Haas [VT] PMQ69 17 3


{
MILL=T
LATHE=F
SIMPLE_ROT_POS=T
ROTARY_MILL=F
ADV_MILL=F
SUBS=T
MILLTURN_Y-AXIS=F
METRIC=F
}

{Change Comments ***********************************************************}

{5/20/93
Copied & modified: Fanuc 10M M008.81.2
For: Haas Automation
Combined OpToolID and ToolChng on one block at FirstOperation and NewTool.
Combined WFOStuff Speed SpinOn AbsOrInc Rapid StrtPos and OfstOn on one block at FirstOperation,
NewTool and SameTool.
Added CkCRC sub to cancel CutterRadiusCompensation on LastFeature of ToolPath.
Added literal 'G74' for Left-Handed Tapping at Drilling.
Moved Canned Drill Cycle Block to Main Program when Repeats = TRUE at Drilling.
Main program will output the Canned Drill Cycle, and the SubPrograms will contain only the
positions from the second feature on.
DWB}

{8/2/93
Modified: Haas M573.81.2
For: Haas Automation
Changes made per visit with Harold Moon at Haas Automation.
Added ProgramName$ to SubID block at StartSub.
Added blank lines between subs.
Deleted RepLab OnePart at OpenMP.
Moved Rapid, Feed and Connect Commands to be output in front of AbsOrInc on same block.
Deleted colons from all Comments.
Deleted Spaces following '(, and preceeding )' from ProgramNameComment at FirstOperation.
Changed Seq to 'N' Tool# EOL at FirstOperation and NewTool, output on block by itself.
Changed Safe Start block from G17G80G40 to G0G90G54G40G80G17 at FirstOperation and NewTool.
Changed StrtPos block from WFOStuff Speed SpinOn AbsOrInc Rapid StrtPos OfstOn to
Rapid AbsOrInc WFOStuff StrtPos Speed SpinOn at FirstOperation and NewTool.
Added PlaneC to StrtPos block at NewTool.
Moved OfstOn to beginning of CoolOn block at FirstOperation and NewTool.
Changed WFOStuff PlaneC AbsOrInc Rapid to Rapid AbsOrInc WFOStuff PlaneC at SameTool StrtPos block.
Added IF RetractToCP1 boolean at SameTool.
This is to force output of ZCP1 or ZCP2 for Drilling.
Changed RapidC ZCP3C to Rapid ZCP3 at Drilling.
Moved 'G80' to Rapid ZCP3 at Drilling.
Added literal 'M19', Spindle Orient, at OfstOff block at end of Prog.
Added MasterOp/CallMasterOp PostScript Command support for Drilling.
Routines have been added to call previously created subroutines.
Added MasterOpF and CallMasterOpF at PSInit.
Added PostScript Comments regarding MasterOp and CallMasterOp Commands.
Added support of MasterOp and CallMasterOp Commands at Drilling.
Added FORMAT for Recall# to output called sub.
DWB}

{8/16/93
Copied & modified: Haas M573.81.3
For: Q Corp
Control: Haas
Machine: Haas
Modified StdLine sub to use a D label and value same as tool number for CRCOffsetC.
Not using IncValue OfstOff for ToolChng, still using it for everything else.
Jim Radcliffe}

{8/19/93, .81.4, changed to First Tool In Spindle format, JR}
{8/26/93, .81.5, delete G74 Tapping Cycle, move ProgStop after M06, JR}
{9/9/93, .81.6, replaced tool change at first op, JR}

{11/14/94, .81.7, changed the arc format to use R's instead of I's and J's, TH}

{
Format: Haas [QC] M587.81.8
5/23/95
Fixed MasterOp to support Virtual Gibbs v2.20 specs
TH}

{
10/3/95
Added support for WFO's beyond G59. Now supports G54-G59, G110 - G129
TH}

{11/20/95
Initial: Haas [QC] M587.81.9
Created: Haas [QC] M587.85
ForUser: Q Corp
Develop: ComPost 4.21.33, Catalyst68K v2.30.18C
Comment: Modifications per marked up readout from Kelly Angle
Updated to .85 format per Fanuc 6M M001.85.01.03
Commented out select Header Operation and footer comments.
Deleted 'N' Tool#.
Changed SeqC to Seq at beginning of tools.
Putput DoOpComments before ToolChng.
Jim Radcliffe}

