{added CRCOffC to rapid up and repeats, same as all other Fadal posts, 9/26/88 WFG} {Changed max rpm from 10000 to 15000 JR 6/5/89} {1/26/90, Updated: Fadal M003.58, to .69 format, JR} {2/90/90, Updated: Fadal M003.69, to .70 format, JR} {3/23/90, 15000 max RPM, JR} {4/6/90 Added '01' literal for looping once on CallLab line at ZonlyRepAutoCycle & ZonlyRep subs. DWB} {7/24/90, Added InitProg globally to posts with this remark, DWB} {7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB} {8/10/90, Updated: Fadal M003.71 to .74 format, JR} {3/6/91, Updated: Fadal M003.74 to .76.1 format, JR} {4/03/91 Modified: Fadal M003.76.1 For: Gibbs & Associates Updated to Version 4.0 per Fanuc 6M M001.80 Format. DWB} {9/12/91 Copied & modified: Fadal M003.79 For: Bizal Mfg Added CRCOffsetC Changed CoolOn to M8 Added OfstOn cade to MachSpec G43 Changed OfstOff code in MachSpec to G49 Added OfstOff code as needed Added Tool Change to 1st op Modified Tool Change line in NewTool and at end of prog Added Saftey Start block after tool changes Deleted WFOOff from end of prog Deleted StrtPos from Drill Cycle line Changed WFOs to G54 thru G59, moved WFOStuss to StrtPos line Added 'G8' to EntryMove Changed sub output to use L format subroutines. Changed comments to use Parentheses. CoolOn same line as OfstOn Deleted SpinOff Jim Radcliffe} {* 11/3/93 [cwh] Modeified: Fadal [BM] M480.80 To: Fadal [BM] M480.80.1 For: Gibbs and Associates Modified the form so that it could be used with the 32MP and 32MPOL versions of Catalyst ( Virtual ). *} {1/17/96, Updated .85 to .86 version, MPK} {3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK} {Prog Numeric Format Definitions *******************************************} #1 = '#.00' #2 = '###.###;0.' #3 = '*###.###;0.' #4 = '#####.###;0.' #5 = '####.####;0.' #6 = '########;0' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(Dwell#,4) FORMAT(ToolDiameter#,5) {.72} FORMAT(Program#,6) {.72} FORMAT(Operation#,6) {.72} FORMAT(Tool#,6) {.72} FORMAT(NewWFO#,6) {.72} FORMAT(Parts#,6) {.72} FORMAT(Tag#,6) FORMAT(CallMasterNum#,6) {Prog Subroutines **********************************************************} RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN DoSubComment: IF UseComments? AND SubComment? SeqLab '( SUB NUMBER: ' Tag# ' )' EOL END RETURN DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? SeqLab '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? SeqLab '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? SeqLab '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? SeqLab '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? SeqLab '( ' ToolComment$ ' )' EOL END IF Metric? {CAM file is in metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END END RETURN PSInit: {reset flags} NewWFOF RotateF OptCyc1F MasterOpF CallMasterOpF RETURN PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqLab 'A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqLab 'A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqLab 'B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqLab 'B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN DoPostScript: PSInit EachPS SeqLab PostScript EOL {literals} PSStuff {commands} NextPS RETURN DoEndOpPS: PSInit EachEOPS SeqLab EndOpPS EOL {literals} PSStuff {commands} NextPS RETURN EntryMove: IF FeedEntry? SeqLab 'G8' EOL SeqLab Feed ZIn FeedEnt EOL ELSE SeqLab RapidC ZIn EOL SeqLab 'G8' EOL END RETURN StartSub: OpenSub SeqLab 'L' Tag# '00' EOL DoSubComment RETURN SubWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL SeqLab '( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL ' ' EOL END END RETURN StdSub: SeqLab CallLabB Tag# RepCycs EOL StartSub RETURN FinishSub1: {part 1} SeqLab CRCOffC IF NOT FeedConnect? RapidC ZCP3C END EOL RETURN FinishSubG92: {part 2} SeqLab Preset ShiftR EOL SeqLab EndSub EOL CloseSub SeqLab Preset UnshiftR EOL RETURN OpenMP: TagInc IF WorkFixtureOffsets? NewWFO EACHWFO SeqLab SetWFO EOL SeqLab CallLabB