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Software description
„FZ-DZ-15-pos.T“
Siemens 840D
Version:
CD02-01-DE
27.06.07 / HIR
Table
of
contents
Page 2
Error
messages
Page 58
Machine
type:
PLC
–
Version:
FZ-15
(Basket with positioned tool)
V: from
CD
001.00 onward
Page 4
DZ-15
(Basket with positioned tool)
V: from
CH
001.00 onward
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1 Table of contents
1
Table of contents............................................................................................................................... 2
2
FZ-DZ 15-pos.T (basket changer) ................................................................................................... 4
2.1
General instructions: ..............................................................................................................................4
2.2
Commissioning information: .................................................................................................................5
2.2.1
PLC machine data ............................................................................................................................................ 5
2.3
Manual mode...........................................................................................................................................6
2.3.1
Key [Man.tool change]..................................................................................................................................... 6
2.3.2
Key [TOOL CHANG. START] ....................................................................................................................... 6
2.3.3
Key [Tool unlocking 1] .................................................................................................................................... 7
2.3.4
Key [Tool unlocking (2)] (for DZ machines)................................................................................................... 7
2.3.5
Key [T1-Tn / Change Tool Arm] ..................................................................................................................... 8
2.4
Tool management information: .............................................................................................................9
2.4.1
Block tool positions: ........................................................................................................................................ 9
2.4.2
Tool change and speed dependent on tool type (attribute "B"): ..................................................................... 10
2.5
Automatic mode ....................................................................................................................................12
2.5.1
Tool selection:................................................................................................................................................ 12
2.6
Tool changer service functions (basket)..............................................................................................13
2.7
Special functions ...................................................................................................................................14
2.8
Pick-Up function: ..................................................................................................................................15
2.9
Tool clamped monitoring "Digital“ ....................................................................................................16
2.9.1
Monitoring: "Tool correctly clamped" ........................................................................................................... 16
2.10
Tool clamped monitoring with analog sensor .................................................................................17
2.10.1
Commissioning information........................................................................................................................... 17
2.10.2
Setting instructions draw bar query SK40 / HSK-A63 spindle ...................................................................... 18
2.10.3
Tool clamped monitoring ............................................................................................................................... 22
2.10.4
Schematic diagram of the "signal sleeve" for the sensors (example) ............................................................. 23
2.10.5
Chiron menu: Tool clamping interrogation .................................................................................................... 24
2.10.6
Learn procedure "Tool clamped" ................................................................................................................... 25
2.10.7
Monitoring of dynamic range "Tool clamped"............................................................................................... 26
2.10.8
Display of the ranges for "Tool clamping query" (analog voltage)................................................................ 27
2.11
Square face check ..............................................................................................................................29
2.11.1
General instructions ....................................................................................................................................... 29
2.11.2
Programming example ................................................................................................................................... 29
2.11.3
M functions .................................................................................................................................................... 29
2.11.4
Commissioning information........................................................................................................................... 30
2.11.5
Rinsing the tool holders.................................................................................................................................. 31
2.12
Functions for DZ and individual operation of the spindles...........................................................32
2.12.1
General information: ...................................................................................................................................... 32
2.12.2
Positioning: .................................................................................................................................................... 32
2.12.3
Individual operation of the spindles: .............................................................................................................. 32
2.12.4
Individual tool change:................................................................................................................................... 33
2.12.5
Miscellaneous:................................................................................................................................................ 33
2.13
Chiron Diagnosis summary (basket tool changer) .........................................................................34
2.14
Tool changer error messages (basket) .............................................................................................36
2.14.1
700239 0 0 "TOOL NOT RELEASED (1)"................................................................................................... 36
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2.14.2
700439 0 0 "TOOL NOT RELEASED (2)"................................................................................................... 36
2.14.3
700238 0 0 "TOOL NOT LOCKED (1)" ....................................................................................................... 37
2.14.4
700438 0 0 "TOOL NOT CLAMPED (2)" .................................................................................................... 37
2.14.5
700262 0 0 "TOOL NOT CORRECTLY CLAMPED (1)"............................................................................ 38
2.14.6
700462 0 0 "TOOL NOT CORRECTLY CLAMPED (2)"............................................................................ 38
2.14.7
700263 0 0 "MAIN SPINDLE CLAMPED WITHOUT TOOL (1)" ............................................................. 39
2.14.8
700463 0 0 "MAIN SPINDLE CLAMPED WITHOUT TOOL (2)" ............................................................. 39
2.14.9
700237 0 0 "TOOL NOT EJECTED" ............................................................................................................ 40
2.14.10
700434 0 0 "Tool holder soiled (1) --> Please clean." ............................................................................... 41
2.14.11
700435 0 0 "Tool holder soiled (2) --> Please clean." ............................................................................... 41
2.14.12
700252 0 0 "TOOL STILL IN SPINDLE"................................................................................................. 43
2.14.13
700242 0 0 "TOOL CHANGER NOT UP"................................................................................................ 44
2.14.14
700433 0 0 "Tool not unlocked" ................................................................................................................ 45
2.14.15
700243 0 0 " TOOL CHANGER NOT DOWN" ....................................................................................... 46
2.14.16
700121 0 0 "PROX. SWITCH TOOLCHANGER UP/DOWN" ............................................................... 47
2.14.17
700425 0 0 "Limit switch tool changer up/tool unlocked"......................................................................... 47
2.14.18
700426 0 0 "Limit switch tool changer down/tool unlocked" .................................................................... 48
2.14.19
700244 0 0 "TOOL ARM NOT UP (1)" .................................................................................................... 49
2.14.20
700444 0 0 "TOOL ARM NOT UP (2)" .................................................................................................... 49
2.14.21
700245 0 0 "TOOL ARM NOT DOWN (1)"............................................................................................. 50
2.14.22
700445 0 0 "TOOL ARM NOT DOWN (2)"............................................................................................. 50
2.14.23
700119 0 0 "PROX. SWITCH TOOL ARMS UP/DOWN" ...................................................................... 50
2.14.24
700120 0 0 "PROX. SWITCH TOOL ARMS UP MISSING"................................................................... 51
2.14.25
700352 0 0 "TOOL HOLDER NOT CORRECTLY SEATED IN TOOL MAGAZINE" ......................... 51
2.14.26
510126 0 0 "TOOL CHANGE NOT FINISHED" ..................................................................................... 52
2.14.27
510127 0 0 "NO ENABLE FOR TOOL CHANGE" ................................................................................. 52
2.14.28
700060 0 0 "SPINDLE TOOL NOT DEFINED"....................................................................................... 53
2.14.29
700026 0 0 "PLC_MD WRONG (NUMBER OF TOOLS)" ..................................................................... 54
2.14.30
510014 0 0 "MANUAL TOOL CHANGE ACTIVE" ............................................................................... 55
2.14.31
700161 0 0 "SERVICE FUNCTION M88 ACTIVE"................................................................................ 55
2.14.32
700162 0 0 "H58/H59 ACTIVE (TOOL RELEASE WITH PUSH BUTTON)" ....................................... 55
2.14.33
702500 0 0 "Learn tool clamping query spindle 1".................................................................................... 56
2.14.34
702501 0 0 "Learn tool clamping query spindle 2".................................................................................... 56
2.15
Changer error messages (DZ) .........................................................................................................57
2.15.1
700443 0 0 "M16/M26 COMMAND WITHOUT M06" ............................................................................... 57
2.15.2
700442 0 0 "DIFFERENT TOOLS IN SPINDLE 1/2".................................................................................. 57
3
Error messages................................................................................................................................ 58
4
Changes in function description .................................................................................................... 59
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2 FZ-DZ 15-pos.T (basket changer)
2.1 General
instructions:
2.1.1.1 Note on error messages
To differentiate error messages with DZ machines as to which "side" the fault has occurred, index
number (1) [spindle 1 (left)] , or (2) [spindle 2 (right)] is displayed after the error message.
2.1.1.2 „Emergency Off“ on running up the tool changer
If the machine control "is switched off"
while the tool changer is moving up, the tool remains
released until the "Tool changer up" limit switch responds.
(Safety function so that no movement can be made against the closed collet chuck).
2.1.1.3 Machine movement as soon as the tool changer is not "up"
If the tool changer is not „up“, it is only possible to move the axes in operating mode „JOG“
and
by simultaneously pressing the „door bypass button".
Function "Manual tool change"
must not be active.
(Key „Rapid“
is however not active).
2.1.1.4 Changing tools
If a tool is called which is not next to the "tool to be deposited", the new tool will be swivelled
downwards as soon as the tool to be deposited no longer registers "down".
