{Change Comments ***********************************************************} {5/28/92 Copied & modified: Fanuc 0T/3T Miyano L008.82.1 For: Waltz Brothers, Inc. [phone] Control: Fanuc 0T Model C Machine: Miyano BNC-S Created new ncPost Processor per notes, control manual & samples supplied by Alfrado. Machine is a single turret dual spindle lathe. Tools 1 thru 16 operate on the main spindle, tools 17 thru 32 operate on the sub spindle. Tool 1 is always a Bar Feed Stop and Tool 6 is always a cutoff tool. The sub spindle may move on an axis B to to get the part from the main spindle. The first operation is always a Bar Feed operation. JR} {4/15/93 Modified: Fanuc 0T Miy BNC-S [WB] L260.82 For: Gibbs & Associates Updated to Version 4.1 per Fanuc 10T MS [-] L001.82 Format. DWB} {4/15/93 Copied & modified: Fan 0T Miy BNC-S [WB] L260.82.1 For: Gibbs & Associates Created Metric Version. DWB} {Prog Numeric Format Definitions *******************************************} #1 = '#.00' #2 = '####.###;0.' #3 = '#######0' #4 = '###^##0' #5 = '#.######;0.' #6 = '###0' #7 = '#' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(ADD#,2) FORMAT(ZStockMin#,2) FORMAT(ZStockMax#,2) FORMAT(SPX#,2) FORMAT(SPZ#,2) FORMAT(FinishXDia#,2) FORMAT(Taper#,2) FORMAT(FirstMoveEPZ#,2) FORMAT(Program#,3) {.72} FORMAT(Operation#,3) {.72} FORMAT(Tool#,3) {.72} FORMAT(Dwell#,4) {.72} FORMAT(FeedIPR#,5) FORMAT(CalcEPRPM#,6) FORMAT(RapidF#,7) {Prog Subroutines **********************************************************} RestoreScale: IF NOT Metric? {CAM file is in English, tools and tool path} SetScale('.03937007874') { change to Metric, this is an Metric post} END RETURN DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolSize$ ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN PSInit: {reset flags from last Op, .70} RETURN PSStuff: RETURN DoPostScript: PSInit EachPS SeqLabC PostScript EOL {literals} PSStuff {commands} NextPS RETURN DoEndOpPS: PSInit EachEOPS SeqLabC EndOpPS EOL {literals} PSStuff {commands} NextPS RETURN StockOnNoCan: IF NOT CannedCycle? StockOn {need stock for SP positioning, if not a canned cycle} END RETURN FeedNoCan: IF NOT CannedCycle? FeedC END RETURN FeedRateNoCan: IF NOT CannedCycle? FeedRateC END RETURN ODApproachSP: SeqLabC StockOnNoCan ZSPC EOL SeqLabC StockOff XOpCDC EOL StockOnNoCan IF NotEqual? CycleStartX# XOpCD# SeqLabC FeedNoCan XSPC FeedRateNoCan EOL END RETURN IDApproachSP: SeqLabC StockOnNoCan ZSPC EOL SeqLabC StockOff XOpCDC EOL { for SameTool ApproachID } StockOnNoCan IF NotEqual? CycleStartX# XOpCD# SeqLabC FeedNoCan XSPC FeedRateNoCan EOL END RETURN FaceApproachSP: SeqLabC StockOnNoCan XSPC EOL { for SameTool ApproachFace } SeqLabC StockOff ZOpCPC EOL StockOnNoCan IF NotEqual? CycleStartZ# ZOpCP# SeqLabC FeedNoCan ZSPC FeedRateNoCan EOL END RETURN GetZCPC: IF ToolOver?('16') {tools over 16 are used on sub spindle} 'Z' TrackZ# ZStockMin# ELSE ZCPC END RETURN AppMove: StockOff IF ToolOver?