40 11 Running change from connecting link ball joint 1999


Running change from connecting link with ball joint to connecting link with rubber bushing (m.y. 1999 [micro]) Page 1 of 6
40-11
Running change from
connecting link with ball joint
to connecting link with rubber
bushing (m.y. 1999 )
Connecting link with ball joint
1 - Connecting link with ball joint
2 - Lower track control link
3 - Self-locking hex nut
40 Nm (30 ft lb) + 90
4 - Clip
5 - Self-locking nut
100 Nm (74 ft lb)
6 - Stabilzer bar
http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.SU01.40.2 11/20/2002
Running change from connecting link with ball joint to connecting link with rubber bushing (m.y. 1999 [micro]) Page 2 of 6
40-12
Connecting link with rubber bushing
Connecting link -A- for left side of vehicle.
Arrow on connecting link points in direction of travel
Permanently installed spacer -1- at connecting link must be installed at
stabilizer bar.
Connecting link -B- for right side of vehicle.
Arrow on connecting link points in direction of travel
Arrow points in direction of travel
http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.SU01.40.2 11/20/2002
Running change from connecting link with ball joint to connecting link with rubber bushing (m.y. 1999 [micro]) Page 3 of 6
40-13
Bonded rubber bushings can only be turned a
limited amount. Therefore only tighten bolted
connections at the suspension links when the
vehicle is standing on the ground.
1 - Connecting link with rubber bushing
2 - Self-locking hex nut
40 Nm + 90
3 - Hex bolt
4 - Lower track control link
5 - Hex bolt
6 - Self-locking hex nut
40 Nm (30 ft lb) + 90
7 - Stabilizer bar
http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.SU01.40.2 11/20/2002
Running change from connecting link with ball joint to connecting link with rubber bushing (m.y. 1999 [micro]) Page 4 of 6
40-14
Headlight range adjuster, removing and
installing
Through m.y. 1998 on vehicles with xenon
headlights, a headlight range adjuster may be
installed in the left headlight.
Arrow points in direction of travel.
1 -
Mounting plate
2 -
Level sensor
3 -
Bolts
4 Nm +1/-0 Nm (35 in. lb +9/-0 in. lb)
4 -
Pop rivets (2x steel)
4.8 mm diameter
5 -
Nut
3 Nm +1/-0 Nm (27 in. lb +9/-0 in. lb)
Note, page 40-16
6 -
Shock absorber
7 -
Connecting link
http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.SU01.40.2 11/20/2002
Running change from connecting link with ball joint to connecting link with rubber bushing (m.y. 1999 [micro]) Page 5 of 6
40-15
8 -
Rod for headlight range adjuster
9 -
Protrusions
Position clamp between two protrusions
10 -
Lower track control link
http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.SU01.40.2 11/20/2002
Running change from connecting link with ball joint to connecting link with rubber bushing (m.y. 1999 [micro]) Page 6 of 6
40-16
When removing and installing the lower track
control link, the clamp must be removed
Note:
Attach the rod for headlight range adjuster to the
level sensor, using a 10 mm open end wrench no
thicker than dimension -A- to prevent damaging
the seal.
Dimension -A-: 4 mm (0.157 in.)
Nut -1- tightening torque: 3 Nm +1/-0 Nm (27 in. lb +9/-0 in. lb)
- Using pliers, secure rod for headlight range adjuster to lower track
control link between two protrusions
When installing the headlight range adjuster, make sure that the arm for
the level sensor and the rod for the headlight range adjuster are correctly
aligned to each other.
Notes:
Rod for headlight range adjuster must be vertical.
Level sensor arm must point downward and forward.
http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.SU01.40.2 11/20/2002


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