Otherwise, a pause is made until the "tool to be deposited" registers that it is up.
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2.2 Commissioning
information:
2.2.1
PLC machine data
Check - "Tool correctly in tool gripper"
0
With check for whether the tool is correctly inserted in the tool gripper.
The tool arm is first swivelled up before the changer is moved up, is
checked, and then is swivelled down again.
1
Without check
(Attention: the entry of the bits in this byte is made in hexadecimal code)
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2.3 Manual
mode
2.3.1
Key [Man.tool change]
⇒ Key "Man. tool change"
⇒ The tool changer manual mode can be switched on with the "Man. tool change" key.
Selection:
⇒ Select operating mode "JOG"
.
⇒ Select "Man.tool change"
key
⇒ The message is displayed if manual mode is selected:
510014 0 0 "MANUAL TOOL CHANGE ACTIVE" page 55
2.3.2
Key [TOOL CHANG. START]
⇒ Key "TOOL CHANG. START"
Selection:
⇒ Select operating mode "JOG"
.
⇒ Select "Man.tool change"
key
⇒ At the same time the side doors (protective doors) and tool loading doors must be closed.
⇒ With key "TOOL CHANG. START"
the tool changer can now be moved downwards
and upwards.
Note !
Before the tool changer is moved upwards again, it is checked whether the tool is correctly
in the tool arm. First the tool arm is swivelled upwards until the signal "Tool arm up" is sent,
and then the same arm is moved down again, and the tool changer is moved up.
⇒
Note:
If the tool changer is not correctly in its home position, this button blinks and the changer can
be moved to its home position by pressing the button.
Definition of tool changer home position:
⇒ The tool changer is up and the tool is released in the gripper.
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2.3.3
Key [Tool unlocking 1]
⇒ Keys "Tool unlocking"
With the key "Tool unlocking" a tool can be released from the spindle if no tool arm is under the
spindle.
Release tool from spindle:
⇒ Select operating mode "JOG"
.
⇒ Select "Man.tool change"
key
⇒ At the same time the side door or protective door must be open.
⇒ CAUTION ! The tools must be held firmly. (Observe safety precautions).
⇒ With key "Tool unlocking (1)"
the tool can now be released from the spindle (1).
⇒ Note ! Ensure that the tool is positioned correctly when inserting in the spindle.
2.3.4
Key [Tool unlocking (2)] (for DZ machines)
⇒ Key "Tool unlocking (2)"
With the key "Tool unlocking (2)", the tool from spindle 2 (right) can be released as long as no tool
arm is underneath the spindle.
Release tool from spindle:
⇒ Select operating mode "JOG"
.
⇒ Select "Man.tool change"
key
⇒ At the same time the side door or protective door must be open.
⇒ CAUTION ! The tools must be held firmly. (Observe safety precautions).
⇒ With key "Tool unlocking (2)"
the tool can now be released from the spindle (2).
⇒ Note ! Ensure that the tool is positioned correctly when inserting in the spindle.
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2.3.5
Key [T1-Tn / Change Tool Arm]
⇒ Key "T1-Tn / Change Tool Arm"
Swivel tool arm up/downwards:
⇒ Select operating mode "JOG"
.
⇒ Select "Man.tool change"
key
⇒ At the same time the side doors (protective doors) and tool loading doors must be closed.
⇒ Move the tool changer downwards by pressing the key "TOOL CHANG. START"
.
⇒ With the key "T1-Tn / change tool arm"
the tools can be swivelled up or down one at a
time in increasing order.
⇒
Note:
This function is also possible with simultaneous activation of the Door bypass button
with the door open.
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2.4 Tool management information:
2.4.1
Block tool positions:
⇒ Tool positions (magazine positions) are blocked by entering a [4] in the „A attribute“ of the
respective tool (magazine position).
⇒ The menu for entering can be found under:
[Tool Managem.] – [Tool Attribute]
Pre-condition for the entry is loose key setting (1,2,3)
Tool place No. 7 is
blocked.
Attribute A = 4
Note:
The individual menus and columns of the tool management are
displayed, but they only take effect if the respective option is set.
WZV_WZ-gesperrt
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2.4.2
Tool change and speed dependent on tool type (attribute "B"):
⇒ Tool type selection occurs by entering in „Attribute B“ of the respective tool (magazine position) the type
displayed in [HELP] --> [ATTRIBUTE B].
⇒ The design of the tools according to size and weight depends each time on the machine type.
Please see the description of the machine for the version of the possible tools to be used.
⇒ The menu for entering can be found under:
[Tool Managem.] – [Tool Attribute]
Pre-condition for the entry is loose key setting (3)
Tool place No. 8 is defined to
be a "heavy tool".
Attribute B = 1
WZV_WZ-schwer
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2.4.2.1 Information on Attribute "B"
Because of the different types of tools, the tool change can be carried out at different speeds,
depending on the type of tool (size, weight).
0 =
Normal
The tool is changed into the spindle, as normal.
1 =
Heavy tool
The tool arm is swivelled down and a delay time of 200 ms is waited. Only then is the tool
changer moved up.
Note:
The „Speed“ for swivelling the tool arms is attained via manual setting of the valve on the re-
spective tool arm.
Note:
In this help menu the input possibility for Attribute B (type of tool) is displayed.
This menu can be found under:
[Tool Managem.] – [Help]
Help text for the tool
type
attribute "B".
WZV_Hilfe_Attribute
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2.5 Automatic
mode
2.5.1 Tool
selection:
Operating mode "Automatic"
or "MDA"
.
2.5.1.1 Standard version
T7 M6
Call up and change a tool into the spindle using its tool number.
2.5.1.2 With „Chiron tool management“
TOCH(12345678)
Call up and change a tool into the spindle using its ID number.
The entry of the ident. number here is possible with up to eight places.
Instructions on this can be found in section „Chiron tool management“
!!! Note !!!
When selecting and starting tool change (M6), always ensure that
collisions with devices or axes are avoided.
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2.6 Tool changer service functions (basket)
2.6.1.1 Select Service Functions
M88 =
Select service function
M89 =
Cancel service function
The following message appears if the service function is selected:
700161 0 0 "SERVICE FUNCTION M88 ACTIVE" page 55
2.6.1.2 General service functions
H47 =
Lock
tool
H48 =
Unlock
tool
H49 =
Tool
changer
downwards
H50 =
Tool
changer
upwards
H51
=
Tool arm which does not register "up" or "down", swivel upwards.
H52
=
Tool arm which does not register "up" or "down", swivel downwards.
H57
=
Delete spindle tool
H63
=
Blow out tool cone (On)
H64
=
Blow out tool cone (Off)
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2.7 Special
functions
H58 = In automatic mode "Release tool" with key
H59 = Clear function H58
The following message appears if the function is selected:
700162 0 0 "H58/H59 ACTIVE (TOOL RELEASE WITH PUSH BUTTON)" Page 55.
⇒ It is necessary to release the tool in the program for special measuring tests
⇒ If function H58 has been output, the spindle tool can be released with key "Tool Unlocking"
while the program is running (with the spindle still and no feed).
⇒ Cancellation is made with "H59" or "RESET"
.
Service mode:
For test runs, you can enter a speed, also if the tool changer is "down“.
M88 & H33
=
Speed input is also possible if the changer is down
M88 & H34 =
Deactivate
„H33“
Service mode:
For test runs, the "Tool correctly clamped" monitoring can be deactivated.
M105 =
No "Clamped without tool" monitoring
This function is again cleared with „JOG“
and „RESET“
or „Machine Control
Off“
.
M88 & M115 =
No "Tool incorrectly clamped“ monitoring
This function is again cleared with „M88“ or „Machine Control Off“
.
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2.8 Pick-Up
function:
M / H functions:
M66
=
Release tool (only with T0 in the spindle)
M67 =
Clamp
tool
H66
=
Blow out tool cone (On)
H67
=
Blow out tool cone (Off)
Example of Pick-Up (collect tool):
T0 M6
(Change in tool place T0)
M19
(Position spindle)
H66 =
(Blow out tool cone "On")
M66
(Release
tool)
G1 F1000 Z-170
(Move to tool take-up position)
H67 =
(Blow out tool cone "Off")
M67
(Clamp
tool)
G4F1.0
(Delay time "safely" clamped)
Z0
(Move away with tool)
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2.9 Tool clamped monitoring "Digital“
2.9.1 Monitoring:
"Tool correctly clamped"
¾ In this version, monitoring is carried out to see if the tool is "correctly“ clamped in the spindle.
