Central locking system (Avant), repairing Page 1 of 7
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Central locking system (Avant),
repairing
Assembly overview
1 -
Pressure and vacuum lines
2 -
Right-front door actuator valve
Removing and installing page 57-12
3 -
Vacuum line connectors
Disconnect vacuum line connectors
page 57-42
4 -
Right-rear door actuator valve
Removing and installing page 58-14
5 -
Fuel filling flap lock actuator
Removing and installing page 57-52
6 -
Central locking system pump
Removing and installing page 57-56
7 -
Rear lid lock actuator
Removing and installing page 57-53
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Central locking system (Avant), repairing Page 2 of 7
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8 -
Left-rear door actuator valve
Removing and installing same as for right
door
9 -
Left-front door lock actuator
Removing and installing same as for right
door
10 -
Distribution box
Connected with all other vacuum lines,
excluding lines for rear lid
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Central locking system (Avant), repairing Page 3 of 7
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Fuel filling flap lock actuator, removing
and installing
- Disengage locking mechanism from angled plug and detach vacuum
line -2- from lock actuator -1-.
- To remove, press in locking lug (arrow) and pull lock actuator -1-
rearward and out.
- To install, push into case until snap indicates engagement.
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Central locking system (Avant), repairing Page 4 of 7
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Rear lid lock actuator, removing and
installing
- Remove tailgate trim page 57-54 .
- Disengage lock system at plug for vacuum line -1- and remove from
lock actuator -2-.
- Press clamping pins (arrow) out and remove lock actuator -1- from lock
-2-.
- Clamping pins must be snapped back into expanding clips during
installation.
- Pry out using screwdriver if necessary.
Note:
Illustration shows component after removal.
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Central locking system (Avant), repairing Page 5 of 7
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Fig. 1 Removing and installing tailgate trim
- Remove bolt -1-from handle well.
Torque: 1.5 Nm + 0.5 Nm (13 in. lb + 4 in. lb)
- Unclip lower rear hatch trim -2-.
- Unclip upper rear hatch trim -3-.
Note:
When installing the lower trim, guide bars must be inserted in upper trim.
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Central locking system (Avant), repairing Page 6 of 7
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Fig. 2 Line routing
- Route pressure and vacuum lines through tie wraps -4- as shown in
diagram and snap into clips -3-.
- Snap harness connector -2- into lock actuator.
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Central locking system (Avant), repairing Page 7 of 7
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Central locking system pump, removing
and installing
- Remove cover on side trim panel.
- Unhook tension strap -1- at arrow -A-.
- Remove insulation -4- with pump for central locking system -2- from
side panel.
- Fold back insulation and remove pump.
- Disengage vacuum line connectors and detach angled plug (arrow B-).
CAUTION!
After disconnecting all three vacuum line connectors from the
central locking system pump, ensure that the middle 6-pin harness
connector (power supply) is always plugged in last.
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