{Change Comments ***********************************************************}
{12/23/92
Copied & modified: Fanuc 5T Mazak 3L L086.82.1
For: Thermacon Manufacturing
Machine: Mazak 3L
Control:Fanuc 5T
Changes made per conversations with Douglas Szot at Thermacon.
Corrected for CannedCycle RoughContour Single Axis Approach rule.
Moved Speed SpinOn from FirstOperation and NewTool to Approach sub.
DWB}
{6/3/93
Modified: Fanuc 5T Mazak [TM] L275.82.1
For: Thermacon Manufacturing
Changes made per Douglas Szot at Thermacon.
Moved CoolOn to First block at FirstOperation and NewTool.
Moved GearRange to Preset block at FirstOperation and NewTool.
Deleted OpToolID '00' at FirstOperation and NewTool.
Moved SpinOff to NewHome at NewTool.
Deleted condition to output SpinOff IF NewGear = TRUE at NewTool.
Moved SpinOff to FirstHome at end of Prog.
Deleted UnTool '00' at end of Prog.
Changed FORMAT of Lead of Thread from 'E' #^#####0 to 'F' #^###0 at FORMs Threading dialog.
Changed FORMAT of Tool Nose Angle from 'A' ####^###0 to 'A' #0 at FORMs Threading dialog.
DWB}
{Prog Numeric Format Definitions *******************************************}
#1 = '#.00'
#2 = '###^###0'
#3 = '#######0'
#4 = '###^##0'
#5 = '#^#####0'
#6 = '###0'
#7 = '#'
FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(SPX#,2)
FORMAT(SPZ#,2)
FORMAT(FirstMoveEPX#,2)
FORMAT(FirstMoveEPZ#,2)
FORMAT(Program#,3) {.72}
FORMAT(Operation#,3) {.72}
FORMAT(Tool#,3) {.72}
FORMAT(Dwell#,4) {.72}
FORMAT(FeedIPR#,5)
FORMAT(CalcEPRPM#,6)
FORMAT(RapidF#,7)
{Prog Subroutines **********************************************************}
RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN
DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolSize$ ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN
PSInit: {reset flags from last Op, .70}
RETURN
PSStuff:
RETURN
DoPostScript:
PSInit
EachPS
SeqLabC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN
DoEndOpPS:
PSInit
EachEOPS
SeqLabC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN
StockOnNoCan:
IF NOT CannedCycle?
StockOn {need stock for SP positioning, if not a canned cycle}
END
RETURN
FeedNoCan:
IF NOT CannedCycle?
FeedC
END
RETURN
FeedRateNoCan:
IF NOT CannedCycle?
FeedRateC
END
RETURN
ODApproachSP:
SeqLabC StockOnNoCan ZSPC EOL
SeqLabC StockOff XOpCDC EOL
StockOnNoCan
IF NotEqual? CycleStartX# XOpCD#
SeqLabC FeedNoCan XSPC FeedRateNoCan EOL
END
RETURN
IDApproachSP:
SeqLabC StockOnNoCan ZSPC EOL
SeqLabC StockOff XOpCDC EOL { for SameTool ApproachID }
StockOnNoCan
IF NotEqual? CycleStartX# XOpCD#
SeqLabC FeedNoCan XSPC FeedRateNoCan EOL
END
RETURN
FaceApproachSP:
SeqLabC StockOnNoCan XSPC EOL { for SameTool ApproachFace }
SeqLabC StockOff ZOpCPC EOL
StockOnNoCan
IF NotEqual? CycleStartZ# ZOpCP#
SeqLabC FeedNoCan ZSPC FeedRateNoCan EOL
END
RETURN
AppMove:
StockOff ZCP
RETURN
GetSpinOn:
SeqLabC CSSOff 'G97'
IF ConstantSurfaceFeed?
CalcRPM1
ELSE
Speed
END
SpinOn EOL
RETURN
Approach: { NOT FOR TAILSTOCK, .82 }
RapidF# { RapidF# Forces FeedRate }
IF ApproachOD?
SeqLabC StockOff XCP AppMove EOL
GetSpinOn
ODApproachSP
ELSE
IF ApproachID?
SeqLabC StockOff XOpCD AppMove EOL
GetSpinOn
IDApproachSP
ELSE {ApproachFace}
SeqLabC StockOnNoCan XSP AppMove EOL
GetSpinOn
FaceApproachSP
END
END
RETURN
CheckOffset:
DoEndOpPS
IF LAST ProgStop?
SeqLabC 'M00' EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqLabC CoolOff EOL
END
END
IF NewToolOffset?
IF NewGear?
SeqLabC LOfstOff '00' SpinOff EOL
SeqLabC OpToolID LatheOffset GearRange EOL
ELSE
SeqLabC LOfstOff '00' EOL
SeqLabC OpToolID LatheOffset EOL
END
ELSE
IF NewGear?
