{Change Comments ***********************************************************}
{9/12/95, M289.81.3, Updated for Catalyst v2.20 per Fanuc 6M M001.85 Format, DWB}
{1/17/96 - Updated .85 to .86 format, MPK}
{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}
{19May97
Original: BP Boss 6 Series II M289.89
Created: BP Boss 6 Series II M289.89.1
For: Gibbs and Associates
Deleted redundant TagDown from ZonlyRepAutoCycle & ZonlyRep
Charles Winston}
{Prog Numeric Format Definitions *******************************************}
#1 = '#.00'
#2 = '###.###;0.'
#3 = '*###.###;0.'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '###^#0'
FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4) {.72}
FORMAT(Tag#,5)
FORMAT(CallMasterNum#,5)
FORMAT(Program#,5) {.72}
FORMAT(Operation#,5) {.72}
FORMAT(Tool#,5) {.72}
FORMAT(Parts#,5) {.72}
FORMAT(Dwell#,6) {.72}
{Prog Subroutines **********************************************************}
RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN
DoSubComment:
IF UseComments? AND SubComment?
'( SUB NUMBER: ' Program# ' )' EOL
END
RETURN
DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN
PSInit: {reset flags}
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
RETURN
PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqLabC 'A' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqLabC 'A' FourthDegree# EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqLabC 'B' FifthDegree# EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqLabC 'B' FifthDegree# EOL
FifthCCWF {reset flag}
END
RETURN
DoPostScript:
PSInit
EachPS
SeqLabC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN
DoEndOpPS:
PSInit
EachEOPS
SeqLabC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN
EntryMove:
IF FeedEntry?
SeqLabC Feed ZIn FeedEnt EOL
ELSE
SeqLabC RapidC ZIn EOL
END
RETURN
StartSub:
OpenSub
'#' Program# EOL
DoSubComment
RETURN
SubWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
'( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL
' ' EOL
END
END
RETURN
StdSub:
TagUp TagInc
SeqLabC '=N²' Tag# RepLab RepCycs EOL
{StartSub}
RETURN
GetStartPos:
IF CutterRadiusCompensation? AND NOT AutoCycle?
BPCRCStartPos
ELSE
StrtPos
END
RETURN
GetEndPos:
IF CutterRadiusCompensation?
CRCOffC BPCRCEndPos
END
RETURN
FinishSub1: {part 1}
SeqLabC
IF FeedConnect?
IF CutterRadiusCompensation? AND NOT AutoCycle?
FeedC GetEndPos
END
ELSE
IF AutoCycle?
ZCP3C
ELSE
IF FIFO? {.81}
FeedC GetEndPos ZCP3C FeedEntC
ELSE
RapidC GetEndPos ZCP3C
END
END
END
EOL
RETURN
FinishSubG92: {part 2}
SeqLab Preset ShiftRC EOL
'<' Tag# EOL
TagDown
{CloseSub}
SeqLabC Preset UnshftRC EOL
RETURN
OpenMP:
IF EquallySpacedOffsets?
TagUp TagInc
SeqLabC '=N²' Tag# RepLab Parts EOL
{StartSub}
END
RETURN
CloseMP:
IF EquallySpacedOffsets?
SeqLab Preset ShiftPC EOL
'<' Tag# EOL
TagDown
{CloseSub}
SeqLabC Preset UnshftPC EOL
END
RETURN
DoAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF ZMove? AND AbsValue?
IncValue
ELSE
IF NOT ZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN
DoDrillAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF SPZMove? AND AbsValue?
IncValue
ELSE
IF NOT SPZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN
RestoreAbsOrInc:
IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue?
SeqLabC AbsValue EOL
END
RETURN
ckCRC:
{ This is a Bridgeport, CRC handled outside of ToolPath. }
RETURN
FormatLine:
DoAbsOrInc ckCRC FeedC MoveXYZC
RETURN
ckCRCNum:
{ Not supported }
RETURN
FormatArc:
DoAbsOrInc
IF NOT XYPlane?
Plane
END
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN
ToolPath:
EACHFeat
IF PointFeat?
IF AutoCycle?
SeqLabC MoveSXYC EOL
SeqLabC '=#' Program# EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
SeqLabC DoDrillAbsOrInc MoveSXYZC EOL {.80.01}
END
ELSE
IF RapidFeat?
IF XMove? OR YMove? OR ZMove?
SeqLabC DoAbsOrInc ckCRC RapidC MoveXYZC EOL
END
ELSE
IF LineFeat?
IF XMove? OR YMove? OR ZMove?
IF Decelerate? AND NOT CutterRadiusCompensation?