('16') {tools over 16 are used on sub spindle} 'Z' TrackZ# ZStockMin# ELSE ZCP END OpToolID LatheOffset CoolOn RETURN Approach: { NOT FOR TAILSTOCK, .82 } Rapid RapidF# { RapidF# Forces FeedRate } IF ApproachOD? SeqLabC StockOff XCP AppMove EOL ODApproachSP ELSE IF ApproachID? SeqLabC StockOff XOpCD AppMove EOL IDApproachSP ELSE {ApproachFace} SeqLabC StockOnNoCan XSP AppMove EOL FaceApproachSP END END RETURN CheckOffset: DoEndOpPS IF LAST ProgStop? SeqLabC 'M0' EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqLabC CoolOff EOL END END IF NewToolOffset? SeqLabC LOfstOff '00' EOL SeqLabC OpToolID LatheOffset EOL END IF ConstantSurfaceFeed? IF LAST ConstantSurfaceFeed? IF NotEqual? MaxRPM# LAST MaxRPM# SeqLabC Preset MaxRPM EOL END ELSE SeqLabC Preset MaxRPM EOL SeqLabC CSSOn 'G96' Speed END ELSE IF LAST ConstantSurfaceFeed? SeqLabC CSSOff 'G97' Speed END END IF LAST ProgStop? SeqLabC SpeedC SpinOn EOL SeqLabC CoolOn EOL ELSE SeqLabC SpeedC EOL IF NOT CoolOff? AND LAST CoolOff? SeqLabC CoolOn EOL END END DoPostScript RETURN FormatArc: IF ArcCW? CWArcC ELSE CCWArcC END MoveXC MoveZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN ToolPath: EACHFeat GetToolTip IF LastFeat? IF Drilling? IF Tap? SeqLabC SpinOff EOL SeqLabC 'G4P2000' EOL SeqLabC Speed InverseSpinOn EOL ELSE IF Dwell? SeqLabC 'G4P' Dwell# EOL END END ELSE IF CannedCycle? SeqLab END END END IF PointFeat? SeqLabC MoveSXYC EOL ELSE IF RapidFeat? SeqLabC RapidC MoveXC MoveZC EOL ELSE IF LineFeat? SeqLabC FeedC MoveXC MoveZC FeedRateC EOL ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, LAST, FIRST or NEXT modifiers in this loop } SeqLabC FormatArc FeedRateC EOL NEXTQuadrant ELSE IF ThreadFeat? SeqLabC 'G32' MoveXC MoveZC ThrdLead EOL Rapid END END END END END NEXTFeat RETURN CheckRapid: IF LAST CannedCycle? Rapid ELSE RapidC END RETURN BarFeed: IF UseComments? IF OperationIDComment? '( OPERATION 0: BarFeed )' EOL END IF OperationComment? '( Bar Feed )' EOL END IF ToolTypeComment? '( TOOL 1: Bar Feed Stop )' EOL END IF ToolComment? '( Bar Feed Stop )' EOL END END SeqLabC 'T0100' SpinOff EOL SeqLabC Rapid 'X0' 'T0101' EOL SeqLabC 'Z' ZStockMin# EOL SeqLabC ProgStop EOL SeqLabC 'M17' EOL {open Main chuck} SeqLabC Rapid 'Z' ZStockMax# EOL SeqLabC 'M18' EOL {close Main chuck} SeqLabC 'G30W0' EOL SeqLabC 'G30U0' EOL SeqLabC ProgStop EOL RETURN CheckSpinOn: IF ToolOver?('16') {tools over 16 are used on sub spindle} IF CWSpindle? 'M54' ELSE 'M53' END ELSE SpinOn END RETURN CheckEncoder: IF ToolOver?('16') {tools over 16 are used on sub spindle} 'M46' ELSE 'M47' END RETURN {Start of executable Prog **************************************************} {setup and initializations} InitProg SetAbs PosSideLathe StandardXZArcs SetMaxRPM('10000') SetMaxFeed('500') IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: must be all capital letters when typed in.' EOL ' ENDOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL END EachOp {Start of post processing *********************} GetLCycle IF FirstOperation? EOR EOL ProgID1 IF UseComments? AND ProgramNameComment? '( ' ProgramName$ ' )' END EOL IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ABSOLUTE INCHES )' EOL END END RestoreScale OpenSub StockOff {.71.2} SetHome SeqLabC 'G20G99G40' EOL SeqLabC 'G30U0' EOL SeqLabC 'G30W0' EOL BarFeed DoOpComments DoPostScript Plane SeqLabC OpToolID '00' EOL IF ConstantSurfaceFeed? SeqLabC Preset MaxRPM EOL END SeqLabC CSSOff 'G97' IF ConstantSurfaceFeed? CalcRPM1 ELSE Speed END CheckSpinOn EOL SeqLabC CheckEncoder EOL Approach ELSE IF NewTool? {Finish off last Operation} StockOff {.62} CheckRapid IF LAST ApproachOD? SeqLabC XCPC EOL ELSE IF LAST ApproachID? SeqLabC LAST XOpECDC EOL END END IF LAST ToolOver?('16') {tools over 16 are used on sub spindle} SeqLabC 'Z' ZStockMin# EOL ELSE SeqLabC ZCPC EOL END DoEndOpPS IF LAST ConstantSurfaceFeed? SeqLabC CSSOff 'G97' CalcRPM2 EOL END SeqLabC 'G30U0W0' LOfstOff '00' EOL IF LAST ProgStop? SeqLabC 'M0' EOL ELSE SeqLabC ProgStop EOL END {Start new Operation} DoOpComments DoPostScript SeqLabC OpToolID '00' EOL IF ConstantSurfaceFeed? SeqLabC Preset MaxRPM EOL END SeqLabC CSSOff 'G97' IF ConstantSurfaceFeed? CalcRPM1 ELSE Speed END CheckSpinOn EOL SeqLabC CheckEncoder EOL Approach ELSE IF SameTool? {.62} {Start new Operation} StockOff DoOpComments IF LAST StraightConnect? CheckOffset CheckRapid SeqLabC StockOnNoCan XSPC ZSPC EOL ELSE CheckRapid IF ApproachOD? IF LAST ApproachOD? SeqLabC LAST XOpECDC EOL ELSE {around} IF LAST ApproachID? SeqLabC LAST XOpECDC EOL END SeqLabC GetZCPC EOL SeqLabC XCPC EOL END CheckOffset ODApproachSP ELSE IF ApproachID? IF LAST ApproachID? SeqLabC LAST XOpECDC EOL ELSE IF LAST ApproachOD? {around} SeqLabC XCPC EOL END SeqLabC GetZCPC EOL SeqLabC XOpCDC EOL END CheckOffset IDApproachSP ELSE {ApproachFace} IF LAST ApproachFace? SeqLabC LAST ZOpECPC EOL ELSE IF LAST ApproachOD? {around} SeqLabC XCPC EOL ELSE {LAST ApproachID} SeqLabC LAST XOpECDC EOL END SeqLabC GetZCPC EOL END CheckOffset FaceApproachSP END END END END END END {common point for all operations} IF ConstantSurfaceFeed? AND NOT SameTool? SeqLabC CSSOn 'G96' Speed EOL END IF CannedCycle? StockOff IF Roughing? IF RoughSimple? StockOn SetPass1 SeqLabC LCycle IF ApproachFace? 'Z' FirstMoveEPZ# XatFinZ ELSE XatFinZ FinZ END XTapAtZ FeedRate EOL SimpleRough ELSE TagInc SetPass2 IF RoughContour? SeqLabC LCycle CutDepth EOL SeqLabC LCycle 'P³' Tag# 'Q²' Tag# XStkLeft ZStkLeft FeedRate EOL '>' Tag# EOL IF ApproachFace? SeqLab StepMove 'Z' SPZ# EOL SeqLabC 'X' SPX# EOL ELSE SeqLab StepMove 'X' SPX# EOL SeqLabC 'Z' SPZ# EOL END ELSE IF RoughPatternShift? SeqLabC LCycle XminusU ZminusW NumCuts EOL SeqLabC LCycle 'P³' Tag# 'Q²' Tag# XStkLeft ZStkLeft FeedRate EOL '>' Tag# EOL SeqLab Rapid StrtPos EOL END END ToolPath '<' Tag# EOL IF AutoFinish? SeqLabC 'G70' 'P³' Tag# 'Q²' Tag# EOL END SetPass1 TrackXNO# CycleStartX# TrackZNO# CycleStartZ# END ELSE IF Threading? IF Chamfer? SeqLabC 'M23' EOL END SeqLabC LCycle XatFinZ FinZ XTapAtZ CutMethod ThrdHeight CutDepth ThrdLead ToolAngle EOL IF AutoFinish? IF Taper? SeqLabC Rapid 'X' ADD# FinishXDia# MUL# Taper# NumSc#('2') { Outputs start of Taper } EOL SeqLabC 'G32' XatFinZ FinZ ThrdLead EOL ELSE SeqLabC Rapid XatFinZ EOL SeqLabC 'G32' FinZ ThrdLead EOL END SeqLabC Rapid XCSP EOL SeqLabