BentleyPublishers com VW Passat B5 Front Bumper Removal

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63-1

Front bumper cover

Assembly overview, up to 10.00

Note:

The following procedure is for removing the front
bumper cover. For instructions on removal of the
front bumper reinforcement please see

Page 50-

2

, Lock carrier and front bumper reinforcement,

removing and installing up to 10.00.

1 - Cover

Material: PP/EPDM

Removing:

- Remove turn signals.

- Separate release lever - 15 - from trunk

lock Page

Page 63-7

.

- Unscrew screws - 9 -, - 10 - and - 14 -.

Pull cover out from guides -4- (left and
right-hand side).

2 - Bumper carrier

3 - Bolt

Qty. 2

20 Nm

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63-2

4 - Guide

To remove/install bumper cover, pull out or

push in parallel to guides at left and right.

Adjusting guides

Page 63-8

5 - Bolt

Qty. 6

2 Nm

6 - Hexagon nut

Qty. 2

7 - Impact damper

8 - Bolt

Qty. 7

50 Nm

9 - Bolt

Qty. 4

3 Nm

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63-3

10 - Bolt

Qty. 8

2 Nm

11 - Spoiler

Clipped into cover

Is not necessary to remove when removing

the cover

12 - Bolt

Qty. 2

13 - Bumper strip

Clipped into cover

14 - Quick release bolt

Qty. 3

2 Nm

15 - Release lever

Removing

Page 63-7

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63-4

Assembly overview from 10.00 on

Note:

The following procedure is for removing the front
bumper cover. For instructions on removal of the
front bumper reinforcement please see

Page 50-

5

, Lock carrier and front bumper reinforcement,

removing and installing from 10.00 on.

1 - Cover

Material -PP/EPDM

Removing:

- Remove radiator grille

Page 66-10

- Remove screws -2-, -5- and -10-. Pull

cover off guide pieces -3- (left and right).

2 - Bolt

Qty: 6

6 Nm

3 - Guide piece

To remove and install bumper cover, pull

out or slide into guide pieces in parallel
manner (left and right).

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63-5

4 - Screw

Qty: 3

2 Nm

5 - Screw

Qty: 8

2 Nm

6 - Speed nut

Qty: 6

7 - Bumper strip

Clipped into cover

8 - Ventilation grill

Consists of three parts and is clipped into

cover

9 - Spoiler

Clipped into cover

Does not have to be removed when

removing cover

10 - Quick-release screws

Qty: 3

2 Nm

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63-6

Bumper strip, removing and installing
from 10.00 on

- Loosen clip -5- from inside of cover -3-.

- From center of vehicle, loosen bumper trim -1- from front retaining clip -

2- and pull out of guides -4- toward front.

- Chrome strip -6- is only secured to bumper trim via retaining clips in

certain versions. These retaining clips must be removed from the inside
of the bumper trim.

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63-7

Release lever, removing

- Open release lever -1- with a screwdriver -2- and pull off hood lock.

- Pull release lever -1- with guide out from lock carrier.

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63-8

Guide, adjusting

- Adjust slide -2- on guide -1- so that between headlight -4- and upper

edge of guide -1- a gap of 2 mm exists (-3- special tool 3371).

- Check and adjust gaps/shut lines with special tool 3371


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