¾ This is carried out with three inductive sensors which are set differently.
(Observe the setting instructions in this respect).
¾ This monitoring is initiated, as soon as one of the sensors „Clamped up“ or „Clamped down“ signals.
¾ In event of this monitoring being accidently activated through erroneous triggering of the PLC input signals,
deletion is only possible through the input of "M88" + "H57" and simultaneous activation of the "Rapid"
key.
¾ With these sensors one can monitor, whether
1.) the tool is „correctly“ clamped
2.) the tool is „wrongly“ clamped
3.)
clamping has been made „without“ a tool.
Sensor 1
Sensor 2
Sensor 3
Valve
Possible message combinations
Clamped up
Clamped down
Released „Release
tool“
Clamped without tool
X
0
0
0
Tool correctly clamped
X
X
0 0
Tool wrongly clamped
0
X
0
0
Tool "released
"
0 0 X X
Clamped up
Tool "released"
Clamped down
Collet chuck
Clamped "without“ tool
Clamped up
Tool "released"
Clamped down
Collet chuck
Tool "released"
Clamped up
Tool "released"
Clamped down
Collet chuck
Tool "wrongly" clamped
Clamped up
Tool "released"
Clamped down
Collet chuck
Tool "correctly" clamped
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2.10 Tool clamped monitoring with analogue sensor
2.10.1 Commissioning
information
PLC machine data
14512[2] Bit 4
With analogue sensor
0
With inductive sensor for "tool clamped"
1
With analogue sensor
(Attention: the entry of the bits in this byte is made in hexadecimal code)
Coding of the analogue module (6ES7331-7KB02-0AB0)
The coding plug is on the left side of the module and, in this case, must be plugged to "B".
B C
A
D
A: 80/250/500/1000MV/PT
C: 4 WIRE CURRENT
B: 2.5 / 5 / 1...5 / 10V
D: 2 WIRE CURRENT
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2.10.2 Setting instructions draw bar query SK40 / HSK-A63 spindle
⇒ In place of the inductive sensor for "Tool clamped up“ (S325), an "analogue sensor“ (B40) of the
same size is used here.
⇒ The setting of both sensors (inductive) for "Tool clamped down“ (S326) and "Tool released“ (S115)
remains unchanged.
⇒ Insert the analogue sensor (B40) up to the limit stop in the clamping holder and then set it - with the
setting tool "short" clamped - for HSK-A63 (BWM123003401) and for SK40 (BWM123007000) by
turning the eccentric so that a voltage of 8.00 V (+0,5) is displayed on the screen.
⇒ For "long“ tool holders, a lower voltage is displayed.
⇒ This setting ensures that chip detection, which depends on the voltage and the cover of the analogue
sensor, occurs in a steep curve range.
Indicating sleeve
Analog sensor (B40)
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Procedure for setting the analogue sensor:
The analogue voltage signal is directly evaluated by the software.
Only the following setting must be performed mechanically.
1.) Clamp the mounting tool in the spindle:
HSK-A63
= BWM123003401
SK40
=
BWM123007000
2.) Unscrew the clamping screw
Clamping screw
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3.) Have the voltage displayed in the control
The analogue value required for setting can be found under
[CHIRON] – [Diagnosis total] – [Tool changer] – [Tool cl.system.]
IMPORTANT:
Read off all analogue values for spindle position at 0 degrees
(M19).
4.) Set the height of the analogue sensor via the eccentric until a voltage of 8.00 Volt (+0.5) is
achieved
5.) Tighten the clamping screw
6.) With a DZ machine, repeat this procedure for the second spindle
Causes of errors:
If the voltage value cannot be set, this may be due to the following reasons:
-
The analogue sensor is not pressed up to the block in the plastic sleeve.
-
Incorrect wiring of the analogue sensor.
Slot for setting the height via
the eccentric using a
screwdriver.
Setting the voltage value
with the setting tool to
8.00V (+0.5)
After the analog sensor is set
to the correct voltage, the
value can be taught with the
[learn S1 clamped] softkey.
DGN-WZW_WZ-Spannabfrage-lernen-DZ
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2.10.3 Tool clamped monitoring
⇒ "Tool clamping" monitoring occurs via an "analogue sensor" with suitable "analogue input
module“.
⇒ Depending on the position of the draw bar (indicating sleeve) and the resulting covering up of
the analogue sensor, different voltages are output.
⇒ The voltage is passed on to the PLC in binary form from the "analogue input module".
Spindle 1:
DB222.DBD18[G] = Actual value analogue voltage
Spindle 2:
DB223.DBD18[G] = Actual value analogue voltage
Note !
The state "
Tool clamped
“ must first be learned with the setting tool
during commissioning, depending on the spindle.
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2.10.4 Schematic diagram of the "signal sleeve" for the sensors (example)
Inductive sensor
(S326)
Analogue sensor
(B40)
Inductive sensor
(S115)
Possible message
combinations
Clamped down
"Clamped"
Released
Clamped without tool
0
X
0
Tool correctly clamped
1
8V (+1.5/-5.0)
0
Tool wrongly clamped
1
>9,5V
0
Tool "released
"
X >9,5V 1
X = no query and no effect
Analog sensor
Tool "released"
Clamped down
Indicating
sleeve
Tool "released"
>9.50 V
1/0
1
Analog sensor
Tool "released"
Clamped down
Indicating
sleeve
Tool "wrongly" clamped
>9.50 V
0
1
Analog sensor
Tool "released"
Clamped down
Indicating
sleeve
Tool "correctly" clamped
8.00 V
0
1
Analog sensor
Tool "released"
Clamped down
Indicating
sleeve
Clamped "without“ tool
x.xx V
0
0
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2.10.5 Chiron menu: Tool clamping interrogation
In this menu, the following states are shown:
o
the current state of the tool clamping query
o
the current reference value of the spindle tool
o
the current actual value of the spindle tool
o
the learned values for "clamped"
o
the permissible range for learning the analogue sensor
This menu can be found under:
[CHIRON] – [Diagnosis total] – [Tool changer] – [Tool cl.system.]
FZ machine
DZ machine
DGN-WZW_WZ-Spannabfrage-FZ DGN-WZW_WZ-Spannabfrage-DZ
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2.10.6 Learn procedure "Tool clamped"
1.) Select key switch position [3]
.
2.) Load T0 in the spindle (all tool arms are up).
3.) Position the spindle at 0° (M19).
4.) Input the function "M88" in the "MDA"
operating mode.
5.) Switch to the "JOG"
operating mode.
6.) Select "Man.tool change"
key
7.) Press the door bypass button
and open the protective door.
8.) Insert the setting tool correctly into the spindle
.
9.) Set the analogue sensor to approx. 8.00V (+0.5) according to the setting instructions.
10.) Now the state "Tool clamped" can be learned with the softkey [learn S1 clamped] or [learn
S2 clamped] in the menu [Tool cl.system.].
Learning the state is only
allowed within a certain range.
(8.0 – 8.5V)
The learned value is entered in
the field "Learned clamped
value".
DGN-WZW_WZ-Spannabfrage-lernen-DZ
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2.10.7 Monitoring of dynamic range "Tool clamped"
The tools are only dynamically monitored in the range of the analogue value (approx. 8.0 V) learned
once with the setting tool, with a tolerance of (+1.5 / -5.0).
When changing in the tools into the spindle by hand, it is assumed that the tool holder is clean and that
no chip is between the holder and the square face of the spindle.
If a tool is now changed by hand into the spindle, when the tool is deposited, the current actual value is
saved as the reference value in a data word explicitly for this tool.
Reference values spindle 1
Reference values spindle 2
DB222.DBD104[G] = WZ 1
DB223.DBD104[G] = WZ 1
DB222.DBD108[G] = WZ 2
DB223.DBD108[G] = WZ 2
„ „ „ „
DB222.DBD180[G] = WZ 20
DB223.DBD180[G] = WZ 20
When the tool is automatically changed into the spindle, it is checked every time whether the analogue
voltage "Tool clamped" is in the range of the reference value (+/- 1.2V).
If the current value is outside the tolerance, the tool change is still carried out, and then there is a "Feed
Stop".
Cause: There are probably chips between the tool holder and the square face.
The following messages for Spindle 1 or Spindle 2 are output, and the LED of the corresponding key
"Tool Unlocking"
is blinking:
700434 0 0 "Tool holder soiled (1) --> Please clean." Page 41.
700435 0 0 "Tool holder soiled (2) --> Please clean." Page 41.
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2.10.8 Display of the ranges for "Tool clamping query" (analogue voltage)
* The voltage values given here are merely examples and may vary depending on the tool holder or the
temperature.
