffC
END
RETURN

ToolPath:
EACHFeat
GetToolTip
IF LastFeat? AND Drilling?
IF Dwell?
SeqLabC ' G4 F' Dwell# EOL
END
END
IF PointFeat?
SeqLabC MoveSXYC EOL
ELSE
IF RapidFeat?
SeqLabC RapidC MoveXC MoveZC EOL
ELSE
IF LineFeat?
SeqLabC CkCRC FeedC MoveXC MoveZC FeedRateC EOL
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, LAST, FIRST or NEXT modifiers in this loop }
SeqLabC FormatArc FeedRateC EOL
NEXTQuadrant
ELSE
IF ThreadFeat?
SeqLabC ' G33' MoveXC MoveZC ThrdLead EOL
Rapid
END
END
END
END
END
NEXTFeat
RETURN

CheckRapid:
CRCOffC
IF LAST CannedCycle?
Rapid
ELSE
RapidC
END
RETURN

GoNewHome:
IF ToolOver?('10') AND LAST NOT ToolOver?('10') {lower to upper turret index}
' X' NewHomeX# ' Z' ADD# Num#('20.0') NewHomeZ#
ELSE
IF NOT ToolOver?('10') AND LAST ToolOver?('10') {upper to lower turret index}
' X' ADD# Num#('13.0.') NewHomeX# ' Z' NewHomeZ#
ELSE {index on same turret}
NewHome
END
END
RETURN

GoFirstHome:
IF FIRST ToolOver?('10') AND NOT ToolOver?('10') {lower to upper turret index}
' X' FirstHomeX# ' Z' ADD# Num#('20.0') FirstHomeZ#
ELSE
IF NOT FIRST ToolOver?('10') AND ToolOver?('10') {upper to lower turret index}
' X' ADD# Num#('13.0.') FirstHomeX# ' Z' FirstHomeZ#
ELSE {index on same turret}
FirstHome
END
END
RETURN

{Start of executable Prog **************************************************}

{setup and initializations}
InitProg
SetAbs
PosSideLathe
StandardXZArcs
XsAreRadii
SetMaxRPM('1600')
SetMaxFeed('500')
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: must be all capital letters when typed in.' EOL
' ENDOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
END
EachOp {Start of post processing *********************}
GetLCycle
IF FirstOperation?
RestoreScale
SetHome
':?' Rapid Plane ' G95' ' G97' Home ' F.05' StartSpeed OpToolID ToolChng GetSpinOn GearRange EOL
SeqLabC '(MSG,' Program# '81 )' EOL {the 81 refers to customers machine number}
IF UseComments?
SetScale('1')
IF ProgramNameComment?
SeqLabC '(MSG, ' ProgramName$ ' )' EOL
END
IF ProgramComment?
SeqLabC '(MSG, ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
SeqLabC '(MSG, FORMAT: ' FormatName$ ' )' EOL
END
IF MovesComment?
SeqLabC '(MSG, OUTPUT IN ABSOLUTE INCHES )' EOL
END
IF TimeComment?
SeqLabC '(MSG, ' Date$ ' AT ' Time$ ' )' EOL
END
END
RestoreScale
OpenSub
StockOff {.71.2}
DoOpComments
DoPostScript
IF ConstantSurfaceFeed?
SeqLabC Preset MaxRPM EOL
SeqLabC CSSOn ' G96 R' HomeX# Speed EOL
END
Approach
ELSE
IF NewTool?

{Finish off last Operation}

StockOff {.62}
CheckRapid
IF LAST ApproachOD?
SeqLabC LAST OpExitXCPC CoolOff EOL
SeqLabC LAST OpExitZCPC EOL
ELSE
IF LAST ApproachID?
SeqLabC LAST XOpECDC CoolOff EOL
SeqLabC LAST OpExitZCPC EOL
ELSE
SeqLabC LAST OpExitZCPC CoolOff EOL
END
END
DoEndOpPS
IF CWSpindle? AND LAST NOT CWSpindle?
SeqLabC CSSOff ' G97' GoNewHome ' S125' EOL
ELSE
IF NOT CWSpindle? AND LAST CWSpindle?
SeqLabC CSSOff ' G97' GoNewHome ' S125' EOL
ELSE
IF NewGear?
SeqLabC CSSOff ' G97' GoNewHome ' S125' EOL
ELSE
IF LAST ConstantSurfaceFeed?
SeqLabC CSSOff ' G97' GoNewHome CalcRPM2 EOL
ELSE
SeqLabC GoNewHome EOL
END
END
END
END

{Start new Operation}

DoOpComments
IF LAST ProgStop?
SeqLabC ' M0' EOL
ELSE
SeqLabC ProgStop EOL
END
':?' Rapid Plane ' G95' ' G97' Home ' F.05' StartSpeed OpToolID ToolChng GetSpinOn GearRange EOL
DoPostScript
IF ConstantSurfaceFeed?
SeqLabC Preset MaxRPM EOL
SeqLabC CSSOn ' G96 R' HomeX# Speed EOL
END
Approach
ELSE
IF SameTool? {.62}
DoEndOpPS

