670DZ–01
I32290
A/T:
M/T:
Console Panel
Upper
Floor Shift Shift Lever
Knob Sub–assy
Console Panel Upper
Radio Receiver Assy
Radio Bracket No.2
Radio Bracket No.1
Instrument Cluster
Finish Panel
Instrument Cluster Finish Panel
Sub–assy Center
Heater Control Knob
–
AUDIO & VISUAL SYSTEM
AUDIO & VISUAL SYSTEM
67–1
1713
Author:
Date:
2004 COROLLA (RM1037U)
AUDIO & VISUAL SYSTEM
COMPONENTS
I32291
Power Point:
Cigarette Lighter:
Cigarette Lighter
Bezel Stay
Cigarette Lighter Assy
Cigarette Lighter Cover
Power Point Socket Assy
Power Point Socket Cover
Front No.2 Speaker
Assy
Amplifier Antenna
Assy
Antenna Nut
Front No.1 Speaker Assy
Power Point Socket Assy RR
Power Outlet Socket Cover RR
Rear Speaker Assy
Roof Antenna Pole Sub–assy
Antenna Cord Sub–assy
Rivet
Rivet
67–2
–
AUDIO & VISUAL SYSTEM
AUDIO & VISUAL SYSTEM
1714
Author:
Date:
2004 COROLLA (RM1037U)
670DY–01
I32292
4 Claws
2 Clips
I32293
4 Claws
Pin
Pin
I32294
–
AUDIO & VISUAL SYSTEM
RADIO RECEIVER ASSY
67–3
1715
Author:
Date:
2004 COROLLA (RM1037U)
RADIO RECEIVER ASSY
REPLACEMENT
HINT:
COMPONENTS: See page
67–1
1.
REMOVE FLOOR SHIFT SHIFT LEVER KNOB SUB–ASSY (M/T TRANSAXLE)(See page
71–10
)
2.
REMOVE CONSOLE PANEL UPPER(See page
71–10
)
3.
REMOVE HEATER CONTROL KNOB(See page
71–10
)
4.
REMOVE INSTRUMENT CLUSTER FINISH PANEL(See page
71–10
)
5.
REMOVE INSTRUMENT CLUSTER FINISH PANEL
SUB–ASSY CENTER
(a)
Remove the 4 screws.
(b)
Using a screwdriver, disengage the 2 clips and 4 claws,
then remove the instrument cluster finish panel sub–assy
center with radio receiver assy.
HINT:
Tape the screwdriver tip before use.
(c)
Disconnect the connectors.
6.
REMOVE RADIO RECEIVER ASSY
(a)
Disengage the 4 claws and 6 pins.
(b)
Remove the radio receiver assy from the instrument clus-
ter finish panel sub–assy center.
7.
REMOVE RADIO BRACKET NO.1
(a)
Remove the 4 screws and radio bracket No. 1.
I32295
I32293
4 Claws
Pin
Pin
I32292
4 Claws
2 Clips
67–4
–
AUDIO & VISUAL SYSTEM
RADIO RECEIVER ASSY
1716
Author:
Date:
2004 COROLLA (RM1037U)
8.
REMOVE RADIO BRACKET NO.2
(a)
Remove the 4 screws and radio bracket No. 2.
9.
INSTALL INSTRUMENT CLUSTER FINISH PANEL
SUB–ASSY CENTER
(a)
Place the radio receiver assy temporarily on the instru-
ment panel sub–assy upper. (*1)
(b)
Under the condition of (*1), engage the 6 pins and 4 claws
of the radio receiver assy with the instrument cluster finish
panel sub–assy center. (*2)
(c)
Under the condition of (*2), slide the instrument cluster
finish panel sub–assy center and the radio receiver assy
forward of the vehicle.
(d)
Connect the connectors and install the 2 clips and 4
claws.
(e)
Install the 4 screws and instrument cluster finish panel
sub–assy center with radio receiver assy.
670E0–01
H15393
H15394
1
2
3
H02440
Mandrel
Riveter
–
AUDIO & VISUAL SYSTEM
FRONT NO.1 SPEAKER ASSY
67–5
1717
Author:
Date:
2004 COROLLA (RM1037U)
FRONT NO.1 SPEAKER ASSY
REPLACEMENT
HINT:
COMPONENTS: See page
67–1
1.
REMOVE FRONT ARMREST ASSY LH(See page
75–7
)
2.
REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSY (W/ POWER WINDOW)
(See page
75–7
)
3.
REMOVE FRONT ARMREST BASE PANEL UPPER LH (W/O POWER WINDOW)
(See page
75–7
)
4.
REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW)
(See page
75–7
)
5.
REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH(See page
75–7
)
6.