{11/22/95, .85.1, Deleted FromCP command per Kelly at Q Corp, JR}

{11/30/95
Initial: Haas [QC] M587.85.1
Created: Haas [QC] M587.85.2
Comment: Changed to IJ format arcs
Jim Radcliffe}

{
Format: Haas [QC] M587.85.4
12/4/95
Turned off Allow R Format Arcs in Form
TH}

{12/15/95, Fixed OfstOff calls so they now call AbsValue afterwards, TH}

{1/17/96, Updated .85 to .86 version, MPK}

{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}

{6/24/97
Updated & Modified: Haas [QC] M587.89
Created: Haas [QC] M587.89.1
For: Q Corp
Versions: Catalyst v3.33C/ComPost2 MSL 68K
Changes made per Pete Jackson.
Updated for Catalyst v3.33C per Fanuc 6M M001.89b Format.
Added M001.15 source.
Changed FORMAT#2 from ###.###;0. to #####.###;0. at Prog Numeric Format Definitions.
Changed FORMAT#3 from *###.###;0. to *#####.###;0. at Prog Numeric Format Definitions.
Added TrackZNO# to FORMAT#4 at Prog Numeric Format Definitions.
Deleted version comments.
Added ckCRC and ckCRCNum subs.
Added Flag(6) to test for output of 'D' Tool# at ckCRCNum subs.
Allowed me to simplify ToolPath RapidFeat and LineFeat.
Modified WorkFixtureOffset logic.
Added Flag(2) for WFOStuff at setup and initializations.
Added SetFlag(2) for EquallySpacedOffsets at OpenMP sub.
Added WFONum sub.
Rewrote logic at WFOStuff sub.
Added Flag(2) logic at start of EachOp/NextOp Loop.
Moved call to WFOStuff from SafeStart block to StrtPos block at FirstOperation and NewTool.
Added Rapid AbsOrInc WFOStuff Speed SpinOn to StrtPos block for MP-OTAP-ECP condition at
FirstOperation and NewTool.
Added SetMaxFeed(12700) for Metric VNC files.
Moved Speed SpinOn after MP-OTAP-FU condition at FirstOperation and NewTool.
Added Speed SpinOn for MP-OTAP-ECP condition at FirstOperation and NewTool.
Modifications:
Added ADD# to FORMAT#5 at Prog Numeric Format Definitions.
Needed for WFOStuff and OpenMP Formulas.
Rewrote ZonlyRepAutoCycle sub.
Rewrote IF SameTool? section.
IF NOT CoolOff? AND LAST CoolOff? was not working.
DWB}

{8/21/97
Modified: Haas [QC] M587.89.1
Created: Haas [QC] M587.89.2
For: Q Corp
Versions: Catalyst v3.35C/ComPost2 MSL 68K
Changes made per Kelly Angle of Q Corp, fax and phone calls.
Customer requested G98/G99 for Canned Drill Cycles.
Added FromCP to Canned Drill Cycle block at IF Drilling.
Undoes modification made on 11/22/95.
Moved DoEndOpPS to after SpinOff at end of Prog.
Customer requested support of RFormatArcs.
According to previous developer notes, this post used to output IJFormatArcs until RFormatArcs
modifications to M587.81.6 on 9/9/93.
Post was changed back to IJFormatArcs for M587.85.1 on 11/30/95.
Customer was using M587.85.1 which output RFormatArcs, but reported that certain situations
caused his control to choke forcing him to use M587.81.6 which output IJFormatArcs.
Some situations were determined to be Pocketting Operations with CRCOn.
Explained our policy recommendations against this and alternative methods of programming
Operations.
Additional situation was determined to be FullArc with RFormatArcs.
Explained that RFormatArcs do not work well with FullArc as ArcCenterPoints could be located at
an infinate number of places around the End Point.
Checked Allow R-Format Arcs to be TRUE in Mach Spec Arcs Dialog.
Changed I-J-R Arc Discrimination from By Maximun Radius to By Maximum Angle in Mach Spec Arcs
Dialog.
Changed R-Format Maximum Arc Angle from 0.000 to 359.999 in Mach Spec Arcs Dialog.
Changed ArcIJC to ArcIJ at FormatArc.
Changed ArcRC to ArcR at FormatArc.
Customer requested that previous commented out comments be uncommented back in.
Undoes modification made on 11/20/95.
Comments included OperationComment, FormatNameComment, TimeComment, MovesComment, PartsComment,
StartToolComment, FileBytesComment, FileFeetComment and FileMetersComment.
DWB}