SeqLabC SpinOff EOL
SeqLabC GearRange EOL
END
END
IF ConstantSurfaceFeed?
IF LAST ConstantSurfaceFeed?
IF NotEqual? MaxRPM# LAST MaxRPM#
SeqLabC Preset MaxRPM EOL
END
ELSE
SeqLabC Preset MaxRPM EOL
SeqLabC CSSOn 'G96' Speed
END
ELSE
IF LAST ConstantSurfaceFeed?
SeqLabC CSSOff 'G97' Speed
END
END
IF LAST ProgStop?
SeqLabC SpeedC SpinOn EOL
SeqLabC CoolOn EOL
ELSE
SeqLabC SpeedC
IF NewGear?
SpinOn
END
EOL
IF NOT CoolOff? AND LAST CoolOff?
SeqLabC CoolOn EOL
END
END
DoPostScript
RETURN
FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXC MoveZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN
ToolPath:
EACHFeat
GetToolTip
IF LastFeat?
IF Drilling?
IF Tap?
SeqLabC SpinOff EOL
SeqLabC 'G04P2000' EOL
SeqLabC Speed InverseSpinOn EOL
ELSE
IF Dwell?
SeqLabC 'G04P' Dwell# EOL
END
END
ELSE
IF CannedCycle?
SeqLab
END
END
END
IF PointFeat?
SeqLabC MoveSXYC EOL
ELSE
IF RapidFeat?
SeqLabC RapidC MoveXC MoveZC EOL
ELSE
IF LineFeat?
SeqLabC FeedC MoveXC MoveZC FeedRateC EOL
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, LAST, FIRST or NEXT modifiers in this loop }
SeqLabC FormatArc FeedRateC EOL
NEXTQuadrant
ELSE
IF ThreadFeat?
SeqLabC 'G32' MoveXC MoveZC ThrdLead EOL
Rapid
END
END
END
END
END
NEXTFeat
RETURN
CheckRapid:
IF LAST CannedCycle?
Rapid
ELSE
RapidC
END
RETURN
{Start of executable Prog **************************************************}
{setup and initializations}
InitProg
SetAbs
PosSideLathe
StandardXZArcs
SetMaxRPM('10000')
SetMaxFeed('500')
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: must be all capital letters when typed in.' EOL
' ENDOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
END
EachOp {Start of post processing *********************}
GetLCycle
IF FirstOperation?
EOR EOL
IF UseComments?
IF ProgramNameComment?
'( PROGRAM: ' ProgramName$ ' )' EOL
END
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ABSOLUTE INCHES )' EOL
END
END
RestoreScale
OpenSub
StockOff {.71.2}
SetHome
DoOpComments
DoPostScript
Plane
SeqLabC CoolOn EOL
SeqLab Preset Home MaxRPM GearRange EOL
SeqLabC Rapid OpToolID LatheOffset EOL
Approach
ELSE
IF NewTool?
{Finish off last Operation}
StockOff {.62}
CheckRapid
IF LAST ApproachOD?
SeqLabC XCPC EOL
ELSE
IF LAST ApproachID?
SeqLabC LAST XOpECDC EOL
END
END
SeqLabC ZCPC EOL
DoEndOpPS
IF LAST ConstantSurfaceFeed?
SeqLabC CSSOff 'G97' CalcRPM2 EOL
END
SeqLabC NewHome SpinOff EOL
SeqLabC LOfstOff '00' EOL
IF LAST ProgStop?
SeqLabC 'M00' EOL
ELSE
SeqLabC ProgStop EOL
END
{Start new Operation}
DoOpComments
DoPostScript
SeqLabC CoolOn EOL
SeqLab Preset Home MaxRPM GearRange EOL
SeqLabC Rapid OpToolID LatheOffset EOL
Approach
ELSE
IF SameTool? {.62}
{Start new Operation}
StockOff
DoOpComments
IF LAST StraightConnect?
CheckOffset
CheckRapid
SeqLabC StockOnNoCan XSPC ZSPC EOL
ELSE
CheckRapid
IF ApproachOD?
IF LAST ApproachOD?
SeqLabC LAST XOpECDC EOL
ELSE {around}
IF LAST ApproachID?
SeqLabC LAST XOpECDC EOL
END
SeqLabC ZCPC EOL
SeqLabC XCPC EOL
END
CheckOffset
ODApproachSP
ELSE
IF ApproachID?
IF LAST ApproachID?
SeqLabC LAST XOpECDC EOL
ELSE
IF LAST ApproachOD? {around}
SeqLabC XCPC EOL
END
SeqLabC ZCPC EOL
SeqLabC XOpCDC EOL
END
CheckOffset
IDApproachSP
ELSE {ApproachFace}
IF LAST ApproachFace?
