Itemized Cost Report
for 141110 PDO flowsheet D.Petrides_mutant
November 11, 2014
- Page 1 -
1. OVERALL PROCESS PARAMETERS
Operating Time
7,920.00 h/yr
Operating Days Per Year
330.00
MP = Total Flow of Stream 'Product'
- Page 2 -
2. COST PER PROCESS SECTION (2014 prices)
Fermentation Section
Starting material: Glucose
Active product: 1,3 PDO
Cost Item
$/kg MP
$/day
$/year
%
Materials
0.484
132,682
43,784,960
53.86
Facility
0.077
21,216
7,001,314
8.61
Labor
0.031
8,490
2,801,794
3.45
Consumables
0.008
2,056
678,432
0.83
Lab/QC/QA
0.005
1,274
420,269
0.52
Utilities
0.293
80,171
26,456,396
32.54
Waste Trtmt/Disp
0.002
458
151,099
0.19
Transportation
0.000
0
0
0.00
Miscellaneous
0.000
0
0
0.00
TOTAL
0.899
246,346
81,294,264
100.00
Clarification Section
Starting material: 1,3 PDO
Active product: 1,3 PDO
Cost Item
$/kg MP
$/day
$/year
%
Materials
0.000
0
0
0.00
Facility
0.023
6,437
2,124,320
46.79
Labor
0.013
3,682
1,215,167
26.76
Consumables
0.008
2,140
706,329
15.56
Lab/QC/QA
0.002
552
182,275
4.01
Utilities
0.003
794
262,129
5.77
Waste Trtmt/Disp
0.001
152
50,267
1.11
Transportation
0.000
0
0
0.00
Miscellaneous
0.000
0
0
0.00
TOTAL
0.050
13,759
4,540,486
100.00
- Page 3 -
Purification Section
Starting material: 1,3 PDO
Active product: 1,3 PDO
Cost Item
$/kg MP
$/day
$/year
%
Materials
0.021
5,884
1,941,809
11.72
Facility
0.022
5,964
1,968,274
11.88
Labor
0.018
4,996
1,648,656
9.95
Consumables
0.000
9
2,869
0.02
Lab/QC/QA
0.003
749
247,298
1.49
Utilities
0.118
32,365
10,680,351
64.46
Waste Trtmt/Disp
0.001
242
79,818
0.48
Transportation
0.000
0
0
0.00
Miscellaneous
0.000
0
0
0.00
TOTAL
0.183
50,209
16,569,077
100.00
SUMMARY PER COST ITEM (Entire Process)
Cost Item
$/kg MP
$/day
$/year
%
Raw Materials
0.506
138,566
45,726,769
44.65
Facility
0.123
33,618
11,093,909
10.83
Labor
0.063
17,169
5,665,617
5.53
Consumables
0.015
4,205
1,387,629
1.36
Lab/QC/QA
0.009
2,575
849,843
0.83
Utilities
0.414
113,330
37,398,876
36.52
Waste Trtmt/Disp
0.003
852
281,183
0.27
Transportation
0.000
0
0
0.00
Miscellaneous
0.000
0
0
0.00
TOTAL
1.133
310,315
102,403,827
100.00
SUMMARY PER SECTION
Section
$/kg MP
$/day
$/year
%
Fermentation Section
0.899
246,346
81,294,264
79.39
Clarification Section
0.050
13,759
4,540,486
4.43
Purification Section
0.183
50,209
16,569,077
16.18
TOTAL
1.133
310,315
102,403,827
100.00
- Page 4 -
3. BREAKDOWN PER COST ITEM AND SECTION (1000$/year)
Section
Materials
Facility
Labor
Consum-
ables
Lab/
QC/QA
Utilities
Waste
Trt/Dsp
TOTAL
%
Fermentation
Section
43,785
7,001
2,802
678
420
26,456
151
81,294
79.39
Clarification
Section
0
2,124
1,215
706
182
262
50
4,540
4.43
Purification
Section
1,942
1,968
1,649
3
247
10,680
80
16,569
16.18
TOTAL
45,727
11,094
5,666
1,388
850
37,399
281
