G & L 15VF 800 M178 81 2


{Change Comments ***********************************************************}

{2/2/89
Copied: Fanuc 6M M001.56
For: Angelus Can
Machine: Gidding & Lewis 15 VF
Control: Numericenter Series 800
JR}

{3/16/89
Modified: G & L 15VF 800 M178.55
For: Angelus Can
Deleted CoolOff.
Added Decimal Point Format.
Added PostScript Codes.
NOTE: Processor needs Command to output Calculated Tapping FeedRate.
Formula = Current ncPost RPM x ncCam Threads per Inch x .9
Currently using DirectTapFeed# Command, which does not work.
Suggest adding new Command called CalcTapFeed#
JR}

{5/9/89
Modified: G & L 15VF 800 M178.56
For: Angelus Can
Deleted CoolOff.
Added PostScript Command Comments, use ncPost 3.10Ś9 or better.
Deleted RunTime Comments at end of Prog.
NOTE: Processor needs Command to output Calculated Tapping FeedRate.
Formula = Current ncPost RPM x ncCam Threads per Inch x .9
Currently using DirectTapFeed# Command, which does not work.
Suggest adding new Command called CalcTapFeed#.
WFG}

{5/11/89
Modified: G & L 15VF 800 M178.57
For: Angelus Can
Deleted Tool Length Offset Cancel code from Mach Spec.
Added Rapid to OfstOff line at NewTool, SameTool and end of Prog.
Changed Home to FirstHome at end of Prog.
Deleted IF ToolChangeAtHome? Boolean at end of Prog.
JR}

{5/13/89
Modified: G & L 15VF 800 M178.58
For: Angelus Can
Changed DirectTapFeed# to FeedTapIPR#('.9').
REPLY to 5/9/89 entry request for new CalcTapFeed# Command:
DirectTapFeed# works with TABLE in ncPost 3.10Ś10.
It forces 100% FeedRate in IPM.
This machine requires Tapping in IPR.
IPR for Tapping is 1/ # of Threads, no RPM involved.
New command FeedTapIPR#('.9') where .9 is 90% of full feed.
Should use the new TAP% Field in ncCAM General Info 2 Dialog but this value is not in
Current Data Structure.
WFG}

{5/17/89
Modified: G & L 15VF 800 M178.59
For: Angelus Can
Changes made per customer request.
Changed FeedTapIPR#('.9') to FeedTapIPR#('1').
Added missing SeqC, 2 places.
JR}

{11/28/89
Modified: G & L 15VF 800 M178.60
For: Angelus Can
Updated per Fanuc 6M M001.61 Format.
Added supression of Tool Comments for SameTool Operations.
JR}

{4/10/90
Modified: G & L 15VF 800 M178.61
For: Angelus Can
Updated per Fanuc 6M M001.70.3 Format.
Added Helical Arcs at FormatArc sub.
Forces Unconditional Primary Plane Axes with Conditional Third Axis.
JR}

{7/19/90
Modified: G & L 15VF 800 M178.70.3
For: Angelus Can
Updated per Fanuc 6M M001.72.1 Format.
JR}

{7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB}

{12/9/93
Modified: G & L 15VF 800 M178.72.1
For: Gibbs & Associates
Changes made per Pete Jackson.
Updated to Version 4.2 per LongHand M001.81.3a Format.
This supports MultipleParts.
Using Var(1), Var(2) and Var(3) for logical control of MultiplePart Operations.
Using Var(4), Var(5), Var(6) and Var(7) for correct Positioning of AutoCycles that Repeat in
X and/or Y, and when AbsoluteMoves = FALSE.
Changed TrackZNO# ZDepth# to TrackZNO# FIRST SPZ# at DrillStuff.
SPZ# is affected by SetScale, whereas ZDepth# is not.
Changed logic of MPLoop sub to handle IF NewTool? and LastOp? situations.
Commented out DoEndOpPS at MPLoop for OneToolAllParts, it does not work correctly.
Added CRCOffC per version 4.2.
CutterRadiusCompensation ExitLength will output G40 on LastFeat AND LineFeat at StdLine sub.
DWB}

{Prog Numeric Format Definitions *******************************************}

#1 = '#.00'
#2 = '###.###;0.'
#3 = '*###.###;0.'
#4 = '####.####;0'
#5 = '#######0'
#6 = '##.######;0'
#7 = '#'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ClearancePlane1#,4)
FORMAT(ClearancePlane2#,4)
FORMAT(ToolDiameter#,4) {.72}
FORMAT(Tag#,5)
FORMAT(Recall#,5)
FORMAT(Program#,5) {.72}
FORMAT(Operation#,5) {.72}
FORMAT(Tool#,5) {.72}
FORMAT(Parts#,5) {.72}
FORMAT(FeedTapIPR#,6)
FORMAT(RapidF#,7)