11.2V*
Clamped
without tool
Tool "released
"
(+1.5)
clamped learned at
8.0 V *
(-5,0)
Tool wrongly
clamped
Dynamic range
Tool clamped
Dynamic range
(-1,2)
(+1,2)
Tool correctly
clamped
(rough)
Tool holder soiled
--> Please clean."
(-0,1)
(+0,1)
Tool correctly
clamped
(fine)
Tool holder soiled
--> Please clean."
Standard
With square face check (option)
Tool wrongly
clamped
Tool clamped down
(S326 = 0)
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2.10.8.1 Display of signals for "Tool clamped monitoring"
Spindle 1:
Spindle 2:
PLC signal
State
collet chuck
Learned digital voltage
input and tolerance
range
clamped: +1.5 / -5.0V
unclamped: +1.0 / -1.0V
Analog
voltage
Clamped
without
tool
Tool "wrongly" clamped
M131.5=1
V
Dynamic range:
Tool clamped
M131.4=1
DB181.DBD1106[G]
DB181.DBD1062[G]
DB181.DBD1066[G]
9,5
3,0
8,0
Tool "released
M131.3=1
DB181.DBD1102[G]
DB181.DBD1058[G]
9,9
10
Clamped
without
tool
Tool "wrongly" clamped
M130.5=1
V
Dynamic range:
Tool clamped
M130.4=1
DB181.DBD1114[G]
DB181.DBD1074[G]
DB181.DBD1078[G]
9,5
3,0
8,0
Tool "released
M130.3=1
DB181.DBD1110[G]
DB181.DBD1070[G]
9,9
10
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2.11 Square face check
2.11.1 General instructions
⇒ The square face is checked by means of the analogue sensor for "Tool clamped monitoring".
⇒ The goal of this function is to monitor whether small chips have gotten in between the tool taper and
the spindle as tools are being changed into the spindle, which can result in imprecise machining.
⇒ The square face check is activated as follows:
1.) Each tool can be separately monitored with an M-function before the tool change.
2.) The monitoring for all tools is active by setting a machine parameter.
⇒ When tools are automatically changed into the spindle, it is monitored whether the tool is positioned
square to the spindle, or whether there are any chips between the spindle and the tool taper.
The "fine" monitoring range can be set via a machine parameter.
(The standard setting is 100 mV, which corresponds to a chip size of approx. 0.04 mm)
⇒ This means that as soon as there is even a tiny chip between the tool holder and the spindle take-
up, this is detected, the square face is rinsed off (optional) and later an informational message is
output.
⇒ As soon as a tool is in action, the analogue value difference between the previous changing-in and
the new changing-in is compared and evaluated accordingly.
⇒ After the machine has been stopped for >20 minutes or after switching on the main switch, the "fine"
monitoring is cleared and the tools are only "roughly" monitored the next time a tool is changed in.
This clearing of the "fine" monitoring is necessary, since when the machine stands still for long
periods of time, greater deviations can result in the analogue voltage due to thermal changes. This
would result in error messages, then, during the 1st tool change.
⇒ If the square face monitoring is activated for a tool, this tool is additionally rinsed off before changing
it in (optional).
2.11.2 Programming
example
G0 G53 Z0 D0
M65
T2
M6
With "M65", monitoring is activated for the "T2" tool so that this tool square face is "finely" monitored.
2.11.3 M
functions
M65
=
The next tool to be changed in is square face monitored.
(This function also takes effect without a machine parameter)
M88 & M443 =
Service function: Clear all learned "fine" tool values.
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2.11.4 Commissioning
information
PLC machine data
Standard setting
14512[2] Bit 6 Tool square face check
0
Function not active (except with M65)
1
All tools with "square face check" when changed in
(Attention: the entry of the bits in this byte is made in hexadecimal code)
14512[2] Bit 2 Rinsing the tool holders (square face check)
0
With rinsing of the tool cone in case of a fault in square face monitoring.
1
Without rinsing of the tool cone in case of a fault in square face monitoring.
(Attention: the entry of the bits in this byte is made in hexadecimal code)
14510[44]
Default time clear "fine" square face check (minutes)
20
After this time has elapsed, the "fine" tool monitoring is cleared.
If the value is 0 when the PLC is started up, the standard value is taken
automatically.
(Note that the entered value must be a decimal number)
14514[3]
Default value for the "fine" query
0.1
If the value is 0 when the PLC is started up, the standard value is taken
automatically.
(Note that the entered value must be a decimal number)
14514[4]
Default value for the "rough" query
1.2
If the value is 0 when the PLC is started up, the standard value is taken
automatically.
(Note that the entered value must be a decimal number)
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2.11.5 Rinsing the tool holders
Description of procedure:
⇒ For this, the functionality of the coolant-through-tool is used.
For this reason, the precondition is that the machine is equipped with this.
If the machine is also equipped with a variable high-pressure stage, rinsing is carried out with a
pressure stage of 50 bar.
If the machine is not equipped with internal cooling, the tool is blown off.
⇒ When the tools are loaded, rinsing of the square face is switched on.
This is done with the tool unclamped via the outer bores of the spindle.
Rinsing is performed until the tool changer is moved upwards.
⇒ If the tool was "correctly" clamped, the tool change is ended and the machining program continues.
Otherwise, the tool changer is moved down again and then the square face is rinsed for 2 seconds.
⇒ Now it is again attempted to clamp the tool.
⇒ As long as the tool now signals OK, the tool change is ended and the machining program continues.
Otherwise, the tool holder is rinsed again.
⇒ If this attempt, too, is not successful, the tool changer is moved down again.
⇒ There is a Feed Stop and the following error messages are registered:
700434 0 0 "Tool holder soiled (1) --> Please clean." Page 41.
700435 0 0 "Tool holder soiled (2) --> Please clean." Page 41.
⇒ How to further proceed can be found under the respective error message.
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2.12 Functions for DZ and individual operation of the spindles
2.12.1 General
information:
For operating the DZ machine, user cycles DZ_WZW_ASUP and SPOS_FZ_DZ must be available.
2.12.2 Positioning:
Positioning both spindles to the same position is only possible with command M19 (value)
M19(value)
=
Both spindles are positioned at the position in brackets.
(In doing this the spindles are uncoupled).
The pre-condition for this is that user cycle SPOS_FZ_DZ must be available.
2.12.3 Individual operation of the spindles:
M13
=
Spindle 1 right rotation
(DZ)
(Spindles are uncoupled)
M14
=
Spindle 1 left rotation
(DZ)
(Spindles are uncoupled)
M15
=
Spindle 1 stop
(DZ)
(Spindles are re-coupled)
M23
=
Spindle 2 right rotation
(DZ)
(Spindles are uncoupled)
M24
=
Spindle 2 left rotation
(DZ)
(Spindles are uncoupled)
M25
=
Spindle 2 stop
(DZ)
(Spindles are re-coupled)
The spindles can be individually operated with these functions.
(Pre-condition: user cycle SPINDEL_KOP is available)
In doing this the S command must be one block in front of the M command, because the M command is a sub-
routine call. (This sub-routine controls coupling and uncoupling the spindles)
Example:
S1000
S500
M23
M14
M25
M15
Spindle 2 right rotation
Spindle 1 left rotation
After every change of speed (S1000) the M function also has to be output (S1500 ; M24).
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2.12.4 Individual tool change:
M16
=
Spindle 1 tool change (DZ)
M26
=
Spindle 2 tool change (DZ)
With these functions the tool change can be separately made for each spindle.
With each M16/M26 an M6 must be additionally programmed so that the T output in the NC is also updated.
Example:
T8 M16 M6
T5 M26 M6
Tool change Spindle 1
Tool change Spindle 2
2.12.5 Miscellaneous:
With some machine models, additional operating elements are incorporated on the "left" side door.
Operating element:
Functioning
EMERGENCY OFF
switch:
is switched in series to switch off the "EMERGENCY OFF" switching device.
Door bypass button:
parallel operation with the "door bypass button" on the control panel. (Analogous to key
on control panel)
Release tool:
release tool in spindle 1 (analogous to key on control panel).
Key T1-Tn:
swivel spindle 1 tool arms (analogous to key on control panel).
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2.13 Chiron Diagnosis summary (basket tool changer)
Note:
In this menu the current spindle tool and its "Ident number" are displayed.
This menu can be found under
[CHIRON] – [Tools in machine]
FZ DZ
WZ-Übersicht_FZ WZ-Übersicht_DZ
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Note:
⇒ The individual tool changer limit switches are shown in this menu.