{1/26/99
Initial: Haas [QC] M587.89.2
Created: Haas [QC] PM587.17.3
Created simple 4th positioning post per Fanuc 6M PM001.17.3
MPK}

{1/26/99
Initial: Haas [QC] PM587.17.3
Created: Haas [QC] PM587.17.4
Removed ProgID from initOp
MPK}

{04/02/99,
Initial: Haas [QC] PM587.17.4
Created: Haas [VI] PMxxx.17.3
For: Vitols Tool & Machine

Changes to Prog:
1) newToolOp1 - Removed IncValue before OfstOff.
CDH}

{Prog Numeric Format Definitions ****}

#1 = '#.00'
#2 = '#####.###;0.'
#3 = '*#####.###;0.'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '####^##0'
#7 = '#'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(TrackC#,3)
FORMAT(TrackCNO#,3)
FORMAT(MoveC#,3)
FORMAT(UnitAngle#,3)
FORMAT(Recall#,4)
FORMAT(ADD#,4)
FORMAT(ToolDiameter#,4)
FORMAT(TrackXNO#,4)
FORMAT(TrackYNO#,4)
FORMAT(TrackZNO#,4)
FORMAT(ADD#,5)
FORMAT(Program#,5)
FORMAT(Program2#,5)
FORMAT(CallMasterNum#,5)
FORMAT(Operation#,5)
FORMAT(Tool#,5)
FORMAT(NewWFO#,5)
FORMAT(Parts#,5)
FORMAT(Dwell#,6)
FORMAT(RapidF#,7)

{Added Subroutines ****}

report:
IF PalletIn?
'------------------------------------' EOL
'Num#(1) xEP = ' Recall# Num#('1') EOL
'Num#(2) yEP = ' Recall# Num#('2') EOL
'------------------------------------' EOL
END
RETURN

resetSP: {update to the correct StartPos}
IF Rotations? OR Repeats? OR AutoCycle?
IF AbsValue?
TrackXNO# SPX#
TrackYNO# SPY#
ELSE
SetAbs
TrackXNO# SPX#
TrackYNO# SPY#
SetInc
END
END
RETURN

saveEP: {save the correct EndPos}
IF PointFeat?
IF AutoCycle?
SetACSPCompF
Save# Num#('1') ADD# Recall# Num#('1') SPX# { xOpEP }
Save# Num#('2') ADD# Recall# Num#('2') SPY# { yOpEP }
SetACSPComp
ELSE
Save# Num#('1') SPX# { xOpEP }
Save# Num#('2') SPY# { yOpEP }
END
ELSE
Save# Num#('1') EPX# { xOpEP }
Save# Num#('2') EPY# { yOpEP }
END
RETURN

getEP: {save the correct EndPos}
IF Rotations? OR Repeats? OR AutoCycle?
IF AbsValue?
saveEP
ELSE
SetAbs
saveEP
SetInc
END
report
END
RETURN

setSRXYtoACEP:
TrackXNO# Recall# Num#('1') { xOpEP }
TrackYNO# Recall# Num#('2') { yOpEP }
RETURN