102,404
100.00
Cost Distribution per Item and Section (%)
Materials
Facility
Labor
Consumables
Lab/QC/QA
Utilities
Waste Trt/Dsp
Transportation
Misc
Fermentation Section
Clarification Section
Purification Section
- Page 5 -
4.1.1 MATERIAL COST - SECTION SUMMARY
Bulk Materials
Section Name
Cost
($/year)
%
Fermentation Section
43,784,959.68
95.75
Clarification Section
0.00
0.00
Purification Section
1,941,809.31
4.25
TOTAL
45,726,768.99
100.00
MATERIAL COST Breakdown by Section (%)
Fermentation Section (96%)
Purification Section (4%)
4.1.2 MATERIAL COST - BREAKDOWN BY SECTION
Fermentation Section
Material Name
Unit Cost
($)
Amount
per year
Cost
($/year)
%
Air
0.000
246,058,560
kg
0.00
0.00
Cane Juice
30.000
1,441,440
MT
43,243,200.00
98.76
Inorganics
0.000
576,814
kg
0.00
0.00
NH3 Sltn (28%)
140.000
3,870
MT
541,759.68
1.24
Organics
0.000
2,595,463
kg
0.00
0.00
Water
0.000
42,567
MT
0.00
0.00
TOTAL
43,784,959.68
100.00
- Page 6 -
Clarification Section
Material Name
Unit Cost
($)
Amount
per year
Cost
($/year)
%
Water
0.000
29,281
MT
0.00
0.00
TOTAL
0.00
0.00
Purification Section
Material Name
Unit Cost
($)
Amount
per year
Cost
($/year)
%
H2SO4 ( 4% w/w)
50.000
21,275
MT
1,063,749.50
54.78
NaOH (4% w/w)
80.000
10,976
MT
878,059.81
45.22
Water
0.000
4,963
MT
0.00
0.00
TOTAL
1,941,809.31
100.00
4.1.3 MATERIAL COST - BREAKDOWN BY MATERIAL TYPE
Air
Section Name
Unit Cost
($)
Amount
per year
Cost
($/year)
%
Fermentation Section
0.000
246,058,560
kg
0.00
0.00
TOTAL
246,058,560
kg
0.00
0.00
Cane Juice
Section Name
Unit Cost
($)
Amount
per year
Cost
($/year)
%
Fermentation Section
30.000
1,441,440
MT
43,243,200.00
100.00
TOTAL
1,441,440
MT
43,243,200.00
100.00
H2SO4 ( 4% w/w)
Section Name
Unit Cost
($)
Amount
per year
Cost
($/year)
%
Purification Section
50.000
21,275
MT
1,063,749.50
100.00
TOTAL
21,275
MT
1,063,749.50
100.00
Inorganics
Section Name
Unit Cost
($)
Amount
per year
Cost
($/year)
%
Fermentation Section
0.000
576,814
kg
0.00
0.00
TOTAL
576,814
kg
0.00
0.00
- Page 7 -
NaOH (4% w/w)
Section Name
Unit Cost
($)
Amount
per year
Cost
($/year)
%
Purification Section
80.000
10,976
MT
878,059.81
100.00
TOTAL
10,976
MT
878,059.81
100.00
NH3 Sltn (28%)
Section Name
Unit Cost
($)
Amount
per year
Cost
($/year)
%
Fermentation Section
140.000
3,870
MT
541,759.68
100.00
TOTAL
3,870
MT
541,759.68
100.00
Organics
Section Name
Unit Cost
($)
Amount
per year
Cost
($/year)
%
Fermentation Section
0.000
2,595,463
kg
0.00
0.00
TOTAL
2,595,463
kg
0.00
0.00
Water
Section Name
Unit Cost
($)
Amount
per year
Cost
($/year)
%
Fermentation Section
0.000
42,567
MT
0.00
0.00
Clarification Section
0.000
29,281
MT
0.00
0.00
Purification Section
0.000
4,963
MT
0.00
0.00
TOTAL
76,810
MT
0.00
0.00