⇒ The appropriate "Tool arm up" display flashes
This is a display if a "Tool arm up" limit switch registers „not up“ for a short period.
The appropriate display bit remains flashing as the diagnosis indication of the limit switch which
does not register "up".
⇒ Simultaneous blinking of the corresponding displays "Tool arm up" and "Tool arm down".
This display indicates which tool arm was addressed by the "Limit switch monitor". (Both "up/down"
limit switches have registered simultaneously).
⇒ This menu can be found under:
[CHIRON] – [Diagnosis total] – [Tool changer] – [Tool changer]
FZ
DZ
- spindle 1
DZ
- spindle 2
DGN-WZW_Endschalter-FZ
DGN-WZW_Endschalter-DZ_S1
DGN-WZW_Endschalter-DZ_S2
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2.14 Tool changer error messages (basket)
2.14.1 700239 0 0 "TOOL NOT RELEASED (1)"
2.14.2 700439 0 0 "TOOL NOT RELEASED (2)"
Cause:
¾ Activation „Release tool“ has been output but the acknowledgement of the "Tool correctly
clamped" monitoring is wrong.
¾ The tool has not been correctly released.
Conseq.:
¾ If the "Tool released" sensor does not respond within two seconds, the tool is clamped
again and three more attempts are made to release it (beating cycle).
¾ If the "Tool released" sensor registers after this cycle, the machine continues on
immediately.
¾ If the sensor does not register after this cycle, the machine stops with "No read-in enable"
and the following error message appears.
700237 0 0 "TOOL NOT EJECTED" Page 40.
Remedy:
¾ Check the activation and valve "Release tool".
¾ Check sensors and corresponding PLC - input signals.
¾ Check the setting of the collet chuck and sensors relative to the adjustment instructions.
Adjustment should only be carried out by trained and instructed personnel.
See also chapter:
Monitoring: "Tool correctly clamped" page 16.
¾ If the sensors register in order again, the error message can be cleared with keys "FEED
START"
or "CYCLE START"
and the machining program can be continued.
Note:
¾ The diagnosis overview of the signals can be found under:
[CHIRON] – [Diagnosis total] – [Tool changer] – [Tool changer]
¾ The diagnosis overview of the analogue sensor can be found under:
[CHIRON] – [Diagnosis total] – [Tool changer] – [Tool cl.system]
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2.14.3 700238 0 0 "TOOL NOT LOCKED (1)"
2.14.4 700438 0 0 "TOOL NOT CLAMPED (2)"
Cause:
¾ Activation „Clamp tool“ („Do not release tool") has been output but the acknowledgment of
the "Tool correctly clamped" monitoring is wrong.
¾ The tool has not been correctly locked.
Conseq.:
¾ If the sensors signal OK again within a certain monitoring time, the machine continues to
run again immediately.
¾ After the monitoring time has expired, the machine stops and the fault must be
acknowledged after the sensors register again in order with keys "Feed Start"
or
"Cycle Start"
.
Remedy:
¾ Check the activation and valve "Release tool".
¾ Check sensors and corresponding PLC - input signals.
¾ Check the setting of the collet chuck and sensors relative to the adjustment instructions.
Adjustment should only be carried out by trained and instructed personnel.
See also chapter:
Monitoring: "Tool correctly clamped" page 16.
¾ If the sensors register in order again, the error message can be cleared with keys "FEED
START"
or "CYCLE START"
and the machining program can be continued.
Note:
¾ The diagnosis overview of the signals can be found under:
[CHIRON] – [Diagnosis total] – [Tool changer] – [Tool changer]
¾ The diagnosis overview of the analogue sensor can be found under:
[CHIRON] – [Diagnosis total] – [Tool changer] – [Tool cl.system]
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2.14.5 700262 0 0 "TOOL NOT CORRECTLY CLAMPED (1)"
2.14.6 700462 0 0 "TOOL NOT CORRECTLY CLAMPED (2)"
Cause:
¾ Activation „Clamp tool“ („Do not release tool") has been output but the acknowledgment of
the "Tool correctly clamped" monitoring is wrong.
¾ The tool has not been correctly locked.
Conseq.:
¾ If the sensors signal OK again within a certain monitoring time, the machine continues to
run again immediately.
¾ After the monitoring time has expired, the machine stops and the fault must be
acknowledged after the sensors register again in order with keys "Feed Start"
or
"Cycle Start"
.
Remedy:
¾ Check the activation and valve "Release tool".
¾ Check sensors and corresponding PLC - input signals.
¾ Check tool square face under the spindle (chips, loose pull stud etc.)
¾ Check the setting of the collet chuck and sensors relative to the adjustment instructions.
Adjustment should only be carried out by trained and instructed personnel.
See also in the relevant chapter depending on the machine's equipment:
Tool clamped monitoring "Digital“ Page 16.
Tool clamped monitoring with analogue
sensor
Page 17.
¾ When the sensors signal OK again, the error message can be deleted with the keys "Feed
Start"
or "Cycle Start"
.
Note:
¾ The diagnosis overview of the signals can be found under:
[CHIRON] – [Diagnosis total] – [Tool changer] – [Tool changer]
¾ The diagnosis overview of the analogue sensor can be found under:
[CHIRON] – [Diagnosis total] – [Tool changer] – [Tool cl.system]
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2.14.7 700263 0 0 "MAIN SPINDLE CLAMPED WITHOUT TOOL (1)"
2.14.8 700463 0 0 "MAIN SPINDLE CLAMPED WITHOUT TOOL (2)"
Cause:
¾ Activation „Clamp tool“ („Do not release tool") has been output but the acknowledgment of
the "Tool correctly clamped" monitoring is wrong.
¾ According to the limit switch messages there is no tool in the spindle.
Conseq.:
¾ The tool change is terminated, after which „Feed Stop“/"Spindle Stop" is active.
¾ If there is no tool in the spindle, and this is correct, the program can be continued by
simultaneously pressing the keys "CYCLE START"
and "FEED START"
.
(Provided the speed is not higher than 800 rpm).
Remedy:
¾ Change the tool in the spindle.
¾ Check sensors and PLC - input signals.
¾ Check the PLC output signals and the „Release tool“ valve actuation.
¾ Check the setting of the collet chuck and sensors relative to the adjustment instructions.
Adjustment should only be carried out by trained and instructed personnel.
See also chapter:
Monitoring: "Tool correctly clamped" page 16.
¾ When the messages are again in order, the error message can be cleared with key "FEED
START"
and the machining program can be continued.
Note:
¾ The diagnosis overview of the signals can be found under:
[CHIRON] – [Diagnosis total] – [Tool changer] – [Tool changer]
¾ The diagnosis overview of the analogue sensor can be found under:
[CHIRON] – [Diagnosis total] – [Tool changer] – [Tool cl.system]
In order to bypass this error message (e.g. for Service test purposes) the function M105 can be entered.
This function is operative until the next „JOG
and „RESET“
or „Control Off“
.
!!! Attention ! ! !
No monitoring is carried out with this function as to whether there is a tool in the spindle.
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2.14.9 700237 0 0 "TOOL NOT EJECTED"
Cause:
¾ This message appears if the "beating cycle" was not successful.
¾ The beating cycle reacts to two different problems
a) the tool was not correctly released.
b) the tool was released, the tool changer was sent the signal to move down, but it hasn't
left its "up" position (The tool is jammed in the spindle).
Conseq.:
¾ The signal "Release tool" remains pending following the "beating cycle".
¾ By activating the "Door bypass button"
the protective door can be unlocked and then
opened.
In the case of automatic doors, the protective door can be opened with the button "Open
protective doors"
.
¾ Now the tool can be released "mechanically" (with a rubber hammer) if it is jammed.
¾ Once the tool is released, the door must be closed and the machining program can
continue by pressing the keys "Feed Start"
or "Cycle Start"
.
Press 2x: (When the button is pressed the first time: "Lock protective doors" , second time:
"Acknowledge error").
Remedy:
¾ a) Check the valve "Release tool" and the PLC output signal.
Check "Tool released" sensor and the PLC input signal.
Check to see if the tool has become jammed in the spindle.
¾ b) Check the valve "Tool changer down" and the PLC output signal.
¾ If the sensors register in order again, the error message can be cleared with keys "FEED
START"
or "CYCLE START"
and the machining program can be continued.
Note:
¾ The diagnosis overview of the signals can be found under:
[CHIRON] – [Diagnosis total] – [Tool changer] – [Tool changer]
¾ The diagnosis overview of the analogue sensor can be found under:
[CHIRON] – [Diagnosis total] – [Tool changer] – [Tool cl.system]
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2.14.10 700434 0 0 "Tool holder soiled (1) --> Please clean."