{Prog Subroutines ****}

restoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

wfo:
'G'
IF GreaterThan? NewWFO# Num#('59')
ADD# NewWFO# Num#('50')
ELSE
NewWFO#
END
RETURN

wfoStuff:
IF NewWFO?
IF MultipleParts? AND WorkFixtureOffsets?
EOL
'*** WARNING *** DO NOT USE NEWWFO() WITH MULTIPLE PARTS AND WORK FIXTURE OFFSETS' EOL
ELSE
wfo
END
ELSE
IF Flag?('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF NOT SameTool?
IF MultipleParts?
IF WorkFixtureOffsets?
WFO1
ELSE
wfo
END
ELSE
wfo
END
END
END
END
SetFlagF('2') { Do not output WFO second time wfoStuff is called for MP-WFO-OTAP-ECP }
RETURN

doSubComment:
IF UseComments? AND SubComment?
'( SUB NUMBER: ' Program# ' )' EOL
END
RETURN

doOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ' ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ' ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
restoreScale
END
RETURN

psInit:
NewWFOF
FourthCWF
FourthCCWF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
PalletInF
RETURN

psStuff:
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC 'B' FifthDegree# EOL
FifthCWF
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC 'B' FifthDegree# EOL
FifthCCWF
END
RETURN

doPostScript:
psInit
EachPS
SeqC PostScript EOL
psStuff
NextPS
RETURN

doEndOpPS:
psInit
EachEOPS
SeqC EndOpPS EOL
psStuff
NextPS
RETURN

absValueC:
IF NOT AbsValue?
AbsValue
END
RETURN

incValueC:
IF AbsValue?
IncValue
END
RETURN

absOrIncC:
IF AbsoluteMoves?
absValueC
ELSE
incValueC
END
RETURN

setAngleUnder360: {sets status register and machine to current rotary position between -360 and 360 deg}
IF AAxisAvail?
SetAbs
IF GTEqual? MoveC# Num#('360') {reset the A-axis to be between 0 and 359.999}
ResetAngle
SeqC Preset 'A' TrackC# UnitAngle# EOL
ELSE
IF LTEqual? MoveC# Num#('-360')
IF Equal? UnitAngle# Num#('0') {reset the A-axis to be 0}
ResetAngle
SeqC Preset 'A' TrackC# UnitAngle# EOL
ELSE {reset the A-axis to be between -0.001 and -359.999}
ResetAngle
SeqC Preset 'A' TrackC# SUB# UnitAngle# Num#('360') EOL
END
END
END
SetInc { Because we call setAngleUnder360 right after incValueC OfstOff }
END
RETURN

doStartPos:
StrtPos
IF AAxisAvail?
CalcSCAng MoveC
ELSE
TrackCNO# Num#('0')
END
RETURN

entryMove:
IF FirstOperation? OR NewTool?
RapidF# { Forces FeedEnt/FeedRate }
ELSE
IF LAST Rotations? OR LAST Repeats?
RapidF# { Forces FeedEnt/FeedRate }
END
END
IF FeedEntry?
SeqC Feed ZIn FeedEntC EOL
ELSE
SeqC RapidC ZIn EOL
END
RETURN

startSub:
OpenSub
' ' EOL
SubID
IF UseComments? AND ProgramNameComment?
'(' ProgramName$ ')'
END
EOL
DoSubComment
RETURN

subWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
'( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL
' ' EOL
END
END
RETURN

stdSub:
SeqC SubCall CallLab RepLab RepCycs EOL
StartSub
RETURN

finishSub1: {part 1}
SeqC CRCOffC
IF NOT FeedConnect?
RapidC ZCP3C
END
EOL
RETURN

finishSubG92: {part 2}
SeqC Preset ShiftRC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftRC EOL
RETURN

doWFOOps:
IF Flag?('5')
SetFlagF('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP }
ELSE
SeqC 'G' ADD# PartNum# Num#('103') EOL
END
SeqC SubCall CallLab RepLab OnePart EOL
RETURN

openMP:
NewProg
IF WorkFixtureOffsets?
IF OneToolAllParts? AND ExitClearancePlane?
SetFlag('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP }
END
NewWFO
EachWFO {simple eachPart}
doWFOOps
IncWFO
NextWFO {simple NextPart}
startSub
ELSE
SeqC SubCall CallLab RepLab Parts EOL
IF OneToolAllParts? AND ExitClearancePlane?
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
END
startSub
END
RETURN

