Audi A2 1,4D TDI PD 20004)6 Engine codę: AMF
linpoitant notę
Replacement lnteival Guide
Check Foi Engine Damage
Repaii Times - his
Special Tools
Special Piecautions
Reinoval
Installation
1. ensure camsnatl locKea wiih 1001 pi i j. i ooi iMo.jjoy.
2. Ensure crankshaft sprocket locking tool located correctly [9]. Tool No.T10050.
3. Ensure timing marks aligned [10].
4. Ensure automatic tensioner unit locked with tool [13]. Tool No.T10003.
5. Slacken camshaft sprocket bolts [16].
6. Tum camshaft sprocket fully clockwise in slotted holes. Tighten bolts fingertight [16].
7. Tum tensioner pulley slowly clockwise [17] until lug [18] just reaches stop [19]. Use tool No.3387 [20].
8. Fit timing belt in following order:
o Camshaft sprocket. o Tensioner pulley. o Crankshaft sprocket. o Water pump sprocket.
9. Install automatic tensioner unit [15].
NOTĘ: Ensure belt istaut between sprockets on non-tensioned side.
10. Tum tensioner pulley slowly anti-clockwise [21 ] (lug [18] moves towards stop [22]). Use tool No.3387 [20].
11. Remove locking tool without force [13].
NOTĘ: Ensuie two-pin wiench remains in position.
12. Allow tensioner pulley to tum back slowly [17] (lug [18] moves towards stop [19]) until dimension [23] as specified:
o AMF/ASZ/ATD - 4±1 mm. Use drill bit. o ANY - 7±1 mm. Use drill bit.
NOTĘ: Engine must be COLD.
13. Tighten tensioner nut [14]. Tightening torque: 20 Nm + 45°
14. Tighten camshaft sprocket bolts [16]. Tightening torque: 25 Nm.
15. Remove:
o Camshaft locking tool [11]. o Crankshaft sprocket locking tool [9]. o Drill bit.
16. Tum crankshaft slowly two turns clockwise to TDC on No.1 cylinder.
17. Ensure dimension [23] as specified:
o AMF/ASZ/ATD - 4±1 mm. Use drill bit.
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