2.14.11 700435 0 0 "Tool holder soiled (2) --> Please clean."
Cause:
¾ The tool was clamped during the tool change, but the tool holder is not yet correctly
positioned in the spindle.
Possible cause:
There is a chip between the tool holder and the spindle take-up.
¾ When a tool is changed in automatically, it is checked every time whether the current
actual value (analogue voltage of the "Tool clamped monitoring") is in the range of the
reference value of the tool (rough/fine).
Conseq.:
¾ The effect depends on which monitoring type is active.
With rinsing of the tool cone in case of a fault in square face monitoring
MD 14512[2]Bit2 = 0.
o
If there is an error, the tool changer is moved down and the machine comes to
a stop on the change level with "Read disable“ and "Feed stop".
o
Now the tool can be cleaned and then machining can be continued.
Without rinsing of the tool cone in case of a fault in square face monitoring
MD 14512[2]Bit2 = 1.
o
The machine travels to the workpiece and then comes to a stop with "Read
disable“ and "Feed stop“.
o
Now the program must be interrupted because the tool was not clamped cor-
rectly.
Remedy:
¾ The error can be eliminated depending on which monitoring type is active :
For details, see the next page.
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Remedy:
¾ The error can be eliminated depending on which monitoring type is active.
With rinsing of the tool cone in case of a fault in square face monitoring
MD 14512[2]Bit2 = 0.
o
If there is an error, the tool changer is moved down and the machine comes to a
stop on the change level with "Read disable“ and "Feed stop".
o
The
program
does
not have to be terminated.
o
By activating the "Door bypass button"
the protective door can be unlocked
and then opened.
In the case of automatic doors, the protective door can be opened with the button
"Open protective doors"
.
o
After the protective door is opened, the tool holder and the spindle take-up can be
cleaned.
o
Close the protective door again.
o
When you press the key "Tool Chang.Start"
“, the protective door is locked,
the tool changer is moved upwards, and the machining program is resumed.
Without rinsing of the tool cone in case of a fault in square face monitoring
MD 14512[2]Bit2 = 1.
o
The machine travels to the workpiece and then comes to a stop with "Read disable“
and "Feed stop“ because the tool was not clamped correctly.
o
Now the program must be interrupted.
o
In "JOG“ operating mode
move the axes away from the workpiece so that
"Manual tool change“ can take place safely.
o
Press the "Man Tool Change“
key and move the changer downwards with the
"Tool Chang.Start“
“ key.
o
By activating the "Door bypass button"
the protective door can be unlocked
and then opened.
In the case of automatic doors, the protective door can be opened with the button
"Open protective doors"
.
o
Now the tool and the spindle take-up can be cleaned.
o
Close the protective door again.
o
When you press the key "Tool Chang.Start"
the protective door is locked and
the tool changer is moved upwards again.
o
The machining program must be re-started.
Note:
¾ The diagnosis overview of the analogue sensor can be found under:
[CHIRON] – [Diagnosis total] – [Tool changer] – [Tool cl.system]
¾ See also chapter:
Square
face check
Page 29.
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2.14.12 700252 0 0 "TOOL STILL IN SPINDLE"
Cause:
¾ A tool change is activated, but „T0“ occurs with a tool in the spindle.
¾ A tool was previously manually inserted in the spindle.
¾ Tool monitoring detects a tool clamped in the spindle, although no tool arm (T0) is under
the spindle.
Conseq.:
¾ „Feed Stop“ and „Read disable“ are active.
¾ A tool change is not possible.
Remedy:
¾ The
tool
must be manually removed from the spindle.
¾ The "Tool clamped monitoring" PLC input signals should be checked, however, if there is
no tool in the spindle.
¾ See also in the relevant chapter depending on the machine's equipment:
Tool clamped monitoring "Digital“ page 16.
Tool clamped monitoring with analogue
sensor
page 17
¾ The error message can be cleared again with the RESET key
.
Note:
¾ The diagnosis overview of the signals can be found under:
[CHIRON] – [Diagnosis total] – [Tool changer] – [Tool changer]
¾ The diagnosis overview of the analogue sensor can be found under:
[CHIRON] – [Diagnosis total] – [Tool changer] – [Tool cl.system]
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2.14.13 700242 0 0 "TOOL CHANGER NOT UP"
Cause:
¾ The tool changer was moved upwards, but the position "up" was not reached.
This position should be reached as soon as the valve "Lock tool" (short stroke upwards) is
actuated.
¾ PLC input signal „Tool changer up“ is not present.
Conseq.:
¾ If the sensor registers in order again within a monitoring time of about 8 seconds, the
machine continues on immediately.
¾ After the monitoring time has expired, the machine stops and the fault must be
acknowledged after the sensor registers again in order with keys "Feed Start"
or
"Cycle Start"
.
Remedy:
¾ Check "Tool changer up" sensor and the PLC input signal.
¾ Check the activation and valve "Lock tool".
¾ If the sensor registers in order again, the error message can be cleared with keys "FEED
START"
or "CYCLE START"
and the machining program can be continued.
Note:
¾ The diagnosis overview of the signals can be found under:
[CHIRON] – [Diagnosis total] – [Tool changer] – [Tool changer]
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2.14.14 700433 0 0 "Tool not unlocked"
Cause 1
:
¾ The tool changer is up, but the PLC input signal "Tool unlocked" is not detected.
¾ PLC input signal "Tool unlocked“ is not present.
Conseq. 1:
¾ If the sensor registers in order again within a monitoring time of about 8 seconds, the
machine continues on immediately.
¾ After the monitoring time has expired, the machine stops and the fault must be
acknowledged after the sensor registers again in order with keys "Feed Start"
or
"Cycle Start"
.
Cause 2:
¾ The sensor "tool unlocked" does not register during the tool change.
This position should be reached as soon as the valve "Unlock tool" (short stroke
downwards) is actuated.
Conseq. 2:
¾ If the sensor registers in order again within a monitoring time of about 8 seconds, the
machine continues on immediately.
¾ After the monitoring time has expired, the machine stops and the fault must be
acknowledged after the sensor registers again in order with keys "FEED START"
or
"CYCLE START"
.
Remedy:
¾ Check the activation and valve "Unlock tool".
¾ Check the sensor and the PLC input signal "Tool unlocked".
¾ If the sensor registers in order again, the error message can be cleared with keys "FEED
START"
or "CYCLE START"
and the machining program can be continued.
Note:
¾ The diagnosis overview of the signals can be found under:
[CHIRON] – [Diagnosis total.] – [Tool changer] – [Tool changer]
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2.14.15 700243 0 0 "TOOL CHANGER NOT DOWN"
Cause 1:
¾ The tool changer was sent the signal to move down, but it has not reached its final
position "Tool changer down".
Conseq 1.:
¾ If the tool changer was sent the signal to move down, and the position "Tool changer
down" was not reached, the tool changer is then sent "up" again, and the tool remains
released.
The tool change procedure is stopped.
¾ If the sensor registers in order again within a monitoring time of about 8 seconds, the
machine continues on immediately.
¾ After the monitoring time has expired, the machine stops and the fault must be
acknowledged after the sensor registers again in order with keys "FEED START"
or
"CYCLE START"
.
Remedy:
¾ Check the activation and valve "Tool changer downwards".
¾ Check the sensor and the PLC input signal "Tool changer down".
¾ If the sensor registers in order again, the error message can be cleared with keys "FEED
START"
or "CYCLE START"
and the machining program can be continued.
Note:
¾ The diagnosis overview of the signals can be found under:
[CHIRON] – [Diagnosis total.] – [Tool changer] – [Tool changer]
Cause 2:
¾ The tool changer was sent the signal to move down, but it has not left its upper final
position "Tool changer up".
(The tool is probably jammed in the spindle).
Conseq 2.:
¾ If the tool changer is sent the signal to move down but the tool changer doesn't leave the
position "Tool changer up", the beating cycle (3x) is started to release the tool.
¾ If the tool changer does not go down after this, the tool changer is sent "up" again, and
the tool remains released.
The tool changing process is stopped and the following error message appears.
700237 0 0 "TOOL NOT EJECTED" page 40
Remedy 2:
¾ See error message:
700237 0 0 "TOOL NOT EJECTED" page 40
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2.14.16 700121 0 0 "PROX. SWITCH TOOLCHANGER UP/DOWN"
Cause:
¾ Both sensors for the tool changer register simultaneously "Tool changer up" and "Tool
changer down" (limit switch monitor).