closeMP:
IF WorkFixtureOffsets?
SeqC EndSub EOL
CloseSub
SeqC WFO1 EOL
ELSE
SeqC absOrIncC EOL
SeqC Preset ShiftPC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftPC EOL
END
RETURN

doAbsOrInc:
IF Flag?('1') { Milling ZShiftOnly SepSubs/DrillSubs activated }
IF ZMove?
incValueC
ELSE
absOrIncC
END
END
RETURN

doDrillAbsOrInc:
IF Flag?('1') { DrillSubs activated }
IF SPZMove?
incValueC
ELSE
absOrIncC
END
END
RETURN

restoreAbsOrInc:
IF Flag?('1') { Milling ZShiftOnly SepSubs/DrillSubs activated }
SeqC absOrIncC EOL
END
RETURN

ckCRC:
IF LastFeat?
CRCOffC
ELSE
IF NOT ZMove?
CRCOnC
END
END
RETURN

ckCRCNum:
IF NOT LastFeat? AND Equal? SPZ# EPZ#
CRCOffsetC
END
RETURN

tpPointFeat:
IF AutoCycle?
SeqC MoveSXYC EOL
IF Repeats? AND ZshiftOnly?
SeqC SubCall CallLabB TRUNC# SUB# Program# Num#('1') EOL
ELSE
SeqC SubCall CallLab EOL
END
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
IF FirstFeat?
SetFlagF('9') { For valid Drill Rotation Sub }
IF Rotations?
IF NOT LastFeat?
IF NOT MasterOp?
SetFlag('9') { valid Drill Rotation Sub }
NewProg
StartSub
END
END
END
ELSE
SeqC doDrillAbsOrInc MoveSXYZC EOL
END
IF LastFeat?
IF Flag?('9') { valid Drill Rotation Sub }
restoreAbsOrInc
IF NOT MasterOp?
SeqC EndSub EOL
CloseSub
END
END
END
END
RETURN

tpRapidFeat:
IF XMove? OR YMove? OR ZMove?
SeqC doAbsOrInc ckCRC RapidC MoveXYZC ckCRCNum EOL
END
RETURN

tpLineFeat:
IF XMove? OR YMove? OR ZMove?
SeqC doAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL
END
RETURN

tpArcFeat:
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
SeqC doAbsOrInc
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
ArcFeedC EOL
NEXTQuadrant
RETURN

toolPath:
ResetCRCNum
EACHFeat
IF FirstFeat?
resetSP
END
IF PointFeat?
tpPointFeat
ELSE
IF RapidFeat?
tpRapidFeat
ELSE
IF LineFeat?
tpLineFeat
ELSE
IF ArcFeat?
tpArcFeat
END
END
END
END
IF LastFeat?
getEP
END
NEXTFeat
restoreAbsOrInc
RETURN

autoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
startSub
SetSRXYtoSP
SeqC incValueC EOL
RETURN

autoCycCutSub2: {part 2}
toolPath
SeqC absOrIncC CRCOffC
IF Repeats? AND FeedConnect? AND ZshiftOnly?
ELSE
RapidC ZCP2
END
EOL
SeqC EndSub EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN

autoCycPat:
SetPass2 {position pattern}
toolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN

milling:
IF AutoCycle?
NewProg
autoCycCutSub1
entryMove
autoCycCutSub2
autoCycPat
ELSE
entryMove
toolPath
END
RETURN

g92Sub:
subWarning
stdSub
SeqC absOrIncC Connect doStartPos EOL
milling
finishSub1
finishSubG92
RETURN

doSepSubContour:
SetPass1
TrackZNO# SPZ#
startSub
RapidF#
IF AutoCycle?
NewProg
autoCycCutSub1 {build element sub}
TrackZNO# SPZ#
autoCycCutSub2
ELSE
toolPath
finishSub1
SeqC EndSub EOL
CloseSub
END
SetPass1
SetStatusRapid
RapidF#
SetSRXYtoEP
TrackZNO# ClearancePlane2#
RETURN