4.1.4 MATERIAL COST - DETAILED BREAKDOWN BY MATERIAL TYPE
Air
Fermentation Section
Procedure Name
Unit Cost
($/kg)
Amount
(kg/year)
Cost
($/year)
%
P-4
0.000
246,058,560
0.00
0.00
TOTAL
246,058,560
0.00
0.00
Cane Juice
Fermentation Section
Procedure Name
Unit Cost
($/MT)
Amount
(MT/year)
Cost
($/year)
%
P-1
30.000
1,441,440
43,243,200.00
100.00
TOTAL
1,441,440
43,243,200.00
100.00
- Page 8 -
H2SO4 ( 4% w/w)
Purification Section
Procedure Name
Unit Cost
($/MT)
Amount
(MT/year)
Cost
($/year)
%
P-11
50.000
21,275
1,063,749.50
100.00
TOTAL
21,275
1,063,749.50
100.00
Inorganics
Fermentation Section
Procedure Name
Unit Cost
($/kg)
Amount
(kg/year)
Cost
($/year)
%
P-3
0.000
576,814
0.00
0.00
TOTAL
576,814
0.00
0.00
NaOH (4% w/w)
Purification Section
Procedure Name
Unit Cost
($/MT)
Amount
(MT/year)
Cost
($/year)
%
P-11
80.000
10,976
878,059.81
100.00
TOTAL
10,976
878,059.81
100.00
NH3 Sltn (28%)
Fermentation Section
Procedure Name
Unit Cost
($/MT)
Amount
(MT/year)
Cost
($/year)
%
P-3
140.000
3,870
541,759.68
100.00
TOTAL
3,870
541,759.68
100.00
Organics
Fermentation Section
Procedure Name
Unit Cost
($/kg)
Amount
(kg/year)
Cost
($/year)
%
P-3
0.000
2,595,463
0.00
0.00
TOTAL
2,595,463
0.00
0.00
Water
Fermentation Section
Procedure Name
Unit Cost
($/MT)
Amount
(MT/year)
Cost
($/year)
%
P-8
0.000
4,672
0.00
0.00
P-1
0.000
37,895
0.00
0.00
TOTAL
42,567
0.00
0.00
- Page 9 -
Clarification Section
Procedure Name
Unit Cost
($/MT)
Amount
(MT/year)
Cost
($/year)
%
P-6
0.000
12,721
0.00
0.00
P-10
0.000
16,560
0.00
0.00
TOTAL
29,281
0.00
0.00
Purification Section
Procedure Name
Unit Cost
($/MT)
Amount
(MT/year)
Cost
($/year)
%
P-11
0.000
4,963
0.00
0.00
TOTAL
4,963
0.00
0.00
- Page 10 -
5.1 LABOR COST - SECTION SUMMARY
Section Name
Amount
(h/year)
Cost
($/year)
%
Fermentation Section
60,909
2,801,794
49.45
Clarification Section
26,417
1,215,167
21.45
Purification Section
35,840
1,648,656
29.10
TOTAL
123,166
5,665,617
100.00
Labor Cost Breakdown by Section (%)
Fermentation Section (49%)
Purification Section (29%)
Clarification Section (21%)
5.2 LABOR COST - BREAKDOWN BY SECTION
Fermentation Section
Labor Type
Unit Cost
($/h)
Amount
(h/year)
Cost
($/year)
%
Operator
46.00
60,909
2,801,794
100.00
TOTAL
60,909
2,801,794
100.00
Clarification Section
Labor Type
Unit Cost
($/h)
Amount
(h/year)
Cost
($/year)
%
Operator
46.00
26,417
1,215,167
100.00
TOTAL
26,417
1,215,167
100.00
- Page 11 -
Purification Section
Labor Type
Unit Cost
($/h)
Amount
(h/year)
Cost
($/year)
%
Operator
46.00
35,840
1,648,656
100.00
TOTAL
35,840
1,648,656
100.00
5.3 LABOR COST - BREAKDOWN BY LABOR TYPE
5.3a Summary of Labor Types Currently Used by the Process
Labor Type
Adj.Basic
($/h)
Lumped
($/h)
Amount
(h/year)
Cost
($/year)
%
Operator
46.00
50
123,166
5,665,617
100.00
TOTAL
123,166
5,665,617
100.00
5.3b Breakdown by Section
Operator
Section Name
Unit Cost
($/h)
Amount
(h/year)
Cost
($/year)
%
Fermentation Section
46.00
60,909
2,801,794
49.45
Clarification Section
46.00
26,417
1,215,167
21.45
Purification Section
46.00
35,840
1,648,656
29.10
TOTAL
123,166
5,665,617
100.00
- Page 12 -
5.4 LABOR COST - DETAILED BREAKDOWN BY LABOR TYPE
Operator
Fermentation Section
Procedure Name
Unit Cost
($/h)
Amount
(h/year)
Cost
($/year)
%
P-3
46.00
11,314
520,457
18.58
P-4
46.00
566
26,023
0.93
P-5
46.00
11,314
520,457
18.58
P-8
46.00
13,200
607,200
21.67
P-2
46.00
5,657
260,229
9.29
P-1
46.00
13,200
607,200
21.67
P-16
46.00
5,657
260,229
9.29
TOTAL
60,909
2,801,794
100.00
Clarification Section
Procedure Name
Unit Cost
($/h)
Amount
(h/year)
Cost
($/year)
%
P-6
46.00
13,200
607,200
49.97
P-10
46.00
13,217
607,967
50.03
TOTAL
26,417
1,215,167
100.00
Purification Section
Procedure Name
Unit Cost
($/h)
Amount
(h/year)
Cost
($/year)
%
P-11
46.00
1,898
87,285
5.29
P-14
46.00
11,314
520,457
31.57
P-12
46.00
11,314
520,457
31.57
P-15
46.00
11,314
520,457
31.57
TOTAL
35,840
1,648,656
100.00
- Page 13 -
6.1 CONSUMABLES COST - SECTION SUMMARY
Section Name
Amount
(N/A)
Cost
($/year)
%
Fermentation Section
678,432
48.89
Clarification Section
706,329
50.90
Purification Section
2,869
0.21
TOTAL
1,387,629
100.00
Consumable Cost Breakdown by Section (%)
Clarification Section (51%)
Fermentation Section (49%)
Purification Section (0%)
6.2 CONSUMABLES COST - BREAKDOWN BY SECTION
Fermentation Section
Consumable
Unit Cost
($/m2)
Amount
(m2/year)
Cost
($/year)
%
PDO-MF-Membrane
200.000
3,392.16
678,432
100.00
TOTAL
678,432
100.00
Clarification Section
Consumable
Unit Cost
($/m2)
Amount
(m2/year)
Cost
($/year)
%
PDO-MF-Membrane
200.000
937.81
187,562
26.55
PDO-UF-Membrane
300.000
1,729.22
518,766
73.45
TOTAL
706,329
100.00
- Page 14 -
Purification Section
Consumable
Unit Cost
($/L)
Amount
(L/year)
Cost
($/year)
%
Dft INX Resin for Water Trmt
2.000
1,434.33
2,869
100.00
TOTAL
2,869
100.00
6.3 CONSUMABLES COST - BREAKDOWN BY CONSUMABLE CATEGORY
Dft INX Resin for Water Trmt
Section Name
Unit Cost
($/L)
Amount
(L/year)
Cost
($/year)
%
Purification Section
2.000
1,434.33
2,869
100.00
TOTAL
1,434.33
2,869
100.00
PDO-MF-Membrane
Section Name
Unit Cost
($/m2)
Amount
(m2/year)
Cost
($/year)
%
Fermentation Section
200.000
3,392.16
678,432
78.34
Clarification Section
200.000
937.81
187,562
21.66
TOTAL
4,329.97
865,994
100.00
PDO-UF-Membrane
Section Name
Unit Cost
($/m2)
Amount
(m2/year)
Cost
($/year)
%
Clarification Section
300.000
1,729.22
518,766
100.00
TOTAL
1,729.22
518,766
100.00
6.4 CONSUMABLES COST - DETAILED BREAKDOWN BY TYPE
Dft INX Resin for Water Trmt
Purification Section