{Start new Operation}

StockOff
DoOpComments
IF LAST StraightConnect?
CheckOffset
CheckRapid
SeqLabC StockOnNoCan XSPC ZSPC EOL
ELSE
CheckRapid
IF ApproachOD?
IF LAST ApproachOD?
SeqLabC LAST XOpECDC EOL
ELSE {around}
IF LAST ApproachID?
SeqLabC LAST XOpECDC EOL
END
SeqLabC LAST OpExitZCPC EOL
SeqLabC LAST OpExitXCPC EOL
END
CheckOffset
ODApproachSP
ELSE
IF ApproachID?
IF LAST ApproachID?
SeqLabC LAST XOpECDC EOL
ELSE
IF LAST ApproachOD? {around}
SeqLabC LAST OpExitXCPC EOL
END
SeqLabC LAST OpExitZCPC EOL
SeqLabC XOpCDC EOL
END
CheckOffset
IDApproachSP
ELSE {ApproachFace}
IF LAST ApproachFace?
SeqLabC LAST ZOpECPC EOL
ELSE
IF LAST ApproachOD? {around}
SeqLabC LAST OpExitXCPC EOL
ELSE {LAST ApproachID}
SeqLabC LAST XOpECDC EOL
END
SeqLabC LAST OpExitZCPC EOL
END
CheckOffset
FaceApproachSP
END
END
END
END
END
END {common point for all operations}
IF ConstantSurfaceFeed?
IF SameTool?
IF LAST ProgStop?
SeqLabC CSSOn ' G96 R' StartPosX# Speed EOL
ELSE
IF LAST NOT ConstantSurfaceFeed?
SeqLabC CSSOn ' G96 R' StartPosX# Speed EOL
END
END
END
END
IF CannedCycle?
StockOff
IF Roughing?
IF RoughSimple?
StockOn
SetPass1
ToolPath
ELSE
SetPass2
SeqLabC Feed FeedRate EOL
IF RoughContour?
SeqLabC '(BAR,'
IF ApproachFace?
' H1'
END
IF NOT AutoFinish?
' C1'
END
CutDepth XStkLeft ZStkLeft XSP ZSP ')' EOL
ELSE
IF RoughPatternShift?
SeqLabC '(CPY,'
IF ApproachFace?
' H1'
END
IF NOT AutoFinish?
' C1'
END
IF ApproachFace?
' D' ZCutDepth#
ELSE
' D' XCutDepth#
END
XStkLeft ZStkLeft XSP ZSP ')' EOL
END
END
SeqLabC Feed XSP ZSP FeedRate EOL
ToolPath
SeqLabC '(ENC)' EOL
END
ELSE
IF Threading?
SeqLabC '(THD,' CutDepth
IF SingleEdgeCut?
ToolAngle
ELSE
' A0'
END
' R' ADD# CycleStartXRadius#
IF ApproachOD?
Num#('.05')
ELSE {Approach ID}
Num#('-.05')
END
XatFinZ ZSP ')' EOL
SeqLabC LCycle
IF Chamfer?
ThrdHeight {move to major diameter. force auto 45Ą pullout}
END
IF Taper?
XAtFinZ FinZ ' I' MUL# DIV# Num#('1') Thread# DIV# Taper# FinishZInc#
ELSE
FinZ
END
ThrdLead EOL
SeqLabC '(ENC)' EOL
IF AutoFinish?
SeqLabC Rapid XatFinZ ZSP EOL
SeqLabC LCycle
IF Chamfer?
ThrdHeight {move to major diameter. force auto 45Ą pullout}
END
FinZ ThrdLead EOL
SeqLabC RapidC ' X' CycleStartXRadius# EOL
SeqLabC ZCSP EOL
END
ELSE
IF Drilling?
SeqLabC LCycle ZDepth RLevel Dwell Peck Retract FeedRate EOL
SeqLabC DrillOff EOL
IF AutoFinish?
SeqLabC Feed ZDepth EOL
SeqLabC RLevel EOL
END
ELSE
IF Grooving?
StockOn
SetPass1
SeqLabC StrtPos EOL
ToolPath
END
END
END
END
ELSE
StockOn
SetPass1
ToolPath
IF AutoFinish? { .82.1c }
StockOff
IF Turning?
SetPass1
RapidC
IF ApproachFace?
SeqLabC ZOpECPC EOL
FaceApproachSP
ELSE
SeqLabC XOpECDC EOL
IF ApproachOD?
ODApproachSP
ELSE {ApproachID}
IDApproachSP
END
END
SeqLabC StockOff StrtPosC EOL
ToolPath
ELSE
IF Roughing? AND NOT RoughSimple?
SetPass2
SeqLabC RapidC XSPC ZSPC EOL
SeqLabC StockOff StrtPosC EOL
ToolPath
ELSE
IF Threading?
SetPass1
SeqLabC ' X' ADD# FinishXRadius# Taper# EOL
SeqLabC ' G33'
IF Taper?
XatFinZ
END
FinZ ThrdLead EOL
SeqLabC Rapid XSP EOL
SeqLabC ZSP EOL
END
END
END
END
END
NextOp {loops back to EachOP until last Operation}

{End of program ************************************************************}

{finish last operation}
StockOff
CRCOffC
IF CannedCycle?
Rapid
ELSE
RapidC
END
IF ApproachOD?
SeqLabC OpExitXCPC CoolOff EOL
SeqLabC OpExitZCPC EOL
ELSE
IF ApproachID?
SeqLabC XOpECDC CoolOff EOL
SeqLabC OpExitZCPC EOL
ELSE
SeqLabC OpExitZCPC CoolOff EOL
END
END
DoEndOpPS
SeqLabC CSSOff ' G97' GoFirstHome ' S125' EOL
SeqLabC UnTool ToolChng EOL
SeqLabC EOP EOL
IF UseComments?
SetScale('1') {restore scale for comments}
IF FileBytesComment?
SeqLabC '(MSG, FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
SeqLabC '(MSG, FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
SeqLabC '(MSG, FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
END
Post
ASCII('00') EOL
Close
Retag


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