670SE–01

I35216

: Clamps

67–22

–

AUDIO & VISUAL SYSTEM

AMPLIFIER ANTENNA ASSY (LIFTBACK MODELS)

AVENSIS REPAIR MANUAL (RM1018E)

AMPLIFIER ANTENNA ASSY (LIFTBACK MODELS)

REPLACEMENT

1.

REMOVE ROOF HEADLINING ASSY (

See page 76–45

)

2.

REMOVE AMPLIFIER ANTENNA ASSY

(a)

Disconnect the connectors.

(b)

Remove the bolt.

(c)

Remove the 3 clamps and the amplifier antenna assy.

3.

INSTALL AMPLIFIER ANTENNA ASSY

(a)

Install the bolt.
Torque: 7.0 N

m (71 kgf

cm, 62 in.

lbf)

(b)

Install the 3 clamps and the amplifier antenna assy.

(c)

Disconnect the connectors.

4.

INSTALL ROOF HEADLINING ASSY (

See page 76–45

)

670SC–03

67–16

–

AUDIO & VISUAL SYSTEM

AMPLIFIER ANTENNA ASSY (SEDAN MODELS)

AVENSIS REPAIR MANUAL (RM1018E)

AMPLIFIER ANTENNA ASSY (SEDAN MODELS)

REPLACEMENT

1.

DISCONNECT BATTERY NEGATIVE TERMINAL (

See page 60–1

)

2.

REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (

See page 71–11

)

3.

REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM)
(

See page 67–6

)

4.

REMOVE SHIFT LEVER KNOB SUB–ASSY (M/T TRANSAXLE) (

See page 41–11

)

5.

REMOVE CONSOLE PANEL SUB–ASSY UPPER (

See page 71–11

)

6.

REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET (

See page 67–5

)

7.

REMOVE CONSOLE BOX ASSY RR (

See page 71–11

)

8.

REMOVE HEATER TO REGISTER DUCT NO.2 (

See page 71–11

)

9.

REMOVE FRONT SEAT ASSY R

H (See page POWER SEAT

72–11

, MANUAL SEAT

72–16

)

10.

REMOVE FRONT DOOR SCUFF PLATE RH (

See page 76–36

)

11.

REMOVE REAR DOOR SCUFF PLATE RH (

See page 76–36

)

12.

REMOVE COWL SIDE TRIM BOARD RH (

See page 76–36

)

13.

REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (

See page 76–36

)

14.

REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (

See page 76–36

)

15.

REMOVE REAR SEAT CUSHION ASSEMBLY (

See page 72–32

)

16.

REMOVE REAR SEATBACK ASS

Y (See page 40/60 FOLDING

72–27

, UNITED FIXED

72–32

)

17.

REMOVE ROOF SIDE GARNISH INNER RH (

See page 76–36

)

18.

REMOVE FLOOR CARPET ASSY FRONT

I35246

Clamps

w/ Navigation:

w/ Navigation:

–

AUDIO & VISUAL SYSTEM

AMPLIFIER ANTENNA ASSY (SEDAN MODELS)

67–17

AVENSIS REPAIR MANUAL (RM1018E)

19.

REMOVE AMPLIFIER ANTENNA ASSY

(a)

Disconnect the connectors.

(b)

w/ Navigation:
Remove the 2 bolts, nut and screw.
w/o Navigation:
Remove the 2 bolts and nut.

(c)

w/ Navigation:
Remove the 11 clamps and amplifier antenna assy.
w/o Navigation:
Remove the 10 clamps and amplifier antenna assy.

67–18

–

AUDIO & VISUAL SYSTEM

AMPLIFIER ANTENNA ASSY (SEDAN MODELS)

AVENSIS REPAIR MANUAL (RM1018E)

20.

INSTALL AMPLIFIER ANTENNA ASSY

(a)

Install the 2 bolts.
Torque: 7.0 N

m (71 kgf

cm, 62 in.

lbf)

(b)

w/ Navigation:
Install the nut and screw.
w/o Navigation:
Install the nut.

(c)

w/ Navigation:
Install the 11 clamps and the amplifier antenna assy.
w/o Navigation:
Install the 10 clamps and the amplifier antenna assy.

(d)

Connect the connectors.

21.

REMOVE REAR SEAT CUSHION ASSEMBLY (

See page 72–32

)

22.

REMOVE REAR SEATBACK

ASSY (See page 40/60 FOLDING

72–27

, UNITED FIXED

72–32

)

23.

REMOVE FRONT SEAT ASS

Y RH (See page POWER SEAT

72–11

, MANUAL SEAT

72–16

)

670SD–02

–

AUDIO & VISUAL SYSTEM

AMPLIFIER ANTENNA ASSY (WAGON MODELS)

67–19

AVENSIS REPAIR MANUAL (RM1018E)

AMPLIFIER ANTENNA ASSY (WAGON MODELS)

REPLACEMENT

1.

DISCONNECT BATTERY NEGATIVE TERMINAL (

See page 60–1

)

2.

REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (

See page 71–11

)

3.

REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM)
(

See page 67–6

)

4.

REMOVE SHIFT LEVER KNOB SUB–ASSY (M/T TRANSAXLE) (

See page 41–11

)

5.

REMOVE CONSOLE PANEL SUB–ASSY UPPER (

See page 71–11

)

6.

REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET (

See page 67–5

)

7.

REMOVE CONSOLE BOX ASSY RR (

See page 71–11

)

8.

REMOVE HEATER TO REGISTER DUCT NO.2 (

See page 71–11

)

9.

REMOVE FRONT SEAT ASSY RH (

See page POWER SEAT 72–11

,

MANUAL SEAT 72–16

)

10.

REMOVE FRONT DOOR SCUFF PLATE RH (

See page 76–36

)

11.

REMOVE REAR DOOR SCUFF PLATE RH (

See page 76–36

)

12.

REMOVE COWL SIDE TRIM BOARD RH (

See page 76–36

)

13.

REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (

See page 76–36

)

14.

REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (

See page 76–36

)

15.

REMOVE REAR SEAT CUSHION ASSEMBLY
(

See page 40/60 FOLDING FLIP–UP CUSHION72–21

,

40/60 FOLDING 72–27

)

16.

REMOVE REAR SEATBACK ASSY
(

See page 40/60 FOLDING FLIP–UP CUSHION72–21

,

40/60 FOLDING 72–27

)

17.

REMOVE REAR SIDE SEAT BACK ASSY RH
(

See page 40/60 FOLDING FLIP–UP CUSHION72–21

,

40/60 FOLDING 72–27

)

18.

REMOVE TONNEAU COVER ASSY

19.

REMOVE BACK DOOR WEATHERSTRIP (

See page 76–54

)

20.

REMOVE DECK BOARD SUB–ASSY (

See page 76–54

)

21.

REMOVE DECK FLOOR BOX REAR (

See page 76–54

)

22.

REMOVE DECK FLOOR BOX FRONT (

See page 76–54

)

23.

REMOVE DECK FLOOR BOX RH (

See page 76–54

)

24.

REMOVE REAR FLOOR FINISH PLATE (

See page 76–54

)

25.

REMOVE DECK TRIM SIDE BOARD RH (

See page 76–54

)

26.

REMOVE ROOF SIDE GARNISH INNER RH (

See page 76–54

)

27.

REMOVE FLOOR CARPET ASSY FRONT

I35215

Clamps

w/ Navigation:

67–20

–

AUDIO & VISUAL SYSTEM

AMPLIFIER ANTENNA ASSY (WAGON MODELS)

AVENSIS REPAIR MANUAL (RM1018E)

28.

REMOVE AMPLIFIER ANTENNA ASSY

(a)

Disconnect the connectors.

(b)

w/ Navigation:
Remove the 3 bolts, nut and screw.
w/o Navigation:
Remove the 3 bolts and nut.

(c)

w/ Navigation:
Remove the 15 clamps and the amplifier antenna assy.
w/o Navigation:
Remove the 14 clamps and the amplifier antenna assy.

–

AUDIO & VISUAL SYSTEM

AMPLIFIER ANTENNA ASSY (WAGON MODELS)

67–21

AVENSIS REPAIR MANUAL (RM1018E)

29.

INSTALL AMPLIFIER ANTENNA ASSY

(a)

Install the 3 bolts.
Torque: 7.0 N

m (71 kgf

cm, 62 in.

lbf)

(b)

w/ Navigation:
Install the nut and screw.
w/o Navigation:
Install the nut.

(c)

w/ Navigation:
Install the 15 clamps and the amplifier antenna assy.
w/o Navigation:
Install the 14 clamps and the amplifier antenna assy.