REMOVE FRONT DOOR TRIM BOARD SUB–ASSY LH(See page
75–7
)
7.
REMOVE FRONT NO.1 SPEAKER ASSY
(a)
Disconnect the connector.
(b)
Using a rivet cutter and air drill, drill out the rivets and re-
move the front No.1 speaker assy.
NOTICE:
Prizing the hole with a drill can lead to damage to the
rivet hole or breaking the drill.
Take care as the cut rivet is hot.
HINT:
Even if flange is taken off, continue drilling and push out remain-
ing fragments will the drill.
(c)
Using a vacuum cleaner, remove the drilled rivet and their
dust from the inside of the door.
8.
INSTALL FRONT NO.1 SPEAKER ASSY
(a)
Using an air riveter and nose piece No.1, strike rivets into
the door panel to install the front No.1 speaker assy to the
door panel.
NOTICE:
Install them in the order shown in the illustration.
NOTICE:
Do not prize a riveter, as riveter is damaged, it is not
tightened and the mandrel is bent.
H02441
Riveter
Riveter
H02442
Riveter
67–6
–
AUDIO & VISUAL SYSTEM
FRONT NO.1 SPEAKER ASSY
1718
Author:
Date:
2004 COROLLA (RM1037U)
Do not tilt the riveter and disconnect the rivet from the
material while handling a riveter, as the materials are
not tightened firmly.
Install the rivet while attaching materials, as they are
not tightened firmily.
(b)
Connect the connector.
9.
INSTALL FRONT DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW)
(See page
75–7
)
670E1–01
E50414
–
AUDIO & VISUAL SYSTEM
FRONT NO.2 SPEAKER ASSY
67–7
1719
Author:
Date:
2004 COROLLA (RM1037U)
FRONT NO.2 SPEAKER ASSY
REPLACEMENT
HINT:
COMPONENTS: See page
67–1
1.
REMOVE FRONT ARMREST ASSY LH(See page
75–7
)
2.
REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSY (W/ POWER WINDOW)
(See page
75–7
)
3.
REMOVE FRONT ARMREST BASE PANEL UPPER LH (W/O POWER WINDOW)
(See page
75–7
)
4.
REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW)
(See page
75–7
)
5.
REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH(See page
75–7
)
6.
REMOVE FRONT DOOR TRIM BOARD SUB–ASSY LH(See page
75–7
)
7.
REMOVE FRONT NO.2 SPEAKER ASSY
(a)
Open the part of service hole cover, then disconnect the
connector.
(b)
Remove the 2 nuts and front No. 2 speaker assy.
8.
INSTALL FRONT DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW)
(See page
75–7
)
670E2–01
I32296
67–8
–
AUDIO & VISUAL SYSTEM
REAR SPEAKER ASSY
1720
Author:
Date:
2004 COROLLA (RM1037U)
REAR SPEAKER ASSY
REPLACEMENT
HINT:
COMPONENTS: See page
67–1
1.
REMOVE REAR DOOR OPENING TRIM RH
2.
REMOVE REAR DOOR OPENING TRIM LH
3.
REMOVE BENCH TYPE REAR SEAT CUSHION ASSY(See page
72–6
or
72–8
)
4.
REMOVE REAR SEAT BACK ASSY (FIXED TYPE REAR SEAT)(See page
72–8
)
5.
REMOVE REAR SEAT BACK ASSY (SEPARATED TYPE REAR SEAT)(See page
72–6
)
6.
REMOVE REAR SEAT SIDE GARNISH RH (FIXED TYPE REAR SEAT)(See page
76–21
)
7.
REMOVE REAR SEAT SIDE GARNISH LH (FIXED TYPE REAR SEAT)(See page
76–21
)
8.
REMOVE ROOM PARTITION BOARD LH (SEPARATED TYPE REAR SEAT)(See page
76–21
)
9.
REMOVE ROOM PARTITION BOARD RH (SEPARATED TYPE REAR SEAT)(See page
76–21
)
10.
REMOVE ROOF SIDE GARNISH INNER RH(See page
76–21
)
11.
REMOVE ROOF SIDE GARNISH INNER LH(See page
76–21
)
12.
REMOVE PACKAGE TRAY TRIM PANEL ASSY(See page
76–21
)
13.
REMOVE REAR SPEAKER ASSY
(a)
Disconnect the connector.
(b)
Remove the 4 screws and rear speaker assy.
14.
INSTALL REAR SEAT BACK ASSY (FIXED TYPE REAR SEAT)(See page
72–8
)
15.
INSTALL REAR SEAT BACK ASSY (SEPARATED TYPE REAR SEAT)(See page
72–6
)
16.
