{Change Comments ***********************************************************} {9/12/95, M042.81.2, Updated for Catalyst v2.20 per Fanuc 6M M001.85 Format, DWB} {9/12/95 Copied: BP Boss 5-6 [G75] M042.85 Created: BP Boss 4-6 [G75] M843.85 For: Die-Tech/Dan Pilone Changes made per Dan Pilone on 5/11/93 Set Arcs Stop on Quadrants to TRUE in Mach Spec Booleans Dialog. DWB} {1/17/96 - Updated .85 to .86 format, MPK} {3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK} {19May97 Original: BP Boss 4-6 G75 [DT] M843.89 Created: BP Boss 4-6 G75 [DT] M843.89.1 For: Gibbs and Associates Deleted redundant TagDown from ZonlyRepAutoCycle & ZonlyRep Charles Winston} {Prog Numeric Format Definitions *******************************************} #1 = '#.00' #2 = '###.###;0.' #3 = '*###.###;0.' #4 = '####.####;0.' #5 = '#######0' #6 = '###^#0' #7 = '00^0' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(ToolDiameter#,4) {.72} FORMAT(Tag#,5) FORMAT(CallMasterNum#,5) FORMAT(Program#,5) {.72} FORMAT(Operation#,5) {.72} FORMAT(Tool#,5) {.72} FORMAT(Parts#,5) {.72} FORMAT(Dwell#,6) {.72} FORMAT(FeedEntry#,7) {Prog Subroutines **********************************************************} RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Program# ' )' EOL END RETURN DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN PSInit: {reset flags} RotateF OptCyc1F MasterOpF CallMasterOpF RETURN PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqLabC 'A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqLabC 'A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqLabC 'B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqLabC 'B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN DoPostScript: PSInit EachPS SeqLabC PostScript EOL {literals} PSStuff {commands} NextPS RETURN DoEndOpPS: PSInit EachEOPS SeqLabC EndOpPS EOL {literals} PSStuff {commands} NextPS RETURN EntryMove: IF FeedEntry? SeqLabC Feed ZIn FeedEnt EOL ELSE SeqLabC RapidC ZIn EOL END RETURN StartSub: OpenSub '#' Program# EOL DoSubComment RETURN SubWarning: IF UseComments? IF NOT FeedConnect? IF AnyZshift? ' ' EOL '( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL ' ' EOL END END END RETURN StdSub: TagUp TagInc SeqLabC '=N²' Tag# RepLab RepCycs EOL {StartSub} RETURN GetStartPos: IF CutterRadiusCompensation? AND NOT AutoCycle? BPCRCStartPos ELSE StrtPos END RETURN GetEndPos: IF CutterRadiusCompensation? CRCOffC BPCRCEndPos END RETURN FinishSub1: {part 1} SeqLabC IF FeedConnect? IF CutterRadiusCompensation? AND NOT AutoCycle? FeedC GetEndPos END ELSE IF AutoCycle? ZCP3C ELSE IF FIFO? {.81} FeedC GetEndPos ZCP3C FeedEntC ELSE RapidC GetEndPos ZCP3C END END END EOL RETURN FinishSubG92: {part 2} SeqLab Preset ShiftRC EOL '<' Tag# EOL TagDown {CloseSub} SeqLabC Preset UnshftRC EOL RETURN OpenMP: IF EquallySpacedOffsets? TagUp TagInc SeqLabC '=N²' Tag# RepLab Parts EOL {StartSub} END RETURN CloseMP: IF EquallySpacedOffsets? SeqLab Preset ShiftPC EOL '<' Tag# EOL TagDown {CloseSub} SeqLabC Preset UnshftPC EOL END RETURN DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqLabC AbsValue EOL END RETURN ckCRC: { This is a Bridgeport, CRC handled outside of ToolPath. } RETURN FormatLine: DoAbsOrInc ckCRC FeedC MoveXYZC RETURN ckCRCNum: { Not supported } RETURN FormatArc: DoAbsOrInc IF ArcCW? CWArc ELSE CCWArc END MoveXY MoveZC IF ArcIJFormat? ArcIJ ELSE ArcRC END RETURN ToolPath: EACHFeat IF PointFeat? IF AutoCycle? SeqLabC MoveSXYC EOL SeqLabC '=#' Program# EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqLabC DoDrillAbsOrInc MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? IF XMove? OR YMove? OR ZMove? SeqLabC DoAbsOrInc ckCRC RapidC MoveXYZC EOL END ELSE IF LineFeat? IF XMove? OR YMove? OR ZMove? IF Decelerate? AND NOT CutterRadiusCompensation? IF RoomToDecel? DecelMove1 SeqLabC FormatLine FeedRateC EOL DecelMove2 END SeqLabC FormatLine DecelFeed EOL ELSE SeqLabC FormatLine FeedRateC EOL END END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqLabC FormatArc ArcFeedC EOL DecelMove2 END SeqLabC FormatArc DecelFeed EOL ELSE SeqLabC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN WFOStuff: { NOTE: This Post Processor does not support WorkFixtureOffsets. } RETURN AutoCycCutSub1: {part 1} SaveSubStatus {save tool position} SetPass1 {element cut moves} StartSub SetSRXYtoSP SeqLabC IncValue EOL IF CutterRadiusCompensation? SeqLabC RapidC BPCRCStartPos EOL END RETURN AutoCycCutSub2: {part 2} IF CutterRadiusCompensation? SeqLabC FeedC CRCOn StrtPos FeedRateC EOL END ToolPath SeqLabC AbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} IF CutterRadiusCompensation? FeedC GetEndPos END ELSE IF FIFO? {.81} FeedC