Equipment Name
Unit Cost
($/L)
Amount
(L/year)
Cost
($/year)
%
INX-301
2.000
1,434.33
2,869
100.00
TOTAL
1,434.33
2,869
100.00
- Page 15 -
PDO-MF-Membrane
Fermentation Section
Equipment Name
Unit Cost
($/m2)
Amount
(m2/year)
Cost
($/year)
%
MF-202
200.000
344.44
68,888
10.15
MF-101
200.000
3,047.72
609,544
89.85
TOTAL
3,392.16
678,432
100.00
Clarification Section
Equipment Name
Unit Cost
($/m2)
Amount
(m2/year)
Cost
($/year)
%
MF-201
200.000
937.81
187,562
100.00
TOTAL
937.81
187,562
100.00
PDO-UF-Membrane
Clarification Section
Equipment Name
Unit Cost
($/m2)
Amount
(m2/year)
Cost
($/year)
%
UF-201
300.000
1,729.22
518,766
100.00
TOTAL
1,729.22
518,766
100.00
- Page 16 -
7.1 WASTE COST - SECTION SUMMARY
Section Name
Amount
(MT/year)
Cost
($/year)
%
Fermentation Section
471,419
151,099
53.74
Clarification Section
50,293
50,267
17.88
Purification Section
79,818
79,818
28.39
TOTAL
601,531
281,183
100.00
Waste Cost Breakdown by Section (%)
Fermentation Section (54%)
Purification Section (28%)
Clarification Section (18%)
- Page 17 -
7.2 WASTE COST - BREAKDOWN BY SECTION
Fermentation Section
Waste Type
Average
Unit Cost
Amount
(/year)
Cost
($/year)
%
Aqueous Waste
1.000 $/MT
151,099 MT
151,099
100.00
Emissions
0.000 $/MT
320,321 MT
0
0.00
Subtotal
471,419 MT
151,099
100.00
PDO-MF-Membrane
0.000 $/m2
3,392 m2
0
0.00
Subtotal
0
0.00
TOTAL
151,099
100.00
Clarification Section
Waste Type
Average
Unit Cost
Amount
(/year)
Cost
($/year)
%
Aqueous Waste
0.999 $/MT
50,293 MT
50,267
100.00
Subtotal
50,293 MT
50,267
100.00
PDO-MF-Membrane
0.000 $/m2
938 m2
0
0.00
PDO-UF-Membrane
0.000 $/m2
1,729 m2
0
0.00
Subtotal
0
0.00
TOTAL
50,267
100.00
Purification Section
Waste Type
Average
Unit Cost
Amount
(/year)
Cost
($/year)
%
Aqueous Waste
1.000 $/MT
79,818 MT
79,818
100.00
Subtotal
79,818 MT
79,818
100.00
Dft INX Resin for Water Trmt
0.000 $/L
1,434 L
0
0.00
Subtotal
0
0.00
TOTAL
79,818
100.00
7.3 WASTE COST - BREAKDOWN BY WASTE TYPE
Aqueous Waste
Section Name
Average
Unit Cost
Amount
(/year)
Cost
($/year)
%
Fermentation Section
1.000 $/MT
151,099 MT
151,099
53.74
Clarification Section
0.999 $/MT
50,293 MT
50,267
17.88
Purification Section
1.000 $/MT
79,818 MT
79,818
28.39
TOTAL
281,210 MT
281,183
100.00
- Page 18 -
Emissions
Section Name
Average
Unit Cost
Amount
(/year)
Cost
($/year)
%
Fermentation Section
0.000 $/MT
320,321 MT
0
0.00
TOTAL
320,321 MT
0
0.00
Dft INX Resin for Water Trmt
Section Name
Average
Unit Cost
Amount
(/year)
Cost
($/year)
%
Purification Section
0.000 $/L
1,434 L
0
0.00
TOTAL
1,434 L
0
0.00
PDO-MF-Membrane
Section Name
Average
Unit Cost
Amount
(/year)
Cost
($/year)
%
Fermentation Section
0.000 $/m2
3,392 m2
0
0.00
Clarification Section
0.000 $/m2
938 m2
0
0.00
TOTAL
4,330 m2
0
0.00