INSTALL BENCH TYPE REAR SEAT CUSHION ASSY(See page
72–6
or
72–8
)
670E3–01
I32297
2 Clamps
–
AUDIO & VISUAL SYSTEM
ANTENNA CORD SUB–ASSY
67–9
1721
Author:
Date:
2004 COROLLA (RM1037U)
ANTENNA CORD SUB–ASSY
REPLACEMENT
HINT:
COMPONENTS: See page
67–1
1.
REMOVE INSTRUMENT PANEL SUB–ASSY UPPER(See page
71–10
)
HINT:
Refer to the procedure until the step, ”REMOVE INSTRUMENT PANEL SUB–ASSY UPPER” of
INSTRUMENT PANEL SUB–ASSY LOWER.
Remove the related parts as long as the antenna cord sub–assy can be removed.
2.
REMOVE VISOR HOLDER(See page
76–21
)
HINT:
Refer to the procedure until the step, ”REMOVE VISOR HOLDER” of ROOF HEADLINING ASSY.
Remove the parts related to the roof headlining assy in the range that antenna cord can be cut off.
3.
REMOVE SUN ROOF OPENING TRIM MOULDING (W/ SLIDING ROOF)
4.
DISCONNECT ANTENNA CORD SUB–ASSY
(a)
REAR SIDE:
Disconnect the connector and antenna cord plug.
(b)
REAR SIDE:
Remove the 2 clamps.
I32300
9 Clamps
67–10
–
AUDIO & VISUAL SYSTEM
ANTENNA CORD SUB–ASSY
1722
Author:
Date:
2004 COROLLA (RM1037U)
(c)
FRONT SIDE:
Remove the 9 clamps.
5.
REMOVE ROOF HEADLINING ASSY(See page
76–21
)
NOTICE:
Do not bend the roof headlining assy.
6.
REMOVE ANTENNA CORD SUB–ASSY
(a)
Remove the antenna cord sub–assy from the roof headlining.
I32299
: Tape Position
w/o Sliding Roof:
w/ Sliding Roof:
–
AUDIO & VISUAL SYSTEM
ANTENNA CORD SUB–ASSY
67–11
1723
Author:
Date:
2004 COROLLA (RM1037U)
7.
INSTALL ANTENNA CORD SUB–ASSY
(a)
Tape the antenna cord sub–assy at the position of the roof headlining shown in the illustration.
NOTICE:
The antenna cord sub–assy should come to the center of the tape (100 mm(3.94 in.) x 25
mm(0.98 in.)) when taped.
Try not to touch the adhesive side of the tape when taping.
(b)
Install the roof headlining assy (See page
76–21
).
(c)
Engage the 9 clamps at the front side of antenna cord.
(d)
Connect the plug and connector at the rear side of antenna cord.
8.
INSTALL REAR SEAT BACK ASSY (FIXED TYPE REAR SEAT)(See page
72–8
)
9.
INSTALL REAR SEAT BACK ASSY (SEPARATED TYPE REAR SEAT)(See page
72–6
)
10.
INSTALL BENCH TYPE REAR SEAT CUSHION ASSY(See page
72–6
or
72–8
)
11.
INSTALL INSTRUMENT PANEL SUB–ASSY UPPER(See page
71–10
)
HINT:
Refer to the procedure until the step, ”INSTALL INSTRUMENT PANEL SUB–ASSY UPPER” of INSTRU-
MENT PANEL SUB–ASSY LOWER.
670E4–01
I32298
Clamp
E52786
I31813
Cutout
67–12
–
AUDIO & VISUAL SYSTEM
AMPLIFIER ANTENNA ASSY
1724
Author:
Date:
2004 COROLLA (RM1037U)
AMPLIFIER ANTENNA ASSY
REPLACEMENT
HINT:
COMPONENTS: See page
67–1
1.
REMOVE ROOF HEADLINING ASSY(See page
76–21
)
NOTICE:
Do not bend the roof headlining assy.
HINT:
Refer to the procedure from ”REMOVE ROOF HEADLINING ASSY” of ROOF HEADLINING ASSY.
Remove the related parts as long as the amplifier antenna assy can be removed.
2.
REMOVE ROOF ANTENNA POLE SUB–ASSY(See page
67–13
)
3.
REMOVE AMPLIFIER ANTENNA ASSY
(a)
Disconnect the connector and antenna cord plug.
(b)
Remove the clamp.
(c)
Remove the antenna nut and amplifier antenna assy.
4.
INSTALL AMPLIFIER ANTENNA ASSY
(a)
Set the amplifier antenna assy to the hole on the roof, and
place the antenna cord on the cutout of the antenna nut.
(b)
Install the amplifier antenna assy with the antenna nut.
Torque: 4.5 N
⋅
m (46 kgf
⋅
cm, 40 in.
⋅
lbf)
5.