(d)

Connect the connectors.

30.

INSTALL REAR SEATBACK ASSY
(

See page 40/60 FOLDING FLIP–UP CUSHION72–21

,

40/60 FOLDING 72–27

)

31.

REMOVE FRONT SEAT ASSY RH (

See page POWER SEAT 72–11

,

MANUAL SEAT 72–16

)

670SF–01

I35218

: Clamp

I36708

–

AUDIO & VISUAL SYSTEM

ANTENNA CORD SUB–ASSY

67–23

AVENSIS REPAIR MANUAL (RM1018E)

ANTENNA CORD SUB–ASSY

REPLACEMENT

1.

REMOVE ROOF HEADLINING ASSY (

See page 76–45

)

2.

REMOVE BACK DOOR TRIM PANEL ASSY UPPER (

See page 75–40

)

3.

REMOVE ANTENNA CORD SUB–ASSY

(a)

Disconnect the connectors.

(b)

Remove the bolt.

(c)

Remove the clamp and draw out the antenna cord sub–assy from the interior and the back door.

4.

INSTALL ANTENNA CORD SUB–ASSY

(a)

Press the 4 points of the grommet shown in the illustra-
tion, and install the antenna cord sub–assy.

(b)

Install the bolt.
Torque: 7.0 N

m (71 kgf

cm, 62 in.

lbf)

(c)

Connect the connectors.

5.

INSTALL ROOF HEADLINING ASSY (

See page 76–45

)

670SG–02

67–24

–

AUDIO & VISUAL SYSTEM

ANTENNA CORD SUB–ASSY NO.3

AVENSIS REPAIR MANUAL (RM1018E)

ANTENNA CORD SUB–ASSY NO.3

REPLACEMENT

1.

DISCONNECT BATTERY NEGATIVE TERMINAL (

See page 60–1

)

2.

REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (

See page 71–11

)

3.

REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM)
(

See page 67–6

)

4.

REMOVE SHIFT LEVER KNOB SUB–ASSY (M/T TRANSAXLE) (

See page 41–11

)

5.

REMOVE CONSOLE PANEL SUB–ASSY UPPER (

See page 71–11

)

6.

REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET (

See page 67–5

)

7.

REMOVE CONSOLE BOX ASSY RR (

See page 71–11

)

8.

REMOVE HEATER TO REGISTER DUCT NO.2 (

See page 71–11

)

9.

REMOVE FRONT DOOR SCUFF PLATE RH (

See page 76–36

)

10.

REMOVE REAR DOOR SCUFF PLATE RH (

See page 76–36

)

11.

REMOVE COWL SIDE TRIM BOARD RH (

See page 76–36

)

12.

REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (

See page 76–36

)

13.

REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (

See page 76–36

)

14.

REMOVE REAR SEAT CUSHION ASSEMBLY

(See page 40/60 FOLDING FLIP–UP CUSHION

72–21

, 40/60 FOLDING

72–27

)

15.

REMOVE REAR SEATBACK ASSY

(See page 40/60 FOLDING FLIP–UP CUSHION

72–21

, 40/60 FOLDING

72–27

)

16.

REMOVE REAR SIDE SEAT BACK ASSY RH

(See page 40/60 FOLDING FLIP–UP CUSHION

72–21

, 40/60 FOLDING

72–27

)

17.

REMOVE PACKAGE TRAY TRIM PANEL ASSY (

See page 76–45

)

18.

REMOVE REAR FLOOR FINISH PLATE (

See page 76–45

)

19.

REMOVE DECK TRIM SIDE PANEL ASSY RH (

See page 76–45

)

20.

REMOVE ROOF SIDE GARNISH INNER RH (

See page 76–45

)

21.

REMOVE FRONT SEAT ASSY

RH (See page POWER SEAT

72–11

, MANUAL SEAT

72–16

)

22.

REMOVE FLOOR CARPET ASSY FRONT

I35217

Clamps

w/ Navigation:

w/ Navigation:

–

AUDIO & VISUAL SYSTEM

ANTENNA CORD SUB–ASSY NO.3

67–25

AVENSIS REPAIR MANUAL (RM1018E)

23.

REMOVE ANTENNA CORD SUB–ASSY NO.3

(a)

Disconnect the connectors.

(b)

w/ Navigation:
Remove the bolt, nut and screw.
w/o Navigation:
Remove the bolt and nut.

(c)

w/ Navigation:
Remove the 11 clamps and the antenna cord sub–assy No.3.
w/o Navigation:
Remove the 10 clamps and the antenna cord sub–assy No.3.

67–26

–

AUDIO & VISUAL SYSTEM

ANTENNA CORD SUB–ASSY NO.3

AVENSIS REPAIR MANUAL (RM1018E)

24.

INSTALL ANTENNA CORD SUB–ASSY NO.3

(a)

Install the bolt.
Torque: 7.0 N

m (71 kgf

cm, 62 in.

lbf)

(b)

w/ Navigation:
Install the nut and screw.
w/o Navigation:
Install the nut.

(c)

w/ Navigation:
Install the 11 clamps and the antenna cord sub–assy No.3.
w/o Navigation:
Install the 10 clamps and the antenna cord sub–assy No.3.

25.

INSTALL REAR SEATBACK ASSY

(See page 40/60 FOLDING FLIP–UP CUSHION

72–21

, 40/60 FOLDING

72–27

)

26.

INSTALL FRONT SEA

T ASSY RH (See page POWER SEAT

72–11

, MANUAL SEAT

72–16

)

670S4–01

–

AUDIO & VISUAL SYSTEM

AUDIO & VISUAL SYSTEM

67–1

AVENSIS REPAIR MANUAL (RM1018E)

AUDIO & VISUAL SYSTEM

PRECAUTION

1.

OBSERVE HANDLING AND OPERATIONAL PRECAUTIONS

(a)

Please explain to the customer that when the negative terminal is disconnected from the battery, the
channel information memory of the AM/FM broadcast stations in the radio receiver is cleared. If neces-
sary, make a note of the recorded channel information before the negative terminal is disconnected,
then reset the information after the negative terminal is reconnected.

(b)

The removal/installation of the radio receiver should be performed after all the cassette tapes and au-
dio CDs are ejected from the radio receiver.

HINT:
If the cassette tapes and the audio CDs cannot be ejected due to the malfunction of the radio receiver, do
not try to drag them out by force. Bring the vehicle to the repair plant.
(c)

Fasten the earth bolt securely when the antenna cord is removed or installed.

HINT:
Failing to fasten the earth bolt securely causes noise at the time of radio wave reception.
(d)

Do not touch the cone paper of the speaker.

670S5–01

I35223

Instrument Cluster Finish Panel Garnish No.2

Radio Bracket No.2

Radio Receiver Assy

Instrument Panel
Register Assy CTR

Air Conditioning Control Assy

Console Panel
Sub–assy Upper

Navigation System:

Navigation Computer Cover

Instrument Panel
Support No.3

Instrument Panel
Support No.1

Instrument Panel
Support No.2

Door Control Motor

Door Control Switch
Assy (TILT)

Instrument Cluster Finish Panel Assy

Door Control Switch

Instrument Cluster Finish
Upper Panel

Multi–display

Instrument Panel Box
Door Cover

Radio Bracket No.1

Instrument Panel
Register Control Gear

Control Knob
Protector No.1

Position Sensor

67–2

–

AUDIO & VISUAL SYSTEM

AUDIO & VISUAL SYSTEM

AVENSIS REPAIR MANUAL (RM1018E)

COMPONENTS

I35224

Front No.2 Speaker Assy

Amplifier Antenna Assy

Front No.1 Speaker
Assy

Rear Speaker Assy

Navigation System:

Disc Player Bracket No.2

Rivet

Navigation ECU

Power Point Socket Cover

Power Point Socket Assy

Liftback:

Antenna Cord Sub–assy No.3

Amplifier Antenna Assy

Wagon:

Non–reusable part

Disc Player Bracket No.3

Rivet

Rear No.2 Speaker Assy

Navigation ECU Cover

–

AUDIO & VISUAL SYSTEM

AUDIO & VISUAL SYSTEM

67–3

AVENSIS REPAIR MANUAL (RM1018E)

I35225

Navigation System:

Navigation Antenna Assy

Cigarette lighter Socket &
Retainer Assy

Cigarette lighter Knob
& Element Assy

67–4

–

AUDIO & VISUAL SYSTEM

AUDIO & VISUAL SYSTEM

AVENSIS REPAIR MANUAL (RM1018E)

670SJ–01

I35195

I35197

Claw

I35196

I35205

–

AUDIO & VISUAL SYSTEM

CIGARETTE LIGHTER ASSY

67–29

AVENSIS REPAIR MANUAL (RM1018E)

CIGARETTE LIGHTER ASSY

REPLACEMENT

1.

REMOVE CONSOLE PANEL SUB–ASSY UPPER (

See page 71–11

)

2.

REMOVE FRONT ASH RECEPTACLE ASSY

(a)

Using a torx socket wrench (T20), remove the 4 screws
and front ash receptacle assy.

3.

REMOVE FRONT ASH RECEPTACLE RETAINER
SUB–ASSY

(a)

Disengage the claw and disconnect the connector.

(b)

Push up the corner of the outer case open and remove the
retainer assy as shown in the illustration.

4.

REMOVE CIGARETTE LIGHTER ASSY

(a)

Remove the 2 springs.

I35199

2 Claws

I35200

I35203

I35204

5.0mm
(0.20in.)

I35205

67–30

–

AUDIO & VISUAL SYSTEM

CIGARETTE LIGHTER ASSY

AVENSIS REPAIR MANUAL (RM1018E)

(b)

Disengage the 2 claws and remove the door.

(c)

Push out the cigarette lighter housing to the room side.

(d)

Push out the cigarette lighter ring w/ wire harness to the
room side.

5.

INSTALL CIGARETTE LIGHTER ASSY

(a)

Align the claws of the cigarette lighter ring with the
notches of the cigarette lighter box to fix the cigarette
lighter w/ wire harness.

(b)

Push the cigarette lighter housing to the out side.

(c)

Install the wire harness as shown in the illustration.

(d)

Place the wire harness in the position shown in the il-
lustration and install the door cover.

(e)

Install the 2 springs.

I35206

I35195

–

AUDIO & VISUAL SYSTEM

CIGARETTE LIGHTER ASSY

67–31

AVENSIS REPAIR MANUAL (RM1018E)

(f)

Make sure that the 2 springs are hooked on the claws and
install the retainer assy.

(g)

Connect the connecter.

(h)

Using a torx socket wrench (T20), install the 4 screws and
front ash receptacle.

670S8–01




I35168




I35169

(2)

(1)

(3)

H02440

Riveter

Mandrel

67–10

–

AUDIO & VISUAL SYSTEM

FRONT NO.1 SPEAKER ASSY

AVENSIS REPAIR MANUAL (RM1018E)

FRONT NO.1 SPEAKER ASSY

REPLACEMENT

1.

REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW)
(

See page 75–8

)

2.

REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH (

See page 75–8

)

3.

REMOVE FRONT DOOR TRIM BASE LH (

See page 75–8

)

4.

REMOVE FUEL LID OPENER SWITCH (

See page 75–8

)

5.

REMOVE POWER WINDOW REGULATOR SWITCH ASSY (W/ POWER WINDOW)
(

See page 75–8

)

6.

REMOVE FRONT DOOR TRIM BOARD SUB–ASSY LH (

See page 75–8

)

7.

REMOVE FRONT NO.1 SPEAKER ASSY

(a)

Disconnect the connector.

(b)

Using a drill of less then

4 mm (0.16 in.), drill out the 3

rivet heads and remove the front No.1 speaker assy from
the front door panel.

(c)

Gently and vertically put the drill to the rivet, and cut the
rivet flanges.

NOTICE:

Prizing the hole with a drill can lead to damage to the
rivet hole or breaking the drill.

Take care as the cut rivet is hot.

(d)

Even if flange is taken off, continue drilling and push out
remaining fragments with the drill.

(e)

Using a vacuum cleaner, remove the drilled rivet and their
dust from the inside of the front door panel.

8.

INSTALL FRONT NO.1 SPEAKER ASSY

(a)

Using an air riveter or a hand riveter, install 3 new strike
rivets to install the front No.1 speaker assy on the front
door panel.

NOTICE:

Install the new strike rivet in order shown in the il-
lustration to install the front No.1 speaker assy.

Do not prize a riveter, as the riveter could be dam-
aged, loosened and the mandrel could be bent.

H02441

Riveter

Riveter

H02442

Riveter

–

AUDIO & VISUAL SYSTEM

FRONT NO.1 SPEAKER ASSY

67–11

AVENSIS REPAIR MANUAL (RM1018E)

Do not tilt the riveter or disconnect the rivet from the
materials while handling the riveter, as the materials
are not tightened firmly.

Install the rivet while there is no clearance between
the materials to tighten the materials firmly.

(b)

Connect the connector.

670S9–01

I35192

3Clamps

67–12

–

AUDIO & VISUAL SYSTEM

FRONT NO.2 SPEAKER ASSY

AVENSIS REPAIR MANUAL (RM1018E)

FRONT NO.2 SPEAKER ASSY

REPLACEMENT

1.

REMOVE FRONT NO.2 SPEAKER ASSY

(a)

Remove the front door lower frame bracket garnish.

(b)

Disconnect the connector.

(c)

Disengage the 3 claws and remove the front No.2 speak-
er assy.

670S7–01

I35171

2 Claws

I35172

I35173

I35175

67–6

–

AUDIO & VISUAL SYSTEM

MULTI–DISPLAY (CRT DISPLAY) DISPLAY

AVENSIS REPAIR MANUAL (RM1018E)

MULTI–DISPLAY (CRT DISPLAY) DISPLAY

REPLACEMENT

1.

REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (

See page 71–11

)

2.

REMOVE INSTRUMENT PANEL REGISTER ASSY
CTR

(a)

Remove the 2 screws.

(b)

Disengage the 2 claws and remove the instrument panel
register assy CTR.

(c)

Disconnect the connectors.

3.

REMOVE DOOR CONTROL SWITCH

(a)

Remove the 2 screws and separate the door control
switch.

4.

REMOVE DOOR CONTROL SWITCH ASSY

(a)

Remove the 2 screws and separate the door control
switch assy (TILT).

5.

REMOVE INSTRUMENT CLUSTER FINISH PANEL
ASSY

(a)

Make the multi–display upright.

I35174

I35177

I35176

I35178

2 Clips

I35179

–

AUDIO & VISUAL SYSTEM

MULTI–DISPLAY (CRT DISPLAY) DISPLAY

67–7

AVENSIS REPAIR MANUAL (RM1018E)

(b)

Remove the 4 screws and the instrument cluster finish
panel assy.

6.

REMOVE CONTROL KNOB PROTECTOR NO.1

(a)

Remove the screw and control knob protector No.1.

(b)

Separate the position sensor.

7.

REMOVE MULTI–DISPLAY (CRT DISPLAY) DISPLAY

(a)

Remove the 4 screws and separate the navigation com-
puter cover.

(b)

Disengage the 2 clips, slide them in the arrow direction
shown in the illustration to remove the navigation comput-
er cover.

(c)

Slide the lock of the connector in the arrow direction
shown in the illustration to disconnect the flexible flat
cable.

I35187

I35180

I35181

I35182

67–8

–

AUDIO & VISUAL SYSTEM

MULTI–DISPLAY (CRT DISPLAY) DISPLAY

AVENSIS REPAIR MANUAL (RM1018E)

(d)

Remove the 3 screws and instrument panel support No.1.

(e)

Remove the 3 screws and instrument panel support No.2.

(f)

Remove the instrument panel support No.3.

(g)

Remove the 4 screws and slide the instrument panel box
door cover upward of the screen to remove it.

(h)

Remove the instrument panel register control gear.

(i)

Remove the 3 screws and door control motor.

I35183

I35184

I35185

I35186

–

AUDIO & VISUAL SYSTEM

MULTI–DISPLAY (CRT DISPLAY) DISPLAY

67–9

AVENSIS REPAIR MANUAL (RM1018E)

(j)

Remove the 4 screws and the multi–display.

8.

INSTALL MULTI–DISPLAY (CRT DISPLAY) DISPLAY

(a)

Install the multi–display with the 4 screws.

NOTICE:
Tighten each screw together with the earth wire.

(b)

Insert the flexible flat cable as deep as possible and install
it by sliding the lock of the connector in the arrow direction
shown in the illustration.

9.

INSTALL CONTROL KNOB PROTECTOR NO.1

(a)

Fit the protrusion of the position sensor into the groove
shown in the illustration to fix.

(b)

Install the control knob protector No.1.

670SI–02

I35212

67–28

–

AUDIO & VISUAL SYSTEM

NAVIGATION ANTENNA ASSY

AVENSIS REPAIR MANUAL (RM1018E)

NAVIGATION ANTENNA ASSY

REPLACEMENT

1.