PDO-UF-Membrane
Section Name
Average
Unit Cost
Amount
(/year)
Cost
($/year)
%
Clarification Section
0.000 $/m2
1,729 m2
0
0.00
TOTAL
1,729 m2
0
0.00
7.4 WASTE COST - DETAILED BREAKDOWN BY WASTE TYPE
Aqueous Waste
Fermentation Section
Procedure / Stream
Unit Cost
($)
Amount
(/year)
Cost
($/year)
%
P-8 / Waste-201
1.000
33,274 MT
33,274
22.02
P-8 / CIP-1 (Cleaning Step #1)
1.000
4,672 MT
4,672
3.09
P-1 / Waste-101
1.000
75,258 MT
75,258
49.81
P-1 / CIP-1 (Cleaning Step #1)
1.000
37,895 MT
37,895
25.08
TOTAL
151,099
100.00
- Page 19 -
Clarification Section
Procedure / Stream
Unit Cost
($)
Amount
(/year)
Cost
($/year)
%
P-6 / CIP-1 (Cleaning Step #1)
1.000
12,721 MT
12,721
25.31
P-10 / Waste-202
1.000
20,986 MT
20,986
41.75
P-10 / CIP-1 (Cleaning Step #1)
1.000
16,560 MT
16,560
32.94
TOTAL
50,267
100.00
Purification Section
Procedure / Stream
Unit Cost
($)
Amount
(/year)
Cost
($/year)
%
P-11 / Waste-301
1.000
37,350 MT
37,350
46.79
P-14 / Waste-302
1.000
8,967 MT
8,967
11.23
P-15 / Waste-303
1.000
33,501 MT
33,501
41.97
TOTAL
79,818
100.00
Emissions
Fermentation Section
Procedure / Stream
Unit Cost
($)
Amount
(/year)
Cost
($/year)
%
P-3 / Vent-1
0.000
320,320,547 kg
0
0.00
TOTAL
0
0.00
- Page 20 -
8.1 UTILITIES COST - SECTION SUMMARY
Electricity
Section Name
Amount
(kW-h/year)
Cost
($/year)
%
Fermentation Section
50,923,005
4,073,840.43
93.95
Clarification Section
3,276,609
262,128.70
6.05
TOTAL
54,199,614
4,335,969.13
100.00
Heat Transfer Agents
Section Name
Amount
(kg/year)
Cost
($/year)
%
Fermentation Section
107,848,788,491
22,382,555.79
67.70
Purification Section
34,663,410,718
10,680,351.28
32.30
TOTAL
142,512,199,209
33,062,907.06
100.00
Electricity Cost Breakdown by Section (%)
Fermentation Section (94%)
Clarification Section (6%)
- Page 21 -
Heat Transfer Agent Cost Breakdown by Section (%)
Fermentation Section (68%)
Purification Section (32%)
- Page 22 -
8.2 UTILITIES COST - BREAKDOWN BY SECTION
Fermentation Section
Utility
Unit Cost
($/kW-h)
Amount
(/year)
Cost
($/year)
%
Std Power
0.0800
50,923,005 kW-h
4,073,840.43
100.00
TOTAL
50,923,005 kW-h
4,073,840.43
100.00
Utility
Unit Cost
($)
Amount
(/year)
Cost
($/year)
%
Steam
10.000
1,707,549
MT
17,075,493.83
76.29
Cooling Water
0.050
106,141,239
MT
5,307,061.96
23.71
TOTAL
22,382,555.79
100.00
Clarification Section
Utility
Unit Cost
($/kW-h)
Amount
(/year)
Cost
($/year)
%
Std Power
0.0800
3,276,609 kW-h
262,128.70
100.00
TOTAL
3,276,609 kW-h
262,128.70
100.00
Purification Section
Utility
Unit Cost
($)
Amount
(/year)
Cost
($/year)
%
Steam
10.000
102,219
MT
1,022,189.66
9.57
Cooling Water
0.050
30,494,473
MT
1,524,723.64
14.28
Therminol
2.000
4,066,719
MT
8,133,437.97
76.15
TOTAL
10,680,351.28
100.00
- Page 23 -