doSepSubFeedConnect:
IF FeedConnect?
FeedEntC
END
RETURN

doSepSubSPMove:
SetStatusOff
IF SPXMove? OR SPYMove?
IF AutoCycle?
incValueC
END
SeqC Connect StrtPosC doSepSubFeedConnect EOL
absOrIncC
ELSE
Connect
END
SetStatusOn
RETURN

doSepSubZMoves:
IF FeedConnect?
SeqC FeedC ZInPlusInc FeedEnt EOL
ELSE
IF FeedEntry?
IF NOT FirstCycle?
SeqC RapidC ZCP2PlusInc EOL
END
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
IF FirstCycle? AND AutoCycle?
Rapid
END
SeqC RapidC ZInPlusInc EOL
END
END
SeqC SubCall CallLab EOL
IF NOT FeedConnect? AND NOT AbsValue?
TrackZNO# ZCP2PlusInc#
SeqC ZCP2C EOL
IF NOT AutoCycle?
TrackZNO# ClearancePlane3#
END
END
RETURN

setSepSubZ:
SetAbs
TrackZNO# ADD# SPZ# MUL# RepsLess1# RepeatZ#
SetInc
RETURN

doSepSubExit:
IF NOT AbsValue?
setSepSubZ
END
IF AutoCycle?
SeqC Rapid ZCP2 EOL
ELSE
Rapid { Will be output at millingOp ZCP3 }
END
RETURN

resetSepSubSR:
SetPass1
SetStatusRapid
RapidF#
TrackXNO# Recall# Num#('1') { xOpEP }
TrackYNO# Recall# Num#('2') { yOpEP }
RETURN

zonlyRepAutoCycle:
doSepSubContour
EachCycle
IF NOT FirstCycle?
doSepSubSPMove
END
doSepSubZMoves
NextCycle
IF FeedConnect?
doSepSubExit
END
SeqC EndSub EOL
CloseSub
{Element shift, not pattern}
autoCycPat {write pattern moves and main calls}
resetSepSubSR
TrackZNO# ClearancePlane2#
RETURN

zonlyRep:
doSepSubContour
EachCycle
IF NOT FirstCycle?
doSepSubSPMove
END
doSepSubZMoves
NextCycle
resetSepSubSR
IF FeedConnect?
doSepSubExit
ELSE
TrackZNO# ClearancePlane3#
END
RETURN

millingOp:
SeqC ZCP2C EOL
IF Repeats?
NewProg
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
zonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
SetFlag('1') { Milling ZShiftOnly SepSubs activated }
zonlyRep
SetFlagF('1') { Milling ZShiftOnly SepSubs deactivated }
END {end Auto Cycle IF}
ELSE {not Z only}
g92Sub
END {end Z only IF}
ELSE {no repeat OPs}
milling
END
IF AutoCycle?
SeqC CRCOffC ZCP3C EOL
setSRXYtoACEP
ELSE
SeqC CRCOffC RapidC ZCP3C EOL
END
RETURN

skipToLastFeat:
EachFeat
IF LastFeat?
TrackXNO# SPX#
TrackYNO# SPY#
END
NextFeat
RETURN

setDrillEndOpZ:
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
RETURN

drillingOp:
SeqC DrillCP EOL
GetCycle
SeqC Cycle FromCP doStartPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL
IF CallMasterOp?
SeqC SubCall CallLabB CallMasterNum# EOL
skipToLastFeat
ELSE
TrackZNO# SPZ#
IF MasterOp?
SetFlag('1') { DrillSubs activated }
NewMasterProg
SeqC SubCall CallLab EOL
startSub
toolPath
SeqC EndSub EOL
CloseSub
SetFlagF('1') { DrillSubs deactivated }
ELSE
toolPath
END
END
setDrillEndOpZ
IF NOT Rotations?
SeqC DrillOff Rapid ZCP3 EOL
END
RETURN

checkPass: {use the correct StrtPos}
IF AutoCycle?
SetPass2
ELSE
SetPass1
END
RETURN

rotateStartPosC:
TrackXNO# Recall# Num#('1') { xOpEP }
MoveSXC
TrackYNO# Recall# Num#('2') { yOpEP }
MoveSYC
CalcSCAng MoveC
RETURN

