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Impoit.int notÄ™
Vołvo 440 1,9D Turbo 1994-97
Engine codÄ™: D19T
Replacemeitt lnterv.il Guide
Check For Engine D.im.ige
Re|>.iir Times â€Ã³ Itrs $l>eci.il Tools $l>eci.il Precmitions
Remov.il
Inst.ill.ition
1.    Rock crankshaft slightly to ensure timing pin located correctly [6].
2.    Ensure timing marks aligned [7] & [8].
3.    Observe direction of rotation marks on belt. Align marks on belt with marks on sprockets [12] & [13].
4.    Ensure tensioner pulley nut fully slackened [11 ].
5.    Fit timing belt in following order:
o Crankshaft sprocket. o Auxiliary shaft sprocket. o Guide pulley. o Injection pump sprocket. o Camshaft sprocket.
NOTĘ: Ensure belt is t.mt between sprockets.
6.    Fit tool No.999-5506 to belt [14].
7.    Screw M6 bolt into timing belt rear cover to push on tool at tensioner pulley [15].
8.    Screw in M6 bolt and tension belt to 7,5 mm (cold). Use tension gauge [16].
9.    Tighten tensioner pulley nut to 50 Nm [11 ].
10.    Remove:
o Tensioning tool [14]. o Timing pin [6].
11.    Tum crankshaft two turns clockwise. Insert timing pin [6].
12.    Ensure timing marks aligned [7] & [8].
13.    Recheck belt tension.
14.    Remove:
o M6 bolt [15]. o Timing pin [6].
15.    Fit blanking pÅ‚ug.
16.    Check and adjust injection pump timing.
17.    Install components in reverse order of removal.
18.    Bleed fuel system.
19.    Tighten crankshaft pulley bolt to 95 Nm [9].
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