INSTALL ROOF HEADLINING ASSY(See page
76–21
)
6.
INSTALL REAR SEAT BACK ASSY (FIXED TYPE REAR SEAT)(See page
72–8
)
7.
INSTALL REAR SEAT BACK ASSY (SEPARATED TYPE REAR SEAT)(See page
72–6
)
8.
INSTALL BENCH TYPE REAR SEAT CUSHION ASSY(See page
72–6
or
72–8
)
670E5–01
I32289
–
AUDIO & VISUAL SYSTEM
ROOF ANTENNA POLE SUB–ASSY
67–13
1725
Author:
Date:
2004 COROLLA (RM1037U)
ROOF ANTENNA POLE SUB–ASSY
REPLACEMENT
HINT:
COMPONENTS: See page
67–1
1.
REMOVE ROOF ANTENNA POLE SUB–ASSY
(a)
Remove the roof antenna pole by turning it in the arrow
direction in the illustration.
670E6–01
E51929
E03722
67–14
–
AUDIO & VISUAL SYSTEM
CIGARETTE LIGHTER ASSY
1726
Author:
Date:
2004 COROLLA (RM1037U)
CIGARETTE LIGHTER ASSY
REPLACEMENT
HINT:
COMPONENTS: See page
67–1
1.
REMOVE FLOOR SHIFT SHIFT LEVER KNOB SUB–ASSY (M/T TRANSAXLE)(See page
71–10
)
2.
REMOVE CONSOLE PANEL UPPER(See page
71–10
)
3.
REMOVE CIGARETTE LIGHTER COVER
(a)
Disengage the 2 claws and remove the cigarette lighter
cover.
4.
REMOVE CIGARETTE LIGHTER ASSY
(a)
Turn the socket in the circumference direction as shown
in the illustration, disengage the claw between the socket
and the cigarette lighter bezel stay, and push out the
socket to the room side.
(b)
Align the socket with the notch on the cigarette lighter be-
zel stay, remove the cigarette lighter assy to the room
side.
5.
INSTALL CIGARETTE LIGHTER ASSY
(a)
Align the socket with the notch on the cigarette lighter bezel stay, push the cigarette lighter assy into
as hard as possible and install it.
670E7–01
E03722
–
AUDIO & VISUAL SYSTEM
POWER POINT SOCKET ASSY
67–15
1727
Author:
Date:
2004 COROLLA (RM1037U)
POWER POINT SOCKET ASSY
REPLACEMENT
HINT:
COMPONENTS: See page
67–1
1.
REMOVE FLOOR SHIFT SHIFT LEVER KNOB SUB–ASSY (M/T TRANSAXLE)(See page
71–10
)
2.
REMOVE CONSOLE PANEL UPPER(See page
71–10
)
3.
REMOVE POWER POINT SOCKET ASSY
(a)
Turn the socket in the circumference direction as shown
the illustration, disengage the claw between the socket
and the power point socket cover, and push out the socket
to the room side.
(b)
Align the socket with the notch on the power point socket cover, remove the power point socket assy
to the room side.
4.
INSTALL POWER POINT SOCKET ASSY
(a)
Align the socket with the notch on the power point socket cover, push the power point socket assy into
as hard as possible and install it.
670E8–01
E03722
67–16
–
AUDIO & VISUAL SYSTEM
POWER POINT SOCKET ASSY RR
1728
Author:
Date:
2004 COROLLA (RM1037U)
POWER POINT SOCKET ASSY RR
REPLACEMENT
HINT:
COMPONENTS: See page
67–1
1.
REMOVE PARKING BRAKE HOLE COVER SUB–ASSY(See page
71–10
)
2.
REMOVE FLOOR SHIFT SHIFT LEVER KNOB SUB–ASSY (M/T TRANSAXLE)(See page
71–10
)
3.
REMOVE CONSOLE PANEL UPPER(See page
71–10
)
4.
REMOVE CONSOLE BOX CARPET
5.
REMOVE CONSOLE BOX SUB–ASSY REAR (M/T TRANSAXLE)(See page
71–10
)
6.
REMOVE CONSOLE BOX SUB–ASSY REAR (A/T TRANSAXLE)(See page
71–10
)
7.
REMOVE POWER POINT SOCKET ASSY RR
(a)
Turn the socket in the circumference direction as shown
the illustration, disengage the claw between the socket
and the power outlet socket cover RR, and push out the
socket to the room side.
(b)
Align the socket with the notch on the power outlet socket cover RR, remove the power point socket
assy RR to the room side.
8.
INSTALL POWER POINT SOCKET ASSY RR
(a)
Align the socket with the notch on the power outlet socket cover RR, push the power point socket assy
RR into as hard as possible and install it.