A6 1 8 turbo (180 koni) pasek 99

Audi A6 (97-05) 1,8 Turbo 19974)2 Engine codę: AJL

Impoitant notę

Replacement lnteival Guide

Check Foi Engine Damage

Repaii Times - his

Special Tools

Special Piecautions

Removal

Installation

"TT tnsure timing marK angneo [&].

2.    Fit timing belt to crankshaft sprocket and auxiliary shaft sprocket.

NOTĘ: If letising oid heit: Oi>seive diiection of lotation maiks on helt.

3.    Install:

o Timing belt lower cover (9). o Crankshaft pulley (8). o Crankshaft pulley bolts [7].

4.    Lightly tighten crankshaft pulley bolts [7].

5.    Ensure timing mark on crankshaft pulley aligned (6).

6.    Fit timing belt to tensioner pulley and camshaft sprocket.

7.    Slacken tensioner bolt (10).

8.    Fit two-pin wrench (13). Tool No.Matra V.159.

NOTĘ: Two-pin wiench locates in hole [1G] and against Ing [17J. When tuining two-pin wiench clockwise. the tensionei pulley will turn a nti-clockwise and apply tension to helt.

9.    Tum two-pin wrench clockwise (15) until piston (14) (A) is fully extended and piston (14) (B) has risen approximately 1 mm.

10.    Lightly tighten tensioner bolt (10).

11.    Turn crankshaft two turns clockwise.

12.    Ensure timing marks aligned (5) & (6).

13.    Check alignment of tensioner lever (14) (C) in relation to upper edge of piston (14) (B) as follows:

o (14) (D) - adjustment correct, o [14] [E] - wear area, re-adjust.

° I¹⁴) IN • check tensioner and re-adjust.

14.    When adjustment correct, dimension (14) (G) will be 25-29 mm.

15.    If alignment incorrect or dimension (14) [G] not as specified: Repeat tensioning procedurę.

NOTĘ: After instaliation, conect adjustment is maintained pioviding upper edge of piston [14] [B] is positioned within areas [14] [D] and [14] [EJ.

16.    Tighten tensioner bolt to 25 Nm (10).

17.    Tighten crankshaft pulley bolts (7). Tightening torque:

o Class 8.8 = 10 Nm +90° Use new bolts. o Class 10.9 = 40 Nm.

NOTF- Hass mimhei.ixlentifiexl.nn Imli-hea*!.

18479

(A4 - 45 Nm) (A5 - 50 Nm)