liquid liquid separator operating principle

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703 West Housatonic Street – Ste L15
Pittsfield, Massachusetts 01201-6616

manufacturing centrifuges and centrifugal extraction equipment



ROUSSELET ROBATEL MODEL BXP CENTRIFUGAL LIQUID / LIQUID SEPARATOR


Figure 1: Model BXP liquid / liquid separation centrifuge


When operating as a liquid / liquid centrifugal separator, a mixture of two immiscible liquids (shown in green)
with different densities is fed to the pumping chamber located on the bottom of the centrifuge housing. The
liquid / liquid mixture is aspirated into the centrifuge bowl by a pumping turbine located on the bottom of the
rotating bowl.

The liquids are separated by the centrifugal force generated by the rotating bowl. The heavier liquid (shown in
yellow) occupies the outer portion of the bowl. The light liquid (shown in blue) occupies the inner portion of
the bowl.

The position of the liquid / liquid interphase is regulated by a heavy phase weir. Interchangeable heavy phase
weirs of different diameters accommodate a wide range of density ratios. The heavy phase underflows to a
static receiving chamber. The light phase overflows to a separate static receiving chamber.

The liquids are discharged by gravity to downstream equipment. Low mix pumping turbines are available for
shear sensitive applications.

background image

703 West Housatonic Street – Ste L15
Pittsfield, Massachusetts 01201-6616

manufacturing centrifuges and centrifugal extraction equipment

Figure 2: Annular centrifugal contactor design for low shear applications

We also offer annular centrifugal contactors as shown in Figure #2. The liquid / liquid mixture is fed to the
annular zone between the rotating bowl and the static casing. The mixture is drawn into the bowl and separated
under centrifugal force.

PILOT SCALE TESTING

For any liquid / liquid centrifugal separator, the maximum throughputs and separation ability can only be
determined by testing the technology on a laboratory and pilot scale. The performance parameters of a liquid /
liquid centrifugal separator will vary depending on the viscosity, temperature, density ratio, surface tension, and
phase flow rate ratio.

Specifically, for a centrifugal separator, G-force and the mixing energy are important factors to consider during
testing. As shown in the tables below, increased rotational speed provides a higher driving force for separation.
However, as rotational speed increases, this will also increase the amount of shear imparted on the liquid /
liquid system.

Therefore, the maximum rotational speed may not yield the best results. The shearing at higher speed may
create a dispersion that is more difficult to separate. Typically, there is a “bandwidth” of rotational speeds that

background image

703 West Housatonic Street – Ste L15
Pittsfield, Massachusetts 01201-6616

manufacturing centrifuges and centrifugal extraction equipment

balances the right amount of mixing with adequate G-force for effective separation. By testing at several
different rotational speeds on a pilot scale, this bandwidth can be quickly evaluated.

Rousselet Robatel BXP centrifuges can be equipped with low shear pumping systems for liquid / liquid systems
with low surface tension that can be emulsive. The low shear pump consists of a cone that gently aspirates the
liquids into the centrifuge bowl.

RPM vs. G-Force Correlation for Rousselet Robatel Model BXP Metallic Liquid / Liquid

Centrifugal Separators

0

200

400

600

800

1000

1200

1400

1600

1800

2000

2200

2400

2600

2800

0

200

400

600

800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800

Bowl Rotational Speed (RPM)

G-

For

ce (

A

t bowl

wa

ll)

Figure 3: G-force vs. rotational speed for BXP metallic models


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703 West Housatonic Street – Ste L15
Pittsfield, Massachusetts 01201-6616

manufacturing centrifuges and centrifugal extraction equipment

RPM vs. G-force correlation for Rousselet Robatel PVDF BXP Liquid / Liquid Centrifugal

Separators

0

100

200

300

400

500

600

700

800

0

200

400

600

800

1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800

Bowl Rotational Speed (RPM)

G-Fo

rc

e (a

t

bo

w

l wa

ll)

Figure 4: G-force vs. rotational speed for BXP Kynar models







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