{Prog Subroutines **********************************************************}

RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

DoPartCycleComment:
IF MultipleParts? AND UseComments? AND SubComment?
'( Part Number: ' Tag# ' )' EOL
END
RETURN

DoCycleComment:
IF UseComments? AND SubComment?
'( CYCLE START )' EOL
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF NOT SameTool?
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
END
RestoreScale
END
RETURN

PSInit: {reset flags}
OptCyc1F
RotateF
RETURN

PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqC 'A' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqC 'A' FourthDegree# EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC 'B' FifthDegree# EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC 'B' FifthDegree# EOL
FifthCCWF {reset flag}
END
RETURN

DoPostScript:
PSInit
EachPS
SeqC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN

EntryMove:
IF FeedEntry?
SeqC FeedC ZInC FeedEntC EOL
ELSE
SeqC RapidC ZInC EOL
END
RETURN

GetConnect:
IF FeedConnect?
FeedC
ELSE
RapidC
END
RETURN

ExitMove:
IF FeedConnect?
IF NOT AutoCycle?
IF NOT NoZMoves?
SeqC FeedC ZInC FeedEntC EOL
END
END
ELSE
SeqC
IF FIFO? { .81 }
FeedC
ELSE
RapidC
END
PRIME ZCP2C
IF FIFO? { .81 }
FeedEntC
END
EOL
END
RETURN

ExitMove2:
IF FIFO?
FeedC ZCP3C FeedEntC
ELSE
RapidC ZCP3C
END
RETURN

CycleWarning:
{ NOTE: This Post Processor takes care of Z Clearance. }
RETURN

FormatArc:
IF ArcCW?
CWArc
ELSE
CCWArc
END
IF XYPlane?
MoveX MoveY MoveZC { force endpoints in proper plane }
ELSE
IF XZPlane?
MoveX MoveYC MoveZ
ELSE
MoveXC MoveY MoveZ { YZ plane }
END
END
IF ArcIJFormat?
ArcIJ
ELSE
ArcR
END
RETURN

CkCRC: { 4.2 }
IF LastFeat?
CRCOffC
ELSE
CRCOnC
END
RETURN

StdLine: {enables CRC on first call, .70}
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC CkCRC FeedC MoveXYZC FeedRateC CRCOffsetC EOL
DecelMove2
END
SeqC CkCRC FeedC MoveXYZC DecelFeed CRCOffsetC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC CkCRC FeedC MoveXYZC FeedRateC CRCOffsetC EOL
END
END
RETURN

ToolPath:
EACHFeat
IF PointFeat? { Drilling Only }
IF PeckChipBreaker?
SeqC MoveSXYC EOL
PeckManual
ELSE
SeqC MoveSXYZC EOL {.80.01}
END
ELSE
IF RapidFeat?
IF LastFeat? AND AutoCycle? {.70}
SeqC CRCOffC RapidC MoveXYZC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC RapidC MoveXYZC EOL
END
END
ELSE
IF LineFeat?
IF AutoCycle? {.70}
IF LastFeat?
SeqC CRCOffC FeedC MoveXYZC FeedRateC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqC FeedC MoveXYZC FeedRateC EOL
ELSE
StdLine {enables CRC on first call}
END
END
ELSE
StdLine
END
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatArc ArcFeedC EOL
DecelMove2
END
SeqC FormatArc DecelFeed EOL
ELSE
SeqC FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
IF AutoCycle?
SetAbs
Save# Num#('6') SUB# EPX# CurOriginPosX#
Save# Num#('7') SUB# EPY# CurOriginPosY#
SetInc
END
END
NEXTFeat
IF CutterRadiusCompensation? AND NOT AutoCycle?
CRCOffC
IF NOT EmptyLine?
SeqC FeedC LastFeatExtend EOL
END
END
RETURN

WFOStuff:
{ NOTE: This Post Processor does not support WorkFixtureOffsets. }
RETURN

AutoCycCutSub1: {part 1}
CalcACSRXY {calc tool position, CalcAutoCycleStatusRecordXY}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
SetSRXYtoSP
SeqC IncValue EOL
RETURN

AutoCycCutSub2: {part 2}
IF FIFO? {.81}
SeqC AbsOrInc FeedC ZCP2 FeedEntC EOL {.71.2 removed CRCOffC, gets turned off in ToolPath}
ELSE
SeqC AbsOrInc RapidC ZCP2 EOL
END
SetSRSubXY {restore SR to 1st position value}
ReSetPass2 {restore for positioning moves}
RETURN