Conseq.:
¾ The machine functions are stopped immediately. (If no thread cutting is taking place)
Remedy:
¾ Check the sensors "Tool changer up" and "Tool changer down", and the corresponding
PLC input signals.
¾ If the sensors signal again in order, the error message can only be cleared with "Control
Off"
/"
On
"
and "RESET"
.
Note:
¾ The diagnosis overview of the signals can be found under:
[CHIRON] – [Diagnosis total.] – [Tool changer] – [Tool changer]
2.14.17 700425 0 0 "Limit switch tool changer up/tool unlocked"
Cause:
¾ Both sensors for the tool changer register simultaneously "Tool changer up" and "Tool
unlocked" (limit switch monitor).
Conseq.:
¾ The machine functions are stopped immediately. (If no thread cutting is taking place)
Remedy:
¾ Check the sensors "Tool changer up" and "Tool unlocked", and the corresponding PLC
input signals.
¾ If the sensors signal again in order, the error message can only be cleared with "Control
Off"
/"
On
"
and "RESET"
.
Note:
¾ The diagnosis overview of the signals can be found under:
[CHIRON] – [Diagnosis total.] – [Tool changer] – [Tool changer]
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2.14.18 700426 0 0 "Limit switch tool changer down/tool unlocked"
Cause:
¾ Both sensors for the tool changer register simultaneously "Tool changer down" and "Tool
unlocked" (limit switch monitor).
Conseq.:
¾ The machine functions are stopped immediately. (If no thread cutting is taking place)
Remedy:
¾ Check the sensors "Tool changer down" and "Tool unlocked", and the corresponding PLC
input signals.
¾ If the sensors signal again in order, the error message can only be cleared with "Control
Off"
/"
On
"
and "RESET"
.
Note:
¾ The diagnosis overview of the signals can be found under:
[CHIRON] – [Diagnosis total.] – [Tool changer] – [Tool changer]
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2.14.19 700244 0 0 "TOOL ARM NOT UP (1)"
2.14.20 700444 0 0 "TOOL ARM NOT UP (2)"
Cause:
¾ During the tool change procedure, sensor "Tool arm up" does not register on swivelling the
arms.
¾ PLC input signal „Tool arm up“ is not present.
Conseq.:
¾ If the sensors signal OK again within a certain monitoring time, the machine continues to
run again immediately.
¾ After the monitoring time has expired, the machine stops and the fault must be
acknowledged after the sensor registers again in order with keys "Feed Start"
or
"Cycle Start"
.
Remedy:
¾ Check "Tool arm up" sensor and the PLC input signal.
¾ Check the activation and valve "Tool arm upwards".
¾ If the sensor registers in order again, the error message can be cleared with keys "FEED
START"
or "CYCLE START"
and the machining program can be continued.
Note:
¾ The diagnosis overview of the signals can be found under:
[CHIRON] – [Diagnosis total.] – [Tool changer] – [Tool changer]
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2.14.21 700245 0 0 "TOOL ARM NOT DOWN (1)"
2.14.22 700445 0 0 "TOOL ARM NOT DOWN (2)"
Cause:
¾ During the tool change procedure, sensor "Tool arm down" does not register on swivelling
the arms.
¾ PLC input signal „Tool arm down“ is not present.
Conseq.:
¾ If the sensors signal OK again within a certain monitoring time, the machine continues to
run again immediately.
¾ After the monitoring time has expired, the machine stops and the fault must be
acknowledged after the sensor registers again in order with keys "Feed Start"
or
"Cycle Start"
.
Remedy:
¾ Check "Tool arm down" sensor and the PLC input signal.
¾ Check the activation and the valve "Tool arm down" for the corresponding tool arm.
¾ If the sensor registers in order again, the error message can be cleared with keys "FEED
START"
or "CYCLE START"
and the machining program can be continued.
Note:
¾ The diagnosis overview of the signals can be found under:
[CHIRON] – [Diagnosis total.] – [Tool changer] – [Tool changer]
2.14.23 700119 0 0 "PROX. SWITCH TOOL ARMS UP/DOWN"
Cause:
¾ Both sensors for a tool arm register simultaneously "Tool arm up" and "Tool arm down"
(limit switch monitor).
Conseq.:
¾ The machine functions are stopped immediately. (If no thread cutting is taking place)
¾ In the diagnostics menu "Tool changer", the corresponding display bits for "Tool arm up"
and "Tool arm down" are blinking.
The display bits flash to indicate which tool arm has caused the malfunction, even if the
sensors have already signalled OK again during inspection.
Remedy:
¾ Check the sensors "Tool arm up" and "Tool arm down", and the corresponding PLC input
signals.
¾ If the sensors signal again in order, the error message can only be cleared with "Control
Off"
/"
On
"
and "RESET"
.
Note:
¾ The diagnosis overview of the signals can be found under:
[CHIRON] – [Diagnosis total.] – [Tool changer] – [Tool changer]
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2.14.24 700120 0 0 "PROX. SWITCH TOOL ARMS UP MISSING"
Cause:
¾ The tool changer is in its home position, but one of the "Tool arm up" signals doesn't
register anymore.
¾ The PLC input signal "Tool arm up" for one of the tool arms is not present.
Conseq.:
¾ "Feed stop" and "Spindle stop" are initiated.
¾ In the diagnostics menu "Tool changer", the corresponding display bit for "Tool arms up"
is blinking.
The display bit flashes to indicate which sensor has caused the malfunction, even if the
sensors have already signalled OK again during inspection.
Remedy:
¾ Check the sensors "Tool arms up“ and the PLC input signals.
¾ If the sensor registers in order again, the error message can be cleared with keys "FEED
START"
or "CYCLE START"
and the machining program can be continued.
Note:
¾ The diagnosis overview of the signals can be found under:
[CHIRON] – [Diagnosis total.] – [Tool changer] – [Tool changer]
¾ ( * ) The display bit flashes to show which switch caused the malfunctioning, when on
checking, the switches again register that they are in order.
2.14.25 700352 0 0 "TOOL HOLDER NOT CORRECTLY SEATED IN TOOL MAGAZINE"
Cause:
¾ The tool is not correctly inserted in the tool arm.
¾ Before moving the tool changer up manually with the key [TOOL CHANG. START]
,
check whether the tool is inserted correctly in the tool arm.
Conseq.:
¾ The function "Tool changer up" is not carried out.
¾
Remedy:
¾ The tool must be inserted correctly in the tool arm, and then the function can be restarted
with the key [TOOL CHANG. START]
.
Note:
¾ Before the tool changer is moved upwards, it is checked whether the tool is correctly in the
tool arm. First the tool arm is swivelled upwards until the signal "Tool arm up" is sent, and
then the same arm is moved down again, and the tool changer is moved up.
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2.14.26 510126 0 0 "TOOL CHANGE NOT FINISHED"
Cause:
¾ The command for a tool change has been given but for some reason the change was not
completed within a monitoring time of 20 seconds.
Conseq.:
¾ "No read-in enable" and "Feed Stop" are active.
Remedy:
¾ Check if there are any error messages and remedy the errors.
¾ Once everything is OK again, the error message can be acknowledged with the "Feed
Start"
or "Cycle Start"
keys and the machining program can be continued.
Note:
¾ Please see the additionally pending error messages.
2.14.27 510127 0 0 "NO ENABLE FOR TOOL CHANGE"
Cause:
¾ Either “Tool change“ (M6 or H49) has been programmed or the function „MAN. TOOL
CHANGE“
has been selected, but there is no enable for this.
Conseq.:
¾ „Feed Stop“ and „Read disable“ are active.
¾ Tool change is not executed.
Remedy:
¾ Rectify the faults and cancel the error message by pressing the key "RESET"
when
in the “JOG“
operating mode.
Note:
¾ The release for “Tool change“ remains blocked if:
• service function „M88“ (tool changer) is active
• service function "M90" (workpiece changer) is active
• the tool changer is "down".
• a movement command ( Z - ) and simultaneously "M6" are output (only ( Z + ) is
permissible).
• the axes are in the swivel area of the centre divider (long bed version).
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2.14.28 700060 0 0 "SPINDLE TOOL NOT DEFINED"
Cause:
¾ Recognition of the current spindle tool has been deleted.
Consequen.:
¾ No program start is possible.
Remedy:
¾ Enter
the
current spindle tool in operating mode „MDA“
.
T..... + "CYCLE START"
( Pre-condition: service function „M88“ is not active)
Note:
¾ The display where the tools are in the machine, can be found under menu
[CHIRON] – [Tools in machine]
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2.14.29 700026 0 0 "PLC_MD WRONG (NUMBER OF TOOLS)"
Cause:
¾ The number of tools which has been entered in PLC machine parameter 14510 [8] does
not correspond to the number of existing tool places in the machine.
¾ As the "PLC software" is used for several machine types, the number of tool places must
be defined.
Conseq.:
¾ No program start is possible.
¾ „Feed Stop" and „Spindle stop" are output.
Remedy:
¾ The "General machine parameter" 14510[8] must be defined according to the number of
tool places.
¾ All other values are invalid and the error message will be displayed.
Note:
¾ The change in machine parameter is effective only after "NCK Reset" or
"Main switch OFF / ON "
.
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2.14.30 510014 0 0 "MANUAL TOOL CHANGE ACTIVE"
Cause:
¾ The function „Manual tool change active“
has been selected.
Conseq.:
¾ Manual tool changer functions are active.
Remedy:
¾ Cancel the function with the "MAN TOOL CHANGE"
key.
2.14.31 700161 0 0 "SERVICE FUNCTION M88 ACTIVE"
Cause:
¾ The "M88" service function has been selected.
Conseq.:
¾ Tool changer service functions are available.
¾ No program start is possible.
Remedy:
¾ Deactivate the service function with the "M89“ function or in "JOG“
operating mode
with the "RESET"
key.
2.14.32 700162 0 0 "H58/H59 ACTIVE (TOOL RELEASE WITH PUSH BUTTON)"
Cause:
¾ The function "H58“ (Tool release with button) was selected.
¾ It is necessary to release the tool in the program for special measuring tests
Conseq.:
¾ If the function H58 is output, the spindle tool can be released in the machining program
with the key "Tool unlocking"
This is possible when the spindle is stationary and when no feed is activated.
¾ Cancellation is made with H59 or [RESET].
Remedy:
¾ This is deactivated with H59 or with the key [Reset]
.
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2.14.33 702500 0 0 "Learn tool clamping query spindle 1"
2.14.34 702501 0 0 "Learn tool clamping query spindle 2"
Cause:
¾ The learned states of the "Tool clamped monitoring", "Tool clamped" and "Tool unclamped"
of the corresponding spindle, were deleted for some reason.
¾ The PLC was erased (overall reset), so that the saved values were lost.
Conseq.:
¾ A tool change is not possible.
¾
Remedy:
¾ The states "Tool clamped" and "Tool unclamped" have to be relearned with the setting tool.
¾ Follow the procedure described in the chapter:
Tool clamped monitoring page 22.
Note:
¾ The diagnosis overview of the signals can be found under:
[CHIRON] – [Diagnosis total] – [Tool changer] – [Tool clamping query]
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2.15 Changer error messages (DZ)
2.15.1 700443 0 0 "M16/M26 COMMAND WITHOUT M06"
Cause:
¾ M function M16 or M26 has been output without M6.
Conseq.:
¾ "Read disable“ and "Feed stop" are activated.
Remedy:
¾ Modify the program.
The output of M16/M26 (change tools individually) is only possible in conjunction with M6.
For example: T12 M16 M6
¾ The message can be cleared in "JOG"
operating mode with the [RESET] key
.
2.15.2 700442 0 0 "DIFFERENT TOOLS IN SPINDLE 1/2"
Cause:
¾ On starting the machining program different tool arms are under the spindles.
Conseq.:
¾ "Read disable“ and "Feed stop" are activated.
¾ No program start is possible.
Remedy:
¾ Change identical tool arms (tool places) in the spindles.
¾ The message can be cleared in "JOG"
operating mode with the [RESET] key
.
Note:
¾ Normally, machining is only possible with identical tool places.
In exceptional cases, machining is possible with differing tool places in as far as the tool
has been changed with „Txx M16 M6“ or „Txx M26 M6“.
¾
!!! Attention !!!
Pay attention to the collision range of the other spindle tool!
Error messages
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3 Error
messages
(1)
510014 0 0 "MANUAL TOOL CHANGE ACTIVE"
page 55
(2)
510126 0 0 "TOOL CHANGE NOT FINISHED"
page 52
(3)
510127 0 0 "NO ENABLE FOR TOOL CHANGE"
page 52
(4)
700026 0 0 "PLC_MD WRONG (NUMBER OF TOOLS)"
page 54
(5)
700060 0 0 "SPINDLE TOOL NOT DEFINED"
page 53
(6)
700119 0 0 "PROX. SWITCH TOOL ARMS UP/DOWN"
page 50
(7)
700120 0 0 "PROX. SWITCH TOOL ARMS UP MISSING"
page 51
(8)
700121 0 0 "PROX. SWITCH TOOLCHANGER UP/DOWN"
page
47
(9)
700161 0 0 "SERVICE FUNCTION M88 ACTIVE"
page 55
(10)
700162 0 0 "H58/H59 ACTIVE (TOOL RELEASE WITH PUSH BUTTON)"
page 55
(11)
700237 0 0 "TOOL NOT EJECTED"
page 40
(12)
700238 0 0 "TOOL NOT LOCKED (1)"
page 37
(13)
700239 0 0 "TOOL NOT RELEASED (1)"
page 36
(14)
700242 0 0 "TOOL CHANGER NOT UP"
page 44
(15)
700243 0 0 "TOOL CHANGER NOT DOWN"
page 46
(16)
700244 0 0 "TOOL ARM NOT UP (1)"
page 49
(17)
700245 0 0 "TOOL ARM NOT DOWN (1)"
page 50
(18)
700252 0 0 "TOOL STILL IN SPINDLE"
page 43
(19)
700262 0 0 "TOOL NOT CORRECTLY CLAMPED (1)"
page 38
(20)
700263 0 0 "MAIN SPINDLE CLAMPED WITHOUT TOOL (1)"
page 39
(21)
700352 0 0 "TOOL HOLDER NOT CORRECTLY SEATED IN TOOL MAGAZINE" page 51
(22)
700425 0 0 "Limit switch tool changer up/tool unlocked"
page 47
(23)
700426 0 0 "Limit switch tool changer down/tool unlocked"
page 48
(24)
700433 0 0 "Tool not unlocked"
page 45
(25)
700434 0 0 "Tool holder soiled (1) --> Please clean."
page 41
(26)
700435 0 0 "Tool holder soiled (2) --> Please clean."
page 41
(27)
700438 0 0 "TOOL NOT CLAMPED (2)"
page 37
(28)
700439 0 0 "TOOL NOT RELEASED (2)"
page 36
(29)
700442 0 0 "DIFFERENT TOOLS IN SPINDLE 1/2"
page 57
(30)
700443 0 0 "M16/M26 COMMAND WITHOUT M06"
page 57
(31)
700444 0 0 "TOOL ARM NOT UP (2)"
page 49
(32)
700445 0 0 "TOOL ARM NOT DOWN (2)"
page 50
(33)
700462 0 0 "TOOL NOT CORRECTLY CLAMPED (2)"
page 38
(34)
700463 0 0 "MAIN SPINDLE CLAMPED WITHOUT TOOL (2)"
page 39
(35)
702500 0 0 "Learn tool clamping query spindle 1"
page 56
(36)
702501 0 0 "Learn tool clamping query spindle 2"
page 56
(37)
Changes in function description
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4 Changes in function description
Date:
Page:
Remarks:
Updated in
PDF:
16.12.03
Beschreibung abgeleitet von FZ-DZ12-15-18_Siemens840D_D01-00-D.doc
13.01.04 Description forwarded to DOKU, and updated on the server.
HIR
Starting
here
Neue Version der Beschreibung CD01-01
27.05.04
9
Hinweise zu den Menüs der WZV hinzugefügt. (lt. VBM 1200.0)
HIR
07.07.06
17
New chapter : Tool clamped monitoring with analogue sensor
HIR
07.07.06
29
New chapter : HSK - square face check
HIR
07.07.06
34
Chiron - Diagnoseübersicht: Bilder aktualisiert.
HIR
12.02.07
Komplette Beschreibung neu überarbeitet.
HIR
12.02.07
Neue Version der Beschreibung CD02-00
02.03.07 Description forwarded to DOKU, and updated on the server.
HIR
Starting
here
Neue Version der Beschreibung CD02-01
04.04.07
30
Standardeinstellung PLC-MD der Plananlagenkontrolle geändert
HIR
27.06.07 Description forwarded to DOKU, and updated on the server.
HIR
Starting
here
Neue Version der Beschreibung CD02-02
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