rotaryReps: {use the correct EndPos}
EachRotation
IF Milling?
IF FirstRotation?
NewProg
SaveProgNum2
StartSub
millingOp
SeqC EndSub EOL
CloseSub
checkPass
ELSE
SeqC rotateStartPosC EOL
END
SeqC SubCall CallLabB Program2# EOL
ELSE
IF Drilling?
IF FirstRotation?
drillingOp
checkPass
ELSE
IF RetractToCP1? AND Equal? ClearancePlane1# ClearancePlane3#
SeqC rotateStartPosC EOL
ELSE
IF NOT RetractToCP1? AND Equal? ClearancePlane2# ClearancePlane3#
SeqC rotateStartPosC EOL
ELSE { Need to cancel Drill Cycle between Rotations }
SeqC DrillOff Rapid ZCP3 EOL
SeqC rotateStartPosC EOL
SeqC DrillCP EOL
SeqC Cycle FromCP rotateStartPosC ZDepth RLevel Dwell Peck Retract FeedEnt EOL
END
END
END
IF CallMasterOp?
IF NOT FirstRotation?
SeqC SubCall CallLabB CallMasterNum# EOL
END
ELSE
IF MasterOp?
IF NOT FirstRotation?
SeqC SubCall CallLab EOL
END
ELSE
IF Flag?('9') { valid Drill Rotation Sub }
SeqC SubCall CallLab EOL
END
END
END
IF LastRotation?
SeqC DrillOff Rapid ZCP3 EOL
END
END
END
NextRotation
TrackXNO# Recall# Num#('1') { xOpEP }
TrackYNO# Recall# Num#('2') { yOpEP }
TrackZNO# ClearancePlane3#
RETURN

opGuts:
IF Rotations?
rotaryReps
ELSE
IF Milling?
millingOp
ELSE
IF Drilling?
drillingOp
END
END
END
RETURN

progStart:
InitProg
ReverseXZArcs
InitWFONum
SetFlood
SetMaxRPM('10000')
IF Metric?
SetMaxFeed('12700')
ELSE
SetMaxFeed('500')
END
Save# Num#('1') Num#('0') { Status Register Variable for X Axis }
Save# Num#('2') Num#('0') { Status Register Variable for Y Axis }
SetFlagF('1') { Milling ZShiftOnly SepSubs/DrillSubs deactivated }
SetFlagF('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
SetFlagF('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP }
SetFlagF('9') { For valid Drill Rotation Sub }
IF PSComment? AND UseComments?
'Utility Data:' EOL
' At Op Start: All literals and commands will appear at the beginning of the operation.' EOL
' At Op End: All literals and commands will appear at the end of the operation.' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
RETURN

initOp:
EOR EOL
IF UseComments? AND ProgramNameComment?
'( ' ProgramName$ ' )'
END
EOL
IF UseComments?
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL IN SPINDLE )' EOL
END
END
OpenSub
restoreScale
RETURN

firstOp1:
IF ToolChangeAtHome?
SetHome
END
doOpComments
Seq OpToolID ToolChng EOL
doPostScript
SeqC Rapid AbsOrInc CRCOff DrillOff Plane EOL
RETURN

firstOp2:
CheckPass
SeqC Rapid AbsOrInc wfoStuff doStartPos Speed SpinOn EOL
RETURN

firstOp3:
SeqC OfstOn CoolOn EOL
RETURN

newToolOp1:
SeqC CoolOff EOL
SeqC OfstOff EOL
setAngleUnder360
RETURN

newToolOp2:
doEndOpPS
IF ToolChangeAtHome?
SeqC absOrIncC Rapid Home SpinOff EOL
ELSE
SeqC SpinOff EOL
END
IF LAST ProgStop?
SeqC 'M0' EOL
ELSE
SeqC ProgStop EOL
END
RETURN

newToolOp3: {Start new Operation}
doOpComments
Seq OpToolID ToolChng EOL
doPostScript
SeqC
Rapid AbsOrInc CRCOff DrillOff Plane EOL
RETURN

newToolOp4:
CheckPass
SeqC Rapid AbsOrInc wfoStuff doStartPos Speed SpinOn EOL
RETURN

newToolOp5:
SeqC OfstOn CoolOn EOL
RETURN

sameToolOp1:
doEndOpPS
IF LAST ProgStop?
SeqC CoolOff EOL
SeqC incValueC OfstOff EOL
SeqC SpinOff EOL
SeqC 'M0' EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
IF NewToolOffset?
SeqC incValueC OfstOff EOL
END
END
RETURN

sameToolOp2: {Start new Operation}
doOpComments
doPostScript
checkPass
RETURN

sameToolOp3: {Start new Operation}
IF LAST ProgStop?
SeqC Rapid AbsOrInc wfoStuff PlaneC doStartPos SpeedC SpinOn EOL
SeqC OfstOn CoolOn EOL
ELSE
SeqC Rapid AbsOrInc wfoStuff PlaneC doStartPos SpeedC EOL
IF NewToolOffset?
OfstOn
ELSE
IF Drilling?
IF RetractToCP1?
ZCP1
ELSE
ZCP2
END
END
END
SeqC
IF NOT CoolOff? AND LAST CoolOff?
CoolOn
END
EOL
END
RETURN

end1:
SeqC CoolOff EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
SeqC incValueC OfstOff EOL
END
setAngleUnder360
IF NotEqual? UnitAngle# Num#('0')
SeqC absOrIncC RapidC 'A' TrackC# Num#('0') EOL
END
RETURN

end2:
doEndOpPS
IF ToolChangeAtHome?
SeqC absOrIncC Rapid FirstHome SpinOff EOL
ELSE
SeqC SpinOff EOL
END
SeqC UnTool ToolChng EOL
IF ProgStop?
SeqC 'M0' EOL
ELSE
SeqC ProgStop EOL
END
RETURN

end3:
SeqC EOP EOL
CloseSub
Post2 {organize Subs into one program}
EOR EOL
Close
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH ' FileMeters# ' METERS )' EOL
END
Close
END
RETURN

mpAllTools1P: {Multiple Parts, All Tools 1 Part}
EachOp {Start of post processing}
IF EquallySpacedOffsets?
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
END
IF FirstOperation?
openMP
firstOp1
firstOp2
firstOp3
ELSE
IF NewTool?
newToolOp1
newToolOp2 {to tool change, CS problem}
newToolOp3
newToolOp4
newToolOp5
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
end1
end2
closeMP
end3
RETURN

mp1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up}
EachOp {Start of post processing}
IF EquallySpacedOffsets?
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
END
IF FirstOperation?
firstOp1
openMP
firstOp2
firstOp3
ELSE
IF NewTool?
newToolOp1
closeMP
newToolOp2 {to tool change, CS problem}
newToolOp3
openMP
newToolOp4
newToolOp5
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
end1
closeMP
end2
end3
RETURN

mp1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane}
EachOp {Start of post processing}
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF FirstOperation?
firstOp1
firstOp2
firstOp3
openMP
firstOp2 {need StrtPos in Sub}
ELSE
IF NewTool?
closeMP
newToolOp1
newToolOp2 {to tool change, CS problem}
newToolOp3
newToolOp4
newToolOp5
openMP
newToolOp4 {need StrtPos in Sub}
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
closeMP
end1
end2
end3
RETURN

noMPs: {no multiple parts}
EachOp {Start of post processing}
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF FirstOperation?
firstOp1
firstOp2
firstOp3
ELSE
IF NewTool?
newToolOp1
newToolOp2
newToolOp3
newToolOp4
newToolOp5
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
end1
end2
end3
RETURN

{Start of executable Prog, Top Level ****}

progStart {setup and initializations}
initOp

IF MultipleParts?
IF AllToolsOnePart?
mpAllTools1P
ELSE {implied OneToolAllParts?}
IF FullUp?
mp1ToollAllPfu
ELSE {implied ExitClearancePlane?}
mp1ToollAllPXcp
END
END
ELSE
noMPs
END



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