IF RoomToDecel?
DecelMove1
SeqLabC FormatLine FeedRateC EOL
DecelMove2
END
SeqLabC FormatLine DecelFeed EOL
ELSE
SeqLabC FormatLine FeedRateC EOL
END
END
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqLabC FormatArc ArcFeedC EOL
DecelMove2
END
SeqLabC FormatArc DecelFeed EOL
ELSE
SeqLabC FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
END
NEXTFeat
RestoreAbsOrInc
RETURN
WFOStuff:
{ NOTE: This Post Processor does not support WorkFixtureOffsets. }
RETURN
AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
SeqLabC IncValue EOL
IF CutterRadiusCompensation?
SeqLabC RapidC BPCRCStartPos EOL
END
RETURN
AutoCycCutSub2: {part 2}
IF CutterRadiusCompensation?
SeqLabC FeedC CRCOn StrtPos FeedRateC EOL
END
ToolPath
SeqLabC AbsOrInc
IF Repeats? AND FeedConnect? AND ZshiftOnly?
{.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath}
IF CutterRadiusCompensation?
FeedC GetEndPos
END
ELSE
IF FIFO? {.81}
FeedC GetEndPos ZCP2 FeedEntC
ELSE
RapidC GetEndPos ZCP2
END
END
EOL
'$' EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN
AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN
Milling:
IF AutoCycle?
NewProg
AutoCycCutSub1
EntryMove
AutoCycCutSub2
AutoCycPat
ELSE
EntryMove
IF CutterRadiusCompensation?
SeqLabC FeedC CRCOn StrtPos FeedRateC EOL
END
ToolPath
END
RETURN
G92Sub:
SubWarning
StdSub
SeqLabC AbsOrInc Connect GetStartPos EOL
Milling
FinishSub1
FinishSubG92
RETURN
ZonlyRepAutoCycle:
NewProg
AutoCycPat {write pattern moves and main calls}
StartSub
NewProg
EachCycle
SetSRXYtoEP
IF FeedConnect?
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqLabC Feed IncValue StrtPosC EOL
SeqLabC AbsOrInc
ELSE
SeqLabC Feed
END
ELSE
SeqLabC Feed
END
ZInPlusInc FeedEnt EOL
ELSE
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqLabC Rapid IncValue StrtPosC EOL
IF FeedEntry?
SeqLabC AbsOrInc ZCP2PlusInc EOL
SeqLabC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLabC AbsOrInc ZInPlusInc EOL
END
ELSE
IF FeedEntry?
SeqLabC Rapid ZCP2PlusInc EOL
SeqLabC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLabC Rapid ZInPlusInc EOL
END
END
ELSE
IF FeedEntry?
SeqLabC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLabC Rapid ZInPlusInc EOL
END
END
END
IF FirstCycle?
SetStatusOff {protect Z position for incremental sub}
END
SeqLabC '=#' Program# EOL
NextCycle
SetStatusOn
AutoCycCutSub1 {build element sub}
AutoCycCutSub2
{.69, removed FinishSub1}
IF FeedConnect? {there is no Z up in the sub, .69}
IF FIFO? {.81}
SeqLabC Feed ZCP2 FeedEnt EOL {.69}
ELSE
SeqLabC Rapid ZCP2 EOL {.69}
END
END {.69}
'$' EOL
CloseSub
{Element shift, not pattern}
RETURN
ZonlyRep:
NewProg
EachCycle
IF NOT FirstCycle?
SeqLabC Connect GetStartPos EOL
END
IF FeedConnect?
SeqLabC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC}
ELSE {Entry/Exit Connect}
IF FeedEntry?
IF NOT FirstCycle?
SeqLabC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
SeqLabC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLabC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
END
SeqLabC '=#' Program# EOL
NextCycle
StartSub
TrackZNO# FIRST SPZ#
IF CutterRadiusCompensation?
SeqLabC Feed CRCOn StrtPos FeedRate EOL
END
ToolPath
FinishSub1
'$' EOL
CloseSub
RETURN
CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN
SkipToLastFeat:
EachFeat
IF LastFeat?
TrackXNO# SPX#
TrackYNO# SPY#
END
NextFeat
RETURN
SetDrillEndOpZ:
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
RETURN
GetStartOfSameTool:
DoOpComments
DoPostScript
CheckPass
RETURN
{Start of executable Prog **************************************************}
{setup and initializations}
InitProg
TagInit
NoIJKSigns
ReverseYZArcs
SetFlood
UseSeparateSubCalls
SetMaxSeparateSubCalls('19999')
SetMaxRPM('10000')
SetMaxFeed('500')
SetFlagF('1') { Milling ZShiftOnly SepSubs }
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EachOp {Start of post processing *********************}
IF FirstOperation?
