{Change Comments ***********************************************************} {added separate sub call code and warning for not separate, 7/5/88 WFG} {separate sub calls turned off in this post- 'UseSeparateSubCalls' commented out} {ncPost3ż24 or better} {added IF ToolChangeAtHome?, & SetHome 9/26/88 WFG} {added PostScript commands 3/11/89 WFG} {added PostScript command comments 5/9/89, WFG, use ncPost 3.10Ś9 or better} {removed run time comments, 5/9/89, WFG} {added "must be all capital letters when typed in" to Postscript Command comment, 5/17/89, JR} {added metric, 6/5/89, WFG} {suppressed first cycle StrtPos for sep subs,7/17/89 WFG} {last tool now goes to FirstHome when finished, 7/26/89, WFG} {changed to Sep Sub standard} {.65, corrected Sep sub problem if 1st cut <> Z step, 9/14/89 WFG, requires ncPost 3.19Ś5} {.66, added name comment to Prog ID # line, 10/30/89, WFG} {.67, new prog commands, 11/20/89, WFG} {*.68, AutoCycles and 3.2 support, 12/4/89, WFG (Good luck on the upgrades to other posts)} {.69, corrected 2 repeat op/autocycle problems, 12/21/89, WFG} {1/8/90-2/7/90 Changes to M001.69 Moved DoPostScript command to very beginning of NewTool & SameTool op's, same as FirstOp. Deleted last line of NewWFO PostScript comment, it no longer applies. Move DoEndOpPS command in NewTool & end of prog to end of operation outside of Full-up MP. Restucture to have M01 or M00 in New Tool. Deleted ProgStop? from end of prog, not neccesary. Check for ProgStop at beginning AND end of operation does not work, it comes out both places, only using for end of operation. Reflected in PSComments. Deleted StopProg sub. Re-wrote SameTool section for many reasons. Deleted ClearancePlane3# prog format it is no longer needed. New sub CheckPass to replace statement in main for SetPass. Modified WFOStuff sub to include SameTool. Deleted StrtPos from OpenMP sub and added to main where needed. Updated to .70 format. Jim Radcliffe} {.71.1, added InitProg, 4/11/90, JR} {.71.2, FIRST modifier, no CRCOffC in AutoCycCutSub2, add Connect for ZOnlyRep, 4/23/90, JR} {.72.1, New PS subs, formats, CoolOff?, ProgStop to start of NewTool & SameTool, 5/23/90, JR} {.72.2, modified subroutine stuff (same effect), 7/1/90, DWB} {.73, Replaced SetSRXYZero with SetSRXYtoSP, CoolOff, new formaters, 7/24/90, DWB} {.74, ResetCRCNum, modified PostScript comments, 8/1/90, JR} {.76, corrected AutoCycle SP and EP Status Record errors} {.76.2, removed beginning Op ProgStop capability and Get Coolant, 2/6/91, WFG} {2/15/91, Updated to new 4.0 Version Fanuc 6M M001.80: Added Coolant checking for SameTool. Added ProgStop checking for final Operation. DWB} {5/17/91, M001.80.01 added drill Z's, WFG} {9/13/91, Modified Fanuc 6M M001.80.01: Added IF FIFO? for Milling. Added TrackZNO# ZDepth# at IF Drilling? section to allow for conditionality of MoveSXYZC command. DWB} {10/01/91 Copied & Modified: Fanuc 6M M001.81 For: Applied Fusion Inc. Deleted IF UseComments? AND ProgramNameComment? for program header. Added: SeqC '/' IncValue ' G30 X0 Z0' EOL SeqC '/' 'G28 B0' EOL SeqC '/' ToolChng '0' EOL To FirstOp. Added PreTool. Added SAFE restart line (SeqC Rapid AbsOrInc Plane CRCOff OfstOff DrillOff 'G98' WFO1 Speed SpinOn EOL) to every operation. Moved the CoolantOn before the offset line. Turned the spindle and coolant off after the "I" plane. Added ' G28 Y0' to the : SeqC IncValue OfstOff EOL line. Changed the OfstOff Code from G28 to G49 in form. Kim Michelman} {Prog Numeric Format Definitions *******************************************} #1 = '#.00' #2 = '###.###;0.' #3 = '*###.###;0.' #4 = '####.