SeqLabC LAST ZOpECPC EOL
ELSE
IF LAST ApproachOD? {around}
SeqLabC XCPC EOL
ELSE {LAST ApproachID}
SeqLabC LAST XOpECDC EOL
END
SeqLabC ZCPC EOL
END
CheckOffset
FaceApproachSP
END
END
END
END
END
END {common point for all operations}
IF ConstantSurfaceFeed? AND NOT SameTool?
SeqLabC CSSOn 'G96' Speed EOL
END
IF CannedCycle?
StockOff
IF Roughing?
IF RoughSimple?
StockOn
SetPass1
SeqLabC LCycle
IF ApproachFace?
'Z' FirstMoveEPZ# XatFinZ
ELSE
XatFinZ FinZ
END
XTapAtZ FeedRate EOL
SimpleRough
ELSE
TagInc
SetPass2
IF RoughContour?
SeqLabC LCycle 'PÅ‚' Tag# 'Q²' Tag# XStkLeft ZStkLeft CutDepth FeedRate EOL
'>' Tag# EOL
IF ApproachFace?
SeqLab StepMove 'Z' SPZ# EOL
SeqLabC 'X' SPX# EOL
ELSE
SeqLab StepMove 'X' SPX# EOL
SeqLabC 'Z' SPZ# EOL
END
ELSE
IF RoughPatternShift?
SeqLabC LCycle 'PÅ‚' Tag# 'Q²' Tag# XStkLeft ZStkLeft XminusU ZminusW NumCuts FeedRate EOL
'>' Tag# EOL
SeqLab Rapid StrtPos EOL
END
END
ToolPath
'<' Tag# EOL
IF AutoFinish?
SeqLabC 'G70' 'PÅ‚' Tag# 'Q²' Tag# EOL
END
SetPass1
TrackXNO# CycleStartX#
TrackZNO# CycleStartZ#
END
ELSE
IF Threading?
IF NOT ConstantVolumeCut? AND NOT SingleEdgeCut?
SeqLabC 'G92X' FirstMoveEPX# FinZ XTapAtZ ThrdLead EOL
SimpleRough
SeqLabC XatFinZ EOL
IF AutoFinish?
SeqLabC XatFinZ EOL
END
ELSE
IF NOT Chamfer?
SeqLabC 'M53' EOL
END
SeqLabC LCycle XatFinZ FinZ XTapAtZ ThrdHeight CutDepth ThrdLead
IF SingleEdgeCut?
ToolAngle
ELSE
'A0'
END
EOL
IF NOT Chamfer?
SeqLabC 'M54' EOL
END
IF AutoFinish?
SeqLabC 'G92' XatFinZ FinZ XTapAtZ ThrdLead EOL
END
END
ELSE
IF Drilling?
IF Tap?
SeqLabC LCycle ZDepth 'E' FeedIPR# EOL
SeqLabC SpinOff EOL
SeqLabC 'G04P2000' EOL
SeqLabC Speed InverseSpinOn EOL
SeqLabC ZSP EOL
ELSE
IF PeckChipBreaker?
SeqLabC LCycle ZDepth RLevel Dwell Peck Retract FeedRate EOL
SeqLabC DrillOff EOL
IF AutoFinish?
SeqLabC Feed ZDepth EOL
IF Dwell?
SeqLabC 'G04P' Dwell# EOL
END
SeqLabC Rapid ZSP EOL
END
END
END
END
END
END
ELSE
StockOn
SetPass1
ToolPath
IF AutoFinish?
IF NOT Drilling? AND NOT Grooving? AND NOT RoughSimple?
StockOff
IF Turning?
SetPass1
RapidC
IF ApproachFace?
SeqLabC ZOpECPC EOL
FaceApproachSP
ELSE
SeqLabC XOpECDC EOL
IF ApproachOD?
ODApproachSP
ELSE {ApproachID}
IDApproachSP
END
END
ELSE
SetPass2
SeqLabC RapidC XSPC ZSPC EOL
END
SeqLabC StockOff StrtPosC EOL
ToolPath
END
END
END
IF Drilling? AND Tap?
SeqLabC SpinOff EOL
SeqLabC 'G04P2000' EOL
SeqLabC Speed SpinOn EOL
END
NextOp {loops back to EachOP until last Operation}
{End of program ************************************************************}
{finish last operation}
StockOff
IF CannedCycle?
Rapid
ELSE
RapidC
END
IF ApproachOD?
SeqLabC XCPC EOL
ELSE
IF ApproachID?
SeqLabC XOpECDC EOL
END
END
SeqLabC ZCPC EOL
DoEndOpPS
SeqLabC CoolOff EOL
IF ConstantSurfaceFeed?
SeqLabC CSSOff 'G97S' CalcEPRPM# EOL
END
SeqLabC FirstHome SpinOff EOL
SeqLabC OpToolID '00' EOL
IF ProgStop?
SeqLabC 'M00' EOL
END
SeqLabC EOP EOL
Post
EOR EOL
Close
Retag
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END
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