GetEndPos ZCP2 FeedEntC ELSE RapidC GetEndPos ZCP2 END END EOL '$' EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove IF CutterRadiusCompensation? SeqLabC FeedC CRCOn StrtPos FeedRateC EOL END ToolPath END RETURN G92Sub: SubWarning StdSub SeqLabC AbsOrInc Connect GetStartPos EOL Milling FinishSub1 FinishSubG92 RETURN ZonlyRepAutoCycle: NewProg AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqLabC Feed IncValue StrtPosC EOL SeqLabC AbsOrInc ELSE SeqLabC Feed END ELSE SeqLabC Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqLabC Rapid IncValue StrtPosC EOL IF FeedEntry? SeqLabC AbsOrInc ZCP2PlusInc EOL SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqLabC Rapid ZCP2PlusInc EOL SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqLabC '=#' Program# EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 {.69, removed FinishSub1} IF FeedConnect? {there is no Z up in the sub, .69} IF FIFO? {.81} SeqLabC Feed ZCP2 FeedEnt EOL {.69} ELSE SeqLabC Rapid ZCP2 EOL {.69} END END {.69} '$' EOL CloseSub {Element shift, not pattern} RETURN ZonlyRep: NewProg EachCycle IF NOT FirstCycle? SeqLabC Connect GetStartPos EOL END IF FeedConnect? SeqLabC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqLabC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END SeqLabC '=#' Program# EOL NextCycle StartSub TrackZNO# FIRST SPZ# IF CutterRadiusCompensation? SeqLabC Feed CRCOn StrtPos FeedRate EOL END ToolPath FinishSub1 '$' EOL CloseSub RETURN CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN GetStartOfSameTool: DoOpComments DoPostScript CheckPass RETURN {Start of executable Prog **************************************************} {setup and initializations} InitProg TagInit ReverseYZArcs UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('10000') SetMaxFeed('500') SetFlagF('1') { Milling ZShiftOnly SepSubs } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? '%' EOL '.N1' Plane AbsValue 'G75F'FeedEntry# EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramNameComment? '( PROGRAM: ' ProgramName$ ' )' EOL END IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale IF MultipleParts? AND AllToolsOnePart? OpenMP END SeqLab Rapid Home Speed OpToolID ToolChng EOL DoOpComments DoPostScript IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLabC AbsOrInc Rapid GetStartPos ZCP1 EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLabC GetStartPos EOL END ELSE IF NewTool? {Finish off last Operation} IF MultipleParts? AND OneToolAllParts? { ExitClearancePlane AND FullUp } CloseMP END DoEndOpPS IF LAST ProgStop? SeqLabC 'M00' EOL ELSE SeqLabC ProgStop EOL END {Start new Operation} SeqLab AbsOrInc Rapid Home Speed OpToolID ToolChng EOL SeqLabC Plane AbsValue 'G75' EOL DoOpComments DoPostScript IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLabC AbsOrInc Rapid GetStartPos ZCP1 EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLabC GetStartPos EOL END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqLabC 'M00' EOL {Start new Operation} GetStartOfSameTool SeqLabC PlaneC AbsOrInc Rapid GetStartPos ZCP1 SpeedC EOL ELSE {Start new Operation} GetStartOfSameTool SeqLabC PlaneC AbsOrInc Rapid GetStartPos SpeedC EOL END END END END {common point for all operations} IF Milling? SeqLabC ZCP2C EOL IF Repeats? IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqLabC ZCP3C EOL ELSE SeqLabC CRCOffC IF NOT EmptyLine? IF FIFO? {.81} FeedC GetEndPos ZCP3C FeedEntC ELSE RapidC GetEndPos ZCP3C END ELSE LoadFeat Num#('0') Num#('0') ClearancePlane3# IF ZMove? IF FIFO? {.81} FeedC ZCP3C FeedEntC ELSE RapidC ZCP3C END END END EOL END ELSE IF Drilling? IF Repeats? TagUp TagInc StdSub SeqLabC AbsOrInc Rapid StrtPos EOL END SeqLabC ZCP2C EOL GetCycle IF Dwell? SeqLabC 'G04/' Dwell# EOL END SeqLabC Cycle StrtPos ZDepthAbs Peck FeedEnt EOL IF CallMasterOp? SeqLabC '=#' CallMasterNum# EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg SeqLabC '=#' Program# EOL StartSub ToolPath '$' EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqLabC 'G80' ZCP3 EOL IF Repeats? FinishSubG92 END END END NextOp {loops back to EachOP until last Operation} {End of program ************************************************************} {finish last operation} IF MultipleParts? AND OneToolAllParts? { ExitClearancePlane AND FullUp } CloseMP END DoEndOpPS SeqLabC AbsOrInc Rapid IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier} FirstHome END IF ProgStop? 'M00' EOL SeqLabC END IF MultipleParts? AND AllToolsOnePart? EOL CloseMP SeqLabC END EOP EOL CloseSub Post2 {organize Subs into one program} 'E' EOL Close Retag IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END