IF ToolChangeAtHome?
SetHome
END
'.N1' Plane AbsOrInc 'G70' EOL
IF UseComments?
IF ProgramNameComment?
'( PROGRAM: ' ProgramName$ ' )' EOL
END
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
IF MultipleParts? AND AllToolsOnePart?
OpenMP
END
DoOpComments
DoPostScript
SeqLab Plane AbsOrInc Rapid Home OpToolID ToolChng EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
SeqLabC AbsOrInc EOL
END
SeqLabC CoolOn EOL
SeqLabC Speed SpinOn EOL
CheckPass
SeqLabC RapidC GetStartPos ZCP1 EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqLabC GetStartPos EOL
END
ELSE
IF NewTool?
{Finish off last Operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
IF LAST ProgStop?
SeqLabC 'M0' EOL
ELSE
SeqLabC ProgStop EOL
END
{Start new Operation}
DoOpComments
DoPostScript
SeqLab AbsOrInc Rapid Home OpToolID ToolChng EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
SeqLabC AbsOrInc EOL
END
SeqLabC CoolOn EOL
SeqLabC Speed SpinOn EOL
SeqLabC Plane AbsValue EOL
CheckPass
SeqLabC RapidC GetStartPos ZCP1 EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqLabC GetStartPos EOL
END
ELSE
IF SameTool?
DoEndOpPS
IF LAST ProgStop?
SeqLabC 'M0' EOL
{Start new Operation}
GetStartOfSameTool
SeqLabC CoolOn EOL
SeqLabC Speed SpinOn EOL
SeqLabC PlaneC AbsOrInc Rapid GetStartPos ZCP1 EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqLabC CoolOff EOL
END
{Start new Operation}
GetStartOfSameTool
SeqLabC PlaneC AbsOrInc Rapid GetStartPos ZCP1 EOL
IF NOT CoolOff? AND LAST CoolOff?
SeqLabC CoolOn EOL
END
END
END
END
END {common point for all operations}
IF Milling?
SeqLabC ZCP2C EOL
IF Repeats?
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
ZonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls?
SetFlag('1') { Milling ZShiftOnly SepSubs }
ZonlyRep
SetFlagF('1')
ELSE {no sep subs desired}
G92Sub
END
END {end Auto Cycle IF}
ELSE {not Z only}
G92Sub
END {end Z only IF}
ELSE {no repeat OPs}
Milling
END
IF AutoCycle?
SeqLabC ZCP3C EOL
ELSE
SeqLabC CRCOffC
IF NOT EmptyLine?
IF FIFO? {.81}
FeedC GetEndPos ZCP3C FeedEntC
ELSE
RapidC GetEndPos ZCP3C
END
ELSE
LoadFeat Num#('0') Num#('0') ClearancePlane3#
IF ZMove?
IF FIFO? {.81}
FeedC ZCP3C FeedEntC
ELSE
RapidC ZCP3C
END
END
END
EOL
END
ELSE
IF Drilling?
IF Repeats?
TagUp TagInc
StdSub
DoSubComment
SeqLabC AbsOrInc Rapid StrtPos EOL
END
SeqLabC ZCP2C EOL
GetCycle
IF Dwell?
SeqLabC 'G04/' Dwell# EOL
END
'.N?' Cycle ZDepthAbs Peck Retract FeedEnt EOL
IF CallMasterOp?
SeqLabC '=#' CallMasterNum# EOL
SkipToLastFeat
ELSE
TrackZNO# FIRST SPZ#
IF MasterOp?
SetFlag('1') {std sep sub Zreps in effect}
NewMasterProg
SeqLabC '=#' Program# EOL
StartSub
SeqLabC StrtPos EOL
ToolPath
'$' EOL
CloseSub
SetFlagF('1') {not std sep sub Zreps in effect}
ELSE
SeqLabC StrtPos EOL
ToolPath
END
END
SetDrillEndOpZ
SeqLabC 'G80' EOL
SeqLabC Rapid ZCP3 EOL
IF Repeats?
FinishSubG92
END
END
END
NextOp {loops back to EachOP until last Operation}
{End of program ************************************************************}
{finish last operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
SeqLabC AbsOrInc Rapid
IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier}
FirstHome
END
IF ProgStop?
'M0' EOL
SeqLabC
END
IF MultipleParts? AND AllToolsOnePart?
EOL
CloseMP
SeqLabC
END
EOP EOL
CloseSub
Post2 {organize Subs into one program}
'E' EOL
Close
Retag
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END
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