8.3 UTILITIES COST - BREAKDOWN BY UTILITY TYPE
Std Power
Section Name
Unit Cost
($/kW-h)
Amount
(kW-h/year)
Cost
($/year)
%
Fermentation Section
0.0800
50,923,005
4,073,840.43
93.95
Clarification Section
0.0800
3,276,609
262,128.70
6.05
TOTAL
54,199,614
4,335,969.13
100.00
Steam
Section Name
Unit Cost
($/MT)
Amount
(MT/year)
Cost
($/year)
%
Fermentation Section
10.000
1,707,549
17,075,493.83
94.35
Purification Section
10.000
102,219
1,022,189.66
5.65
TOTAL
1,809,768
18,097,683.50
100.00
Cooling Water
Section Name
Unit Cost
($/MT)
Amount
(MT/year)
Cost
($/year)
%
Fermentation Section
0.050
106,141,239
5,307,061.96
77.68
Purification Section
0.050
30,494,473
1,524,723.64
22.32
TOTAL
136,635,712
6,831,785.59
100.00
Therminol
Section Name
Unit Cost
($/MT)
Amount
(MT/year)
Cost
($/year)
%
Purification Section
2.000
4,066,719
8,133,437.97
100.00
TOTAL
4,066,719
8,133,437.97
100.00
- Page 24 -
8.4 UTILITIES COST - DETAILED BREAKDOWN BY UTILITY TYPE
Std Power
Fermentation Section
Procedure Name
Unit Cost
($/kW-h)
Amount
(kW-h/year)
Cost
($/year)
%
P-3
0.0800
23,417,403
1,873,392.23
45.99
P-4
0.0800
13,592,757
1,087,420.60
26.69
P-8
0.0800
375,751
30,060.07
0.74
P-1
0.0800
3,352,493
268,199.45
6.58
Unlisted Equipment
0.0800
2,546,150
203,692.02
5.00
General Load
0.0800
7,638,451
611,076.06
15.00
TOTAL
50,923,005
4,073,840.43
100.00
Clarification Section
Procedure Name
Unit Cost
($/kW-h)
Amount
(kW-h/year)
Cost
($/year)
%
P-6
0.0800
1,023,067
81,845.39
31.22
P-10
0.0800
1,598,220
127,857.58
48.78
Unlisted Equipment
0.0800
163,830
13,106.44
5.00
General Load
0.0800
491,491
39,319.31
15.00
TOTAL
3,276,609
262,128.70
100.00
Steam
Fermentation Section
Procedure Name
Unit Cost
($/MT)
Amount
(MT/year)
Cost
($/year)
%
P-2
10.000
272,003
2,720,033.82
15.93
P-16
10.000
1,435,546
14,355,460.01
84.07
TOTAL
1,707,549
17,075,493.83
100.00
Purification Section
Procedure Name
Unit Cost
($/MT)
Amount
(MT/year)
Cost
($/year)
%
P-12
10.000
102,219
1,022,189.66
100.00
TOTAL
102,219
1,022,189.66
100.00
Cooling Water
Fermentation Section
Procedure Name
Unit Cost
($/MT)
Amount
(MT/year)
Cost
($/year)
%
P-3
0.050
74,533,382
3,726,669.09
70.22
P-4
0.050
1,149,877
57,493.83
1.08
P-2
0.050
30,457,981
1,522,899.03
28.70
- Page 25 -
TOTAL
106,141,239
5,307,061.96
100.00
Purification Section
Procedure Name
Unit Cost
($/MT)
Amount
(MT/year)
Cost
($/year)
%
P-14
0.050
18,915,522
945,776.11
62.03
P-15
0.050
11,578,951
578,947.53
37.97
TOTAL
30,494,473
1,524,723.64
100.00
Therminol
Purification Section
Procedure Name
Unit Cost
($/MT)
Amount
(MT/year)
Cost
($/year)
%
P-14
2.000
2,564,994
5,129,988.02
63.07
P-15
2.000
1,501,725
3,003,449.95
36.93
TOTAL
4,066,719
8,133,437.97
100.00
- Page 26 -
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