####;0.' #5 = '########;0' #6 = '####^###;' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(ToolDiameter#,4) {.72} FORMAT(Program#,5) {.72} FORMAT(Operation#,5) {.72} FORMAT(Tool#,5) {.72} FORMAT(NewWFO#,5) {.72} FORMAT(Parts#,5) {.72} FORMAT(Dwell#,6) {.72} {Prog Subroutines **********************************************************} DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Program# ' )' EOL END RETURN DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END END RETURN PSInit: {reset flags} NewWFOF RotateF RETURN PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqC 'A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqC 'A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqC 'B' FifthDegree# 'M10' EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqC 'B' FifthDegree# 'M11' EOL FifthCCWF {reset flag} END RETURN DoPostScript: PSInit EachPS SeqC PostScript EOL {literals} PSStuff {commands} NextPS RETURN DoEndOpPS: PSInit EachEOPS SeqC EndOpPS EOL {literals} PSStuff {commands} NextPS RETURN EntryMove: IF FeedEntry? SeqC Feed ZIn FeedEnt EOL ELSE SeqC RapidC ZIn EOL END RETURN StartSub: OpenSub SubID EOL DoSubComment RETURN SubWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL '( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL ' ' EOL END END RETURN StdSub: SeqC SubCall CallLab RepLab RepCycs EOL StartSub RETURN FinishSub1: {part 1} UnSkipZ SeqC CRCOffC IF NOT FeedConnect? IF AutoCycle? ZCP3C ELSE IF FIFO? {.81} FeedC ZCP3C FeedRateC ELSE RapidC ZCP3C END END END EOL RETURN FinishSubG92: {part 2} SeqC Preset ShiftRC EOL SeqC EndSub EOL CloseSub SeqC Preset UnshftRC EOL RETURN OpenMP: NewProg IF WorkFixtureOffsets? NewWFO EachWFO SeqC SetWFO EOL SeqC SubCall CallLab RepLab OnePart EOL IncWFO NextWFO ELSE SeqC SubCall CallLab RepLab Parts EOL END StartSub RETURN CloseMP: IF WorkFixtureOffsets? SeqC EndSub EOL CloseSub SeqC WFO1 EOL ELSE SeqC Preset ShiftPC EOL SeqC EndSub EOL CloseSub SeqC Preset UnshftPC EOL END RETURN FormatArc: IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN StdLine: {enables CRC on first call, .70} IF Decelerate? IF RoomToDecel? DecelMove1 SeqC CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL DecelMove2 END SeqC CRCOnC FeedC MoveXYZC DecelFeed CRCOffsetC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL END END RETURN ToolPath: ResetCRCNum {.72} EACHFeat IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqC SubCall CallLab EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? IF LastFeat? AND AutoCycle? {.70} SeqC CRCOffC RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC RapidC MoveXYZC EOL END END ELSE IF LineFeat? IF AutoCycle? {.70} IF LastFeat? SeqC CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC FeedC MoveXYZC FeedRateC EOL ELSE StdLine {enables CRC on first call} END END ELSE StdLine END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RETURN WFOStuff: IF NewWFO? IF MultipleParts? '*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL ELSE SeqC 'G' NewWFO# EOL END ELSE IF NOT SameTool? IF NeedWFO1? SeqC 'G' NewWFO# EOL END END END RETURN AutoCycCutSub1: {part 1} SaveSubStatus {save tool position} SetPass1 {element cut moves} StartSub SetSRXYtoSP SeqC IncValue EOL RETURN AutoCycCutSub2: {part 2} ToolPath IF Repeats? AND FeedConnect? AND ZshiftOnly? SeqC AbsOrInc EOL {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} ELSE IF FIFO? {.81} SeqC AbsOrInc FeedC ZCP2 FeedRateC EOL ELSE SeqC AbsOrInc RapidC ZCP2 EOL {.71.2 removed CRCOffC, gets turned off in ToolPath} END END SeqC EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN G92Sub: SubWarning StdSub SeqC AbsOrInc Connect StrtPos EOL Milling FinishSub1 FinishSubG92 RETURN ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle IF FeedConnect? SeqC Feed ZInPlusInc FeedEnt EOL ELSE IF FeedEntry? IF NOT FirstCycle? SeqC Rapid ZCP2PlusInc EOL {.69 added Rapid, reads better} {can't call for cycle = 1, .69 changed to ZCP2PlusInc} END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL {.69 added Rapid, reads better} END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqC SubCall CallLab EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 {.69, removed FinishSub1} IF FeedConnect? {there is no Z up in the sub, .69} IF FIFO? {.81} SeqC Feed ZCP2 FeedRate EOL {.69} ELSE SeqC Rapid ZCP2 EOL {.69} END END {.69} SeqC EndSub EOL CloseSub {Element shift, not pattern} RETURN ZonlyRep: EachCycle IF NOT FirstCycle? SeqC Connect StrtPos EOL {.71.2, added Connect} END IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END SeqC SubCall CallLab EOL NextCycle StartSub SkipZ ToolPath FinishSub1 SeqC EndSub EOL CloseSub RETURN CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN GetStartOfSameTool: Seq ' ' EOL DoOpComments DoPostScript SeqC Rapid AbsOrInc Plane CRCOff OfstOff DrillOff 'G98' WFO1 Speed SpinOn EOL WFOStuff CheckPass RETURN {Start of executable Prog **************************************************} {setup and initializations} InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls ('50') SetMaxRPM('10000') SetMaxFeed('500') IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL ProgID1 '( ' ProgramName$ ' )' EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END IF MultipleParts? AND AllToolsOnePart? OpenMP END SeqC AbsOrInc Plane CRCOff OfstOff DrillOff 'G98' WFO1 EOL SeqC 'M11' EOL SeqC '/' IncValue ' G30 X0 Z0' EOL SeqC '/' 'G28 B0' EOL SeqC '/' ToolChng '0' EOL SeqC AbsOrInc ' G0 B0' EOL SeqC 'M10' EOL SeqC PreTool EOL Seq ' ' EOL DoOpComments SeqC Rapid AbsOrInc Plane CRCOff OfstOff DrillOff 'G98' WFO1 Speed SpinOn EOL DoPostScript IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqC AbsOrInc Rapid StrtPos EOL SeqC CoolOn EOL SeqC OfstOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC StrtPos EOL END ELSE IF NewTool? {Finish off last Operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqC SpinOff CoolOff EOL SeqC IncValue OfstOff ' G28 Y0' EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF ToolChangeAtHome? SeqC AbsOrInc Rapid Home EOL END IF LAST ProgStop? SeqC 'M00' EOL ELSE SeqC ProgStop EOL END {Start new Operation} SeqC ToolChng EOL SeqC PreTool EOL SeqC Plane 'G80' CRCOffC EOL Seq ' ' EOL DoOpComments IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqC Rapid AbsOrInc Plane CRCOff OfstOff DrillOff 'G98' WFO1 Speed SpinOn EOL DoPostScript SeqC AbsOrInc Rapid StrtPos EOL SeqC CoolOn EOL SeqC OfstOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC StrtPos EOL END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqC SpinOff CoolOff EOL SeqC IncValue OfstOff ' G28 Y0' EOL SeqC 'M00' EOL {Start new Operation} GetStartOfSameTool SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC SpinOn EOL SeqC CoolOn EOL SeqC OfstOn EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF NewToolOffset? SeqC IncValue OfstOff 'G28 Y0' EOL {Start new Operation} GetStartOfSameTool SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL SeqC OfstOn EOL ELSE {Start new Operation} GetStartOfSameTool SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL END IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END END END END {common point for all operations} IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? FindAnyZMoves {for normal abs subroutine} IF NoZMoves? ZonlyRep ELSE G92Sub {pattern shift, not element} END ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqC ZCP3C EOL ELSE IF FIFO? {.81} SeqC FeedC CRCOffC ZCP3C FeedRateC EOL ELSE SeqC RapidC CRCOffC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? NewProg StdSub SeqC AbsOrInc Rapid StrtPos EOL END SeqC DrillCP EOL GetCycle SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL TrackZNO# ZDepth# {.81} ToolPath IF RetractToCP1? {.81} TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END SeqC 'G80' EOL IF Repeats? FinishSubG92 END SeqC RapidC ZCP3C EOL END END NextOp {loops back to EachOP until last Operation} {End of program ************************************************************} {finish last operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqC SpinOff CoolOff EOL SeqC IncValue OfstOff ' G28 Y0' EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier} SeqC AbsOrInc Rapid FirstHome EOL END IF ProgStop? SeqC 'M00' EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END SeqC EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END