{Change Comments ***********************************************************}

{1/20/95
Copied: Fanuc 0T Mate MS L031.82.1
Created: Fanuc 0TC [CG] L320.82.1
For: Clough Group
Machine: Victor V Turn CNC Lathe 26/110
Control: Fanuc 0TC, G Code Group A
Versions: ncCad 4.33/ncCAM 4.33/ncPost 4.33.04/Compost 4.21.25
Changes made per Keith McIver and sample manual.
DWB}

{1/20/95
Copied: Fanuc 0TC [CG] L320.82.1
Created: Fanuc 0TC [CG] L320.82.1m
For: Clough Group
Versions: ncCad 4.33/ncCAM 4.33/ncPost 4.33.04/Compost 4.21.25
Changes made per Keith McIver and sample manual.
Created Metric version.
Changed Compost General Default Formats.
Changed Address E from .######;0. to .####;0.
Changed Address F from ##.####;0. to ###.###;0.
Changed Addresses I, J, K, R, U, V, W, X, Y and Z from ####.####;0. to #####.###;0.
Changed Address Q from ###^###0 to ####^##0
Changed Addresses P and Q from ^###0 to #^##0 in Canned Threading
Changed Prog Numeric Format Definitions.
Changed Format#2 from ###.####;0. to ####.###;0.
Changed Format#5 from #.######;0. to #.####;0.
Changed Format#8 from ###^###0 to ####^##0
Changed RestoreScale sub.
Changed IF Metric? to IF NOT Metric?
Changed SetScale argument from .03937007874 to 25.4
Switched English and Metric words in commented stuff.
Changed literal INCHES to MILLIMETERS at FirstOperation ProgComments.
Changed literal G20 [ Inch Mode ] to G21 [ Metric Mode ] at FirstOperation.
DWB}

{2/21/95
Modified: Fanuc 0TC [CG] L320.82.1m
For: Clough Group
Versions: ncCad 4.33.01/ncCAM 4.33/ncPost 4.33.05/Compost 4.21.27
Versions: Catalyst v2.14.30C/Catalyst v2.14.30PPC/Compost 4.21.27
Changes made per Robin Evans of Clough Group.
Moved call to DoEndOpPS to just before EOP [M30] at end of Prog.
Customer outputs literal M12 and M26 codes to retract TailStock at end of output and does not want
them to appear until last.
DWB}

{3/2/95
Modified: Fanuc 0TC [CG] L320.82.2m
For: Clough Group
Versions: ncCad 4.33.01/ncCAM 4.33/ncPost 4.33.05/Compost 4.21.27
Versions: Catalyst v2.14.30C/Catalyst v2.14.30PPC/Compost 4.21.27
Changes made per Fax from Robin Evans of Clough Group.
Moved DoEndOpPS to follow NewHome block at NewTool.
DWB}

{5/17/96, Updated to .85 format per Fanuc 10T MS [-] L001.85.01, MPK}

{Prog Numeric Format Definitions *******************************************}

#1 = '#.00'
#2 = '####.###;0.'
#3 = '#######0'
#4 = '###^##0'
#5 = '#.####;0.'
#6 = '###0'
#7 = '#'
#8 = '####^##0'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ADD#,2)
FORMAT(MUL#,2) { Non-Canned Threading AutoFinish }
FORMAT(SPX#,2)
FORMAT(SPZ#,2)
FORMAT(CutDepth#,2) { Canned RoughContour }
FORMAT(FinishXDia#,2)
FORMAT(Taper#,2)
FORMAT(FirstMoveEPZ#,2)
FORMAT(Program#,3) {.72}
FORMAT(Operation#,3) {.72}
FORMAT(Tool#,3) {.72}
FORMAT(Dwell#,4) {.72}
FORMAT(FeedIPR#,5)
FORMAT(CalcEPRPM#,6)
FORMAT(RapidF#,7)
FORMAT(Peck#,8)
FORMAT(CutDepth#,8) { Canned Threading }

{Prog Subroutines **********************************************************}

RestoreScale:
IF NOT Metric? {CAM file is in English, tools and tool path}
SetScale('25.4') { change to Metric, this is a Metric post}
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolSize$ ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN

PSInit: {reset flags from last Op, .70}
RETURN

PSStuff:
RETURN

DoPostScript:
PSInit
EachPS
SeqLabC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqLabC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN

StockOnNoCan:
IF NOT CannedCycle?
StockOn {need stock for SP positioning, if not a canned cycle}
END
RETURN

FeedNoCan:
IF NOT CannedCycle?
FeedC
END
RETURN

FeedRateNoCan:
IF NOT CannedCycle?
FeedRateC
END
RETURN

ODApproachSP:
SeqLabC StockOnNoCan ZSPC EOL
SeqLabC StockOff XOpCDC EOL
StockOnNoCan
IF NotEqual? CycleStartX# XOpCD#
SeqLabC FeedNoCan XSPC FeedRateNoCan EOL
END
RETURN

IDApproachSP:
SeqLabC StockOnNoCan ZSPC EOL
SeqLabC StockOff XOpCDC EOL { for SameTool ApproachID }
StockOnNoCan
IF NotEqual? CycleStartX# XOpCD#
SeqLabC FeedNoCan XSPC FeedRateNoCan EOL
END
RETURN

FaceApproachSP:
SeqLabC StockOnNoCan XSPC EOL { for SameTool ApproachFace }
SeqLabC StockOff ZOpCPC EOL
StockOnNoCan
IF NotEqual? CycleStartZ# ZOpCP#
SeqLabC FeedNoCan ZSPC FeedRateNoCan EOL
END
RETURN

AppMove:
StockOff ThisOpEntryZCP OpToolID LatheOffset CoolOn
RETURN

Approach: { NOT FOR TAILSTOCK, .82 }
Rapid RapidF# { RapidF# Forces FeedRate }
IF ApproachOD?
SeqLabC StockOff ThisOpEntryXCP AppMove EOL
ODApproachSP
ELSE
IF ApproachID?
SeqLabC StockOff XOpCD AppMove EOL
IDApproachSP
ELSE {ApproachFace}
SeqLabC StockOnNoCan XSP AppMove EOL
FaceApproachSP
END
END
RETURN

CheckOffset:
DoEndOpPS
IF LAST ProgStop?
SeqLabC 'M0' EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqLabC CoolOff EOL
END
END
IF NewToolOffset?
SeqLabC LOfstOff '00' EOL
SeqLabC OpToolID LatheOffset EOL
END
IF ConstantSurfaceFeed?
IF LAST ConstantSurfaceFeed?
IF NotEqual? MaxRPM# LAST MaxRPM#
SeqLabC Preset MaxRPM EOL
END
ELSE
SeqLabC Preset MaxRPM EOL
SeqLabC CSSOn 'G96' Speed
END
ELSE
IF LAST ConstantSurfaceFeed?
SeqLabC CSSOff 'G97' Speed
END
END
IF LAST ProgStop?
SeqLabC SpeedC SpinOn EOL
SeqLabC CoolOn EOL
ELSE
SeqLabC SpeedC EOL
IF NOT CoolOff? AND LAST CoolOff?
SeqLabC CoolOn EOL
END
END
DoPostScript
RETURN

FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXC MoveZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN

CkCRC: { 4.2 }
IF XMove? OR ZMove? { Approach Length Feature and Multiple Pockets }
CRCOnC
END
IF LastFeat? AND EmptyLine? { Exit Length Feature }
CRCOffC
END
RETURN

ToolPath:
EACHFeat
GetToolTip
IF LastFeat?
IF Drilling?
IF Tap?
SeqLabC SpinOff EOL
SeqLabC 'G4P2000' EOL
SeqLabC Speed InverseSpinOn EOL
ELSE
IF Dwell?
SeqLabC 'G4P' Dwell# EOL
END
END
ELSE
IF CannedCycle?
SeqLab
END
END
END
IF PointFeat?
SeqLabC MoveSXYC EOL
ELSE
IF RapidFeat?
SeqLabC RapidC MoveXC MoveZC EOL
ELSE
IF LineFeat?
SeqLabC CkCRC FeedC MoveXC MoveZC FeedRateC EOL
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, LAST, FIRST or NEXT modifiers in this loop }
SeqLabC FormatArc FeedRateC EOL
NEXTQuadrant
ELSE
IF ThreadFeat?
SeqLabC 'G32' MoveXC MoveZC ThrdLead EOL
Rapid
END
END
END
END
END
NEXTFeat
RETURN

CheckRapid:
CRCOffC
IF LAST CannedCycle?
IF LAST Drilling? AND LAST AutoFinish? AND LAST NOT FIFO? AND LAST NOT Tap?
ELSE
Rapid
END
ELSE
RapidC
END
RETURN