Milling:
EntryMove
ToolPath
RETURN

XYZRep:
CycleWarning
FindAnyZMoves
EachRep
DoCycleComment
IF NOT FirstCycle?
SeqC GetConnect StrtPosC EOL
END
IF FirstCycle?
EntryMove
ELSE
IF FeedConnect?
IF ZshiftOnly?
EntryMove
END
ELSE
IF FeedEntry?
SeqC ZCP2C EOL
END
EntryMove
END
END
ToolPath
ExitMove
NextRep
RETURN

NoRepAutoCycle:
EACHFeat
DoCycleComment
IF SPXMove? OR SPYMove?
SeqC RapidC MoveSXYC EOL
END
AutoCycCutSub1
Milling
AutoCycCutSub2
NEXTFeat
RETURN

XYZRepAutoCycle:
CycleWarning
EachRep
EACHFeat
DoCycleComment
IF SPXMove? OR SPYMove?
SeqC GetConnect MoveSXYC EOL
END
SetAbs
Save# Num#('4') SPX#
Save# Num#('5') SPY#
SetInc
AutoCycCutSub1
Milling
AutoCycCutSub2
SetAbs
TrackXNO# ADD# Recall# Num#('4') Recall# Num#('6')
TrackYNO# ADD# Recall# Num#('5') Recall# Num#('7')
SetAbsOrInc
NEXTFeat
NextRep
RETURN

ZonlyRepAutoCycle:
EACHFeat
DoCycleComment
IF SPXMove? OR SPYMove?
SeqC GetConnect MoveSXYC EOL
END
AutoCycCutSub1
EachRep
IF FirstCycle?
EntryMove
ELSE
IF NOT FeedConnect?
ExitMove
END
DoCycleComment
IF SPXMove? OR SPYMove?
SeqC GetConnect MoveSXYC EOL
END
IF NOT FeedConnect?
EntryMove
END
END
ToolPath
NextRep
AutoCycCutSub2
ReSetPass2 {restore for positioning moves}
NEXTFeat
RETURN

GetDrillCP:
IF RetractToCP1?
'K' ClearancePlane1#
ELSE
'K' ClearancePlane2#
END
RETURN

DrillStuff:
GetCycle
IF PeckChipBreaker?
PeckManual
ELSE
IF Peck? OR NOT OptCyc1?
SeqC Cycle ZDepth RLevel GetDrillCP Peck
IF Tap?
'E' FeedTapIPR#('1')
ELSE
FeedEnt
END
EOL
ELSE {OptCyc1 HydroSense, no Pecking}
IF Tap?
SeqC 'G84'
ELSE
IF Dwell?
SeqC 'G82'
ELSE
SeqC 'G81'
END
END
'Z' FIRST SPZ# GetDrillCP
IF NOT Tap?
FeedEnt
END
EOL
END
END
TrackZNO# FIRST SPZ# {.81.2}
RETURN

SpeedCall:
IF Tap?
TABLE(2,Speed,1)
ELSE
TABLE(1,Speed,1)
END
RETURN

CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN

GetStartOfSameTool:
DoPartCycleComment
DoOpComments
DoPostScript
CheckPass
RETURN

MasterSub:
IF FirstOperation?
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
ELSE
IF ToolChangeAtHome?
SetHome
END
DoOpComments
DoPostScript
CheckPass
Seq Rapid Plane CRCOff AbsOrInc StrtPos SpeedCall OpToolID OfstOn SpinOn EOL
SeqC CoolOn
END
ELSE
IF NewTool?
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
ELSE

{Finish off last Operation}

DoEndOpPS
IF ToolChangeAtHome?
SetAbs
LoadFeat
SUB# HomeX# CurOriginPosX#
SUB# HomeY# CurOriginPosY#
Num#('0') { Dummy Z }
SeqC Rapid MoveXY EOL
END
IF LAST ProgStop?
SeqC 'M00' EOL
ELSE
SeqC ProgStop EOL
END

{Start new Operation}

DoOpComments
DoPostScript
CheckPass
Seq Rapid Plane CRCOff AbsOrInc StrtPos SpeedCall OpToolID OfstOn SpinOn EOL
SeqC CoolOn
END
ELSE
IF SameTool?
DoEndOpPS
IF LAST ProgStop?
SeqC Rapid OfstOff EOL
SeqC 'M00' EOL

{Start new Operation}

GetStartOfSameTool
SeqC PlaneC StrtPos SpeedCall OfstOn SpinOn EOL
SeqC CoolOn
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
IF NewToolOffset?
SeqC Rapid OfstOff EOL

{Start new Operation}

GetStartOfSameTool
SeqC PlaneC StrtPos SpeedCall OfstOn EOL
ELSE

{Start new Operation}

GetStartOfSameTool
SeqC Rapid PlaneC StrtPos SpeedCall EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqC CoolOn
END
END
END
END
END {common point for all operations}
ResetCRCNum {.72}
RapidF# { No Output }
IF Milling?
SeqC ZCP2C EOL
IF AutoCycle?
IF Repeats?
IF ZshiftOnly?
ZonlyRepAutoCycle
ELSE
XYZRepAutoCycle
END
IF NOT FeedConnect?
SeqC ExitMove2 EOL
END
ELSE
NoRepAutoCycle
SeqC ExitMove2 EOL
END
ELSE { NOT AutoCycle }
IF Repeats?
XYZRep
ELSE
Milling
END
SeqC ExitMove2 EOL
END
ELSE
IF Drilling?
IF Repeats?
EachRep
DoCycleComment
IF FirstCycle?
DrillStuff
END
ToolPath
NextRep
ELSE
DrillStuff
ToolPath
END
IF RetractToCP1? {.81}
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
END
END
RETURN

EndPartSub:
{End of program ************************************************************}

{finish last operation}
SeqC Rapid OfstOff EOL
DoEndOpPS
IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier}
SetAbs
LoadFeat
SUB# FIRST HomeX# CurOriginPosX#
SUB# FIRST HomeY# CurOriginPosY#
Num#('0') { Dummy Z }
SeqC RapidC MoveXY EOL
END
IF ProgStop?
SeqC 'M00' EOL
ELSE
IF MultipleParts? AND AllToolsOnePart? AND NOT LastPart?
SeqC ProgStop EOL
END
END
RETURN

MPLoop:
TagInit
IF AllToolsOnePart?
EachPart
TagInc
EachOp
MasterSub
NextOp
EndPartSub
NextPart
ELSE { OneToolAllParts }
Save# Num#('2') Recall# Num#('1')
IF LTEqual? Recall# Num#('1') Recall# Num#('3')
EachOp
IF Equal? Operation# Recall# Num#('2')
Save# Num#('2') ADD# Operation# Num#('1')
IF NewTool?
IF Equal? Recall# Num#('1') Recall# Num#('3')
Save# Num#('2') Operation#
ELSE
IF NotEqual? Recall# Num#('1') SUB# Recall# Num#('2') Num#('1')
Save# Num#('2') SUB# Operation# Num#('1')
END
END
END
END
NextOp
EachPart
TagInc
EachOp
IF GTEqual? Operation# Recall# Num#('1')
IF LTEqual? Operation# Recall# Num#('2')
IF Equal? Operation# Recall# Num#('1')
IF NOT FirstPart?

{Finish off last Operation}

IF FullUp?
SeqC Rapid OfstOff EOL
END
{DoEndOpPS}

{Start new Operation}

GetStartOfSameTool
SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL
IF FullUp?
SeqC OfstOn EOL
SeqC CoolOn
END
END
END
MasterSub
END
END
NextOp
NextPart
Save# Num#('1') ADD# Recall# Num#('2') Num#('1')
END
END
RETURN

{Start of executable Prog **************************************************}

{setup and initializations}
InitProg
ReverseXZArcs
SetFlood
SetMaxRPM('10000')
SetMaxFeed('500')
Save# Num#('1') Num#('0')
Save# Num#('2') Num#('0')
Save# Num#('3') Num#('0')
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
' OPTCYC1 or OPTIONALCYCLE1 -' EOL
' using this command before an ENDOP will cause that one' EOL
' operation to use Hydrosense cycles instead of the normal cycles.' EOL
' FI-RO without dwell will use G81 instead of G85.' EOL
' FI-RO with dwell will use G82 instead of G89, dwell amount will be ignored.' EOL
' FI-FO is not available on this control, G81 will be used.' EOL
' Tapping will use G84 instead of G83' EOL
' Pecking is not available with sensing cycles, non sensing G88 will be used.' EOL
' Sensing cycles measure Z and K from the touch point. The Z depth in ncCAM' EOL
' will be used as the depth (Z) from touch point. Clearance Plane 1, in ncCAM,' EOL
' or Clearance Plane 2 will be used as the clearance value (K) from the touch point,' EOL
' depending on which you selected as the retract level.' EOL
END
EOR EOL
IF UseComments?
IF ProgramNameComment?
'( PROGRAM: ' ProgramName$ ' )' EOL
END
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
IF MultipleParts?
Save# Num#('1') Num#('1')
Save# Num#('8') NewWFO#
EachOp
IF LastOp?
Save# Num#('3') Operation#
END
NextOp
MPLoop
{OneToolAllParts only}
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
ELSE
EachOp
MasterSub
NextOp
EndPartSub
END
SeqC EOP EOL
Post
EOR EOL
Close
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END


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