DISCONNECT BATTERY NEGATIVE TERMINAL (

See page 60–1

)

2.

REMOVE INSTRUMENT PANEL SUB–ASSY UPPER W/INSTR PNL PASS L/DOOR AIR BAG
ASSY (

See page 71–11

)

3.

REMOVE NAVIGATION ANTENNA ASSY

(a)

Disconnect the connector.

(b)

Remove the 2 screws and navigation antenna assy.

4.

INSTALL INSTRUMENT PANEL SUB–ASSY UPPER W/INSTR PNL PASS L/DOOR AIR BAG ASSY
(

See page 71–11

)

670SH–02

I35209

I35210

I35211

–

AUDIO & VISUAL SYSTEM

NAVIGATION ECU

67–27

AVENSIS REPAIR MANUAL (RM1018E)

NAVIGATION ECU

REPLACEMENT

1.

DISCONNECT BATTERY NEGATIVE TERMINAL (

See page 60–1

)

2.

REMOVE FRONT SEAT AS

SY LH (See page POWER SEAT

72–11

, MANUAL SEAT

72–16

)

3.

REMOVE NAVIGATION ECU COVER

(a)

Remove the navigation ECU cover (Front side).

(b)

Remove the 3 clips and the navigation ECU cover.

4.

REMOVE NAVIGATION COMPUTER W/BRACKET

(a)

Remove the 2 bolts.

(b)

Disconnect the connectors and remove the navigation
computer w/ bracket.

5.

REMOVE DISC PLAYER BRACKET NO.2

(a)

Remove the 2 screws and disc player bracket No.2.

6.

REMOVE DISC PLAYER BRACKET NO.3

(a)

Remove the 2 screws and disc player bracket No.3.

7.

REMOVE NAVIGATION ECU

8.

INSTALL FRONT SEAT ASSY

LH (See page POWER SEAT

72–11

, MANUAL SEAT

72–16

)

670SK–01

I35207

2 Claws

I35208

67–32

–

AUDIO & VISUAL SYSTEM

POWER POINT SOCKET ASSY

AVENSIS REPAIR MANUAL (RM1018E)

POWER POINT SOCKET ASSY

REPLACEMENT

1.

REMOVE FLOOR SHIFT SHIFT LEVER KNOB SUB–ASSY (M/T TRANSAXLE)
(

See page 41–11

)

2.

REMOVE CONSOLE PANEL SUB–ASSY UPPER (

See page 71–11

)

3.

REMOVE CONSOLE PANEL SUB–ASSY LOWER (

See page 71–11

)

4.

REMOVE CONSOLE BOX ASSY RR (

See page 71–11

)

5.

REMOVE CONSOLE REAR END PANEL (

See page 71–11

)

6.

REMOVE POWER POINT SOCKET ASSY

(a)

Disengage the 2 claws and push out the power point
socket to the room side.

(b)

Remove the power point socket cover from the rear
consol panel.

7.

INSTALL POWER POINT SOCKET ASSY

(a)

Install the power point socket cover to the rear consol
panel.

(b)

Align the claw of power point socket with the one of the
socket cover, and push in the power point socket.

670S6–02

I35191

I35165

I35166

–

AUDIO & VISUAL SYSTEM

RADIO RECEIVER ASSY

67–5

AVENSIS REPAIR MANUAL (RM1018E)

RADIO RECEIVER ASSY

REPLACEMENT

1.

DISCONNECT BATTERY NEGATIVE TERMINAL (

See page 60–1

)

2.

REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (

See page 71–11

)

3.

REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (

See page 71–11

)

4.

REMOVE CONSOLE PANEL SUB–ASSY UPPER (

See page 71–11

)

5.

REMOVE RADIO RECEIVER ASSEMBLY
W/BRACKET

(a)

Remove the 4 bolts.

(b)

Disconnect the connector and remove the radio receiver
assy w/ bracket.

6.

REMOVE RADIO BRACKET NO.1

(a)

Remove the 6 screws and radio bracket No.1.

7.

REMOVE RADIO BRACKET NO.2

(a)

Remove the 6 screws and radio bracket No.2.

8.

REMOVE AIR CONDITIONING CONTROL ASSY (

See page 55–50

)

9.

REMOVE RADIO RECEIVER ASSY

670SA–01




I35188




I35189

(2)

(1)

(3)

H02440

Riveter

Mandrel

–

AUDIO & VISUAL SYSTEM

REAR SPEAKER ASSY

67–13

AVENSIS REPAIR MANUAL (RM1018E)

REAR SPEAKER ASSY

REPLACEMENT

1.

REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSY (

See page 75–22

)

2.

REMOVE REAR DOOR TRIM BASE LH (

See page 75–22

)

3.

REMOVE POWER WINDOW REGULATOR SWITCH ASSY REAR (W/ POWER WINDOW)
(

See page 75–22

)

4.

REMOVE REAR DOOR TRIM BOARD SUB–ASSY LH (

See page 75–22

)

5.

REMOVE REAR SPEAKER ASSY

(a)

Disconnect the connector.

(b)

Using a drill of less then

4 mm (0.16 in.), drill out the 3

rivet heads and remove the rear speaker assy from the
rear door panel.

(c)

Gently and vertically put the drill to the rivet, and cut the
rivet flanges.

NOTICE:

Prizing the hole with a drill can lead to damage to the
rivet hole or breaking the drill.

Take care as the cut rivet is hot.

(d)

Even if flange is taken off, continue drilling and push out
remaining fragments with the drill.

(e)

Using a vacuum cleaner, remove the drilled rivets and
their dust from the inside of the rear door panel.

6.

INSTALL REAR SPEAKER ASSY

(a)

Using an air riveter or a hand riveter, install 3 new strike
rivets to install the rear speaker assy on the rear door pan-
el.

NOTICE:

Install the new strike rivet in order shown in the il-
lustration to install the rear speaker assy.

Do not prize a riveter, as the riveter could be dam-
aged, loosened and the mandrel could be bent.

H02441

Riveter

Riveter

H02442

Riveter

67–14

–

AUDIO & VISUAL SYSTEM

REAR SPEAKER ASSY

AVENSIS REPAIR MANUAL (RM1018E)

Do not tilt the riveter or disconnect the rivet from the
materials while handling the riveter, as the materials
are not tightened firmly.

Install the rivet while there is no clearance between
the materials to tighten the materials firmly.

(b)

Connect the connector.

670SB–01

I36707

–

AUDIO & VISUAL SYSTEM

REAR SPEAKER ASSY NO.2

67–15

AVENSIS REPAIR MANUAL (RM1018E)

REAR SPEAKER ASSY NO.2

REPLACEMENT

1.

REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW)
(

See page 75–22

)

2.

REMOVE POWER WINDOW REGULATOR SWITCH ASSY REAR (W/ POWER WINDOW)
(

See page 75–22

)

3.

REMOVE REAR DOOR TRIM BASE LH (

See page 75–22

)

4.

REMOVE REAR DOOR TRIM BOARD SUB–ASSY LH (

See page 75–22

)

5.

REMOVE REAR SPEAKER ASSY NO.2

(a)

Disconnect the connector.

(b)

Remove the screw and the rear No.2 speaker assy.

670SL–01

BE4029

Tester Probe

Tin Foil

Heat Wire

E32576

BE0150

Repair Point

Masking Tape

Broken
Wire

BE0151

Repair Point

Fine Tip Brush

Glass

–

AUDIO & VISUAL SYSTEM

WINDOW GLASS (ANTENNA WIRE)

67–33

AVENSIS REPAIR MANUAL (RM1018E)

WINDOW GLASS (ANTENNA WIRE)

REPAIR

1.

INSPECT WINDOW GLASS (ANTENNA WIRE)

NOTICE:
When cleaning the glass, wipe it in the direction of the wire
with a soft and dry cloth. Take care not to damage the wire.
Do not use detergents or glass cleaners with abrasive in-
gredients. When measuring voltage, wind a piece of tin foil
around the tip of the tester probe and press the foil against
the wire with your finger, as shown in the illustration.

(a)

Check the continuity, at the center of each antenna wire,
as shown in the illustration.

2.

REPAIR WINDOW GLASS (ANTENNA WIRE)

(a)

Clean the broken wire tips with a grease, wax and silicone
remover.

(b)

Place the masking tape along both sides of the wire to be
repaired.

(c)

Thoroughly mix the repair agent (Dupont paste No.4817).

(d)

Using a fine tip brush, apply a small amount of the mixture
to the wire.

(e)

After a few minutes, remove the masking tape.

(f)

Do not repair the defogger wire for at least 24 hours after-
wards.