{Start of executable Prog **************************************************}

{setup and initializations}
InitProg
SetAbs
PosSideLathe
StandardXZArcs
SetMaxRPM('10000')
SetMaxFeed('500')
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: must be all capital letters when typed in.' EOL
' ENDOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
END
EachOp {Start of post processing *********************}
GetLCycle
IF FirstOperation?
EOR EOL
ProgID1
IF UseComments? AND ProgramNameComment?
'( ' ProgramName$ ' )'
END
EOL
IF UseComments?
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ABSOLUTE MILLIMETERS )' EOL
END
END
RestoreScale
OpenSub
StockOff {.71.2}
SetHome
DoOpComments
DoPostScript
Plane
SeqLab Rapid 'G21' Home EOL { Metric Mode }
IF ConstantSurfaceFeed?
SeqLabC Preset MaxRPM EOL
SeqLabC CSSOff 'G97' CalcRPM1
ELSE
SeqLabC CSSOff 'G97' Speed
END
OpToolID '00' SpinOn EOL
Approach
ELSE
IF NewTool?

{Finish off last Operation}

StockOff {.62}
CheckRapid
IF LAST ApproachOD?
SeqLabC LAST OpExitXCPC EOL
ELSE
IF LAST ApproachID?
SeqLabC LAST XOpECDC EOL
END
END
SeqLabC LAST OpExitZCPC EOL
IF LAST ConstantSurfaceFeed?
SeqLabC CSSOff 'G97' CalcRPM2 EOL
END
SeqLabC NewHome LOfstOff '00' EOL
DoEndOpPS
IF LAST ProgStop?
SeqLabC 'M0' EOL
ELSE
SeqLabC ProgStop EOL
END

{Start new Operation}

DoOpComments
DoPostScript
SeqLab Rapid Home EOL
IF ConstantSurfaceFeed?
SeqLabC Preset MaxRPM EOL
SeqLabC CSSOff 'G97' CalcRPM1
ELSE
SeqLabC CSSOff 'G97' Speed
END
OpToolID '00' SpinOn EOL
Approach
ELSE
IF SameTool? {.62}