Tag# OnePart EOL IncWFO NEXTWFO ELSE SeqLab CallLabB Tag# Parts EOL END StartSub RETURN CloseMP: IF WorkFixtureOffsets? SeqLab EndSub EOL CloseSub SeqLab WFO1 EOL ELSE SeqLab Preset ShiftP EOL SeqLab EndSub EOL CloseSub SeqLab Preset UnshiftP EOL END RETURN DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqLab AbsValue EOL END RETURN FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN StdLine: {enables CRC on first call, .70} IF Decelerate? IF RoomToDecel? DecelMove1 SeqLab DoAbsOrInc CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL DecelMove2 END SeqLab DoAbsOrInc CRCOnC FeedC MoveXYZC DecelFeed CRCOffsetC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLab DoAbsOrInc CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL END END RETURN ToolPath: EACHFeat IF PointFeat? IF AutoCycle? SeqLab MoveSXYC EOL SeqLab CallLabB Tag# OnePart EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqLab DoDrillAbsOrInc MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? IF LastFeat? AND AutoCycle? {.70} SeqLab DoAbsOrInc CRCOffC RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLab DoAbsOrInc RapidC MoveXYZC EOL END END ELSE IF LineFeat? IF AutoCycle? {.70} IF LastFeat? SeqLab DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqLab DoAbsOrInc FeedC MoveXYZC FeedRateC EOL ELSE StdLine {enables CRC on first call} END END ELSE StdLine END ELSE IF ArcFeat? EACHQuadrant IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqLab FormatArc ArcFeedC EOL DecelMove2 END SeqLab FormatArc DecelFeed EOL ELSE SeqLab FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN WFOStuff: IF NewWFO? IF MultipleParts? ' *** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS ' ELSE 'G' NewWFO# END ELSE IF NOT SameTool? IF NeedWFO1? 'G' NewWFO# END END END RETURN AutoCycCutSub1: {part 1} SaveSubStatus {save tool position} SetPass1 {element cut moves} StartSub SetSRXYtoSP SeqLab IncValue EOL RETURN AutoCycCutSub2: {part 2} ToolPath IF Repeats? AND FeedConnect? AND ZshiftOnly? SeqLab AbsOrInc EOL {.69 removed RapidC} ELSE SeqLab AbsOrInc RapidC ZCP2 EOL END SeqLab EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN AutoCycPat: SetPass2 {position pattern} ToolPath {call after TagInc for correct sub calls} SetPass1 {reset} RETURN Milling: IF AutoCycle? TagInc AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN G92Sub: SubWarning StdSub SeqLab AbsOrInc Connect StrtPos EOL Milling FinishSub1 FinishSubG92 RETURN ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub TagInc EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqLab Feed IncValue StrtPosC EOL SeqLab AbsOrInc ELSE SeqLab Feed END ELSE SeqLab Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqLab Rapid IncValue StrtPosC EOL IF FeedEntry? SeqLab AbsOrInc ZCP2PlusInc EOL SeqLab Feed ZInPlusInc FeedEnt EOL ELSE SeqLab AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqLab Rapid ZCP2PlusInc EOL SeqLab Feed ZInPlusInc FeedEnt EOL ELSE SeqLab Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqLab Feed ZInPlusInc FeedEnt EOL ELSE SeqLab Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqLab CallLabB Tag# OnePart EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 IF FeedConnect? {there is no Z up in the sub, .69} SeqLab Rapid ZCP2 EOL {.69} END {.69} SeqLab EndSub EOL CloseSub RETURN ZonlyRep: EachCycle IF NOT FirstCycle? SeqLab Connect StrtPos EOL END IF FeedConnect? SeqLab FeedC ZInPlusInc FeedEnt EOL ELSE IF FeedEntry? IF NOT FirstCycle? SeqLab RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} END SeqLab Feed ZInPlusInc FeedEnt EOL ELSE SeqLab RapidC ZInPlusInc EOL {.69 added Rapid, reads better} END END SeqLab CallLabB Tag# OnePart EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SeqLab EndSub EOL CloseSub RETURN CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN GetStartOfSameTool: DoOpComments DoPostScript CheckPass RETURN {Start of executable Prog **************************************************} {setup and initializations} InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls ('50') {?} SetMaxRPM('15000') SetMaxFeed('500') SetFlagF('1') { Milling ZShiftOnly SepSubs } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals : put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL SeqLab 'O' Program# EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramNameComment? '( ' ProgramName$ ' )' EOL END IF ProgramComment? SeqLab '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? SeqLab '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? SeqLab '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? SeqLab '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? SeqLab '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? SeqLab '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale IF MultipleParts? AND AllToolsOnePart? OpenMP END SeqLab AbsOrInc OpToolID ToolChng EOL DoOpComments SeqLab Plane DrillOff CRCOff EOL DoPostScript IF Drilling? AND RigidTap? SeqLab Speed EOL SeqLab 'G84.2' EOL ELSE SeqLab Speed SpinOn EOL END IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLab WFOStuff Rapid StrtPos EOL SeqLab OfstOn CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLab StrtPos EOL END ELSE IF NewTool? IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqLab CoolOff EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? SeqLab OfstOff EOL CloseMP END DoEndOpPS IF ToolChangeAtHome? SeqLab AbsOrInc Rapid Home EOL END IF LAST ProgStop? SeqLab 'M00' EOL ELSE SeqLab ProgStop EOL END {Start new Operation} SeqLab AbsOrInc OpToolID ToolChng EOL DoOpComments SeqLab Plane DrillOff CRCOff EOL DoPostScript IF Drilling? AND RigidTap? SeqLab Speed EOL SeqLab 'G84.2' EOL ELSE SeqLab Speed SpinOn EOL END IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLab WFOStuff Rapid StrtPos EOL SeqLab OfstOn CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLab StrtPos EOL END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqLab CoolOff EOL SeqLab OfstOff EOL SeqLab 'M00' EOL {Start new Operation} GetStartOfSameTool IF Drilling? AND RigidTap? SeqLab Speed EOL SeqLab 'G84.2' EOL ELSE SeqLab Speed SpinOn EOL END SeqLab WFOStuff PlaneC Rapid StrtPos EOL SeqLab OfstOn CoolOn EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqLab CoolOff EOL END IF NewToolOffset? SeqLab OfstOff EOL {Start new Operation} GetStartOfSameTool SeqLab SpeedC EOL SeqLab WFOStuff PlaneC Rapid StrtPos EOL SeqLab OfstOn EOL ELSE {Start new Operation} GetStartOfSameTool SeqLab SpeedC EOL SeqLab WFOStuff PlaneC Rapid StrtPos EOL END IF NOT CoolOff? AND LAST CoolOff? SeqLab CoolOn EOL END END END END END {common point for all operations} IF Milling? SeqLab ZCP2C EOL IF Repeats? TagInc IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END SeqLab RapidC CRCOffC ZCP3C EOL ELSE IF Drilling? IF Repeats? TagInc StdSub SeqLab AbsOrInc Rapid StrtPos EOL END SeqLab DrillCP EOL GetCycle SeqLab IF Tap? AND OptCyc1? 'G84.1' ELSE Cycle END StrtPos ZDepth RLevel Dwell Peck Retract IF Tap? FadalTapF FadalTapQ ELSE FeedEnt END EOL IF CallMasterOp? SeqLab 'L' CallMasterNum# '01' EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterTag StdSub ToolPath SeqLab EndSub EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqLab 'G80' EOL SeqLab RapidC ZCP3C EOL IF Repeats? FinishSubG92 END END END NEXTOp IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqLab CoolOff EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? SeqLab OfstOff EOL CloseMP END DoEndOpPS IF FIRST ToolChangeAtHome? SeqLab AbsOrInc Rapid FirstHome EOL END IF ProgStop? SeqLab 'M00' EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END SeqLab UnTool ToolChng EOL SeqLab EOP EOL IF UseComments? SetScale('1') {restore scale for comments} IF FileBytesComment? SeqLab '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? SeqLab '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? SeqLab '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END END EndSubs Post EOR EOL 'BYE' EOL Close ReTag