{Start new Operation}

StockOff
DoOpComments
IF LAST StraightConnect?
CheckOffset
CheckRapid
SeqLabC StockOnNoCan XSPC ZSPC EOL
ELSE
CheckRapid
IF ApproachOD?
IF LAST ApproachOD?
SeqLabC LAST XOpECDC EOL
ELSE {around}
IF LAST ApproachID?
SeqLabC LAST XOpECDC EOL
END
SeqLabC LAST OpExitZCPC EOL
SeqLabC LAST OpExitXCPC EOL
END
CheckOffset
ODApproachSP
ELSE
IF ApproachID?
IF LAST ApproachID?
SeqLabC LAST XOpECDC EOL
ELSE
IF LAST ApproachOD? {around}
SeqLabC LAST OpExitXCPC EOL
END
SeqLabC LAST OpExitZCPC EOL
SeqLabC XOpCDC EOL
END
CheckOffset
IDApproachSP
ELSE {ApproachFace}
IF LAST ApproachFace?
SeqLabC LAST ZOpECPC EOL
ELSE
IF LAST ApproachOD? {around}
SeqLabC LAST OpExitXCPC EOL
ELSE {LAST ApproachID}
SeqLabC LAST XOpECDC EOL
END
SeqLabC LAST OpExitZCPC EOL
END
CheckOffset
FaceApproachSP
END
END
END
END
END
END {common point for all operations}
IF ConstantSurfaceFeed? AND NOT SameTool?
SeqLabC CSSOn 'G96' Speed EOL
END
IF CannedCycle?
StockOff
IF Roughing?
IF RoughSimple?
StockOn
SetPass1
SeqLabC LCycle XatFinZ
IF ApproachFace?
'Z' FirstMoveEPZ#
ELSE
FinZ
END
XTapAtZ FeedRate EOL
SimpleRough
ELSE
TagInc
SetPass2
IF RoughContour?
SeqLabC LCycle CutDepth
FORMAT(CutDepth#,2)
'R' CutDepth# EOL
SeqLabC LCycle 'PÅ‚' Tag# 'Q²' Tag# XStkLeft ZStkLeft FeedRate EOL
'>' Tag# EOL
IF ApproachFace?
SeqLab StepMove 'Z' SPZ# EOL
SeqLabC 'X' SPX# EOL
ELSE
SeqLab StepMove 'X' SPX# EOL
SeqLabC 'Z' SPZ# EOL
END
ELSE
IF RoughPatternShift?
SeqLabC LCycle XminusU ZminusW NumCuts EOL
SeqLabC LCycle 'PÅ‚' Tag# 'Q²' Tag# XStkLeft ZStkLeft FeedRate EOL
'>' Tag# EOL
SeqLab Rapid StrtPos EOL
END
END
ToolPath
'<' Tag# EOL
IF AutoFinish?
SeqLabC 'G70' 'PÅ‚' Tag# 'Q²' Tag# EOL
END
SetPass1
TrackXNO# CycleStartX#
TrackZNO# CycleStartZ#
END
ELSE
IF Threading?
SeqLabC LCycle 'P'
IF AutoFinish?
'02' {2 finish passes}
ELSE
'01'
END
IF Chamfer?
'12' {1.2 thread lead distance for chamfer}
ELSE
'00'
END
IF SingleEdgeCut?
'60' {using 60 for standard tool angle, need ToolAnge# command}
ELSE
'00'
END
'Q'
IF ConstantVolumeCut?
'20' {.0020 minimum cut depth}
ELSE
{if not ConstantVolumeCut? CutDepth is min depth, volume increases with depth}
FORMAT(CutDepth#,4)
CutDepth#
END
'R0' {using zero for no finish stock allowance, need XStkLeft# command}
EOL
SeqLabC LCycle XatFinZ FinZ XTapAtZ ThrdHeight CutDepth ThrdLead EOL
ELSE
IF Drilling?
SeqLabC LCycle ZDepth RLevel
IF Dwell?
'P' Dwell#
END
IF Peck?
'Q' Peck#
END
FeedRate EOL
SeqLabC DrillOff EOL
IF AutoFinish? AND NOT Tap?
SeqLabC Feed ZDepth EOL
IF Dwell?
SeqLabC 'G4P' Dwell# EOL
END
IF FIFO? OR Tap?
ELSE
Rapid
END
SeqLabC ZSP EOL
END
END
END
END
ELSE
StockOn
SetPass1
ToolPath
IF AutoFinish? { .82.1c }
StockOff
IF Turning?
SetPass1
RapidC
IF ApproachFace?
SeqLabC ZOpECPC EOL
FaceApproachSP
ELSE
SeqLabC XOpECDC EOL
IF ApproachOD?
ODApproachSP
ELSE {ApproachID}
IDApproachSP
END
END
SeqLabC StockOff StrtPosC EOL
ToolPath
ELSE
IF Roughing? AND NOT RoughSimple?
SetPass2
SeqLabC RapidC XSPC ZSPC EOL
SeqLabC StockOff StrtPosC EOL
ToolPath
ELSE
IF Threading?
SetPass1
SeqLabC 'X' MUL# Num#('2') ADD# FinishXRadius# Taper# EOL
SeqLabC 'G32'
IF Taper?
XatFinZ
END
FinZ ThrdLead EOL
SeqLabC Rapid XSP EOL
SeqLabC ZSP EOL
END
END
END
END
IF Drilling? AND Tap?
SeqLabC SpinOff EOL
SeqLabC 'G4P2000' EOL
SeqLabC Speed SpinOn EOL
END
END
NextOp {loops back to EachOP until last Operation}

{End of program ************************************************************}

{finish last operation}
StockOff
CRCOffC
IF CannedCycle?
IF Drilling? AND AutoFinish? AND NOT FIFO? AND NOT Tap?
ELSE
Rapid
END
ELSE
RapidC
END
IF ApproachOD?
SeqLabC OpExitXCPC EOL
ELSE
IF ApproachID?
SeqLabC XOpECDC EOL
END
END
SeqLabC OpExitZCPC EOL
SeqLabC CoolOff EOL
IF ConstantSurfaceFeed?
SeqLabC CSSOff 'G97S' CalcEPRPM# EOL
END
SeqLabC FirstHome OpToolID '00' SpinOff EOL
SeqLabC UnTool '00' EOL
IF ProgStop?
SeqLabC 'M0' EOL
END
DoEndOpPS
SeqLabC EOP EOL
Post
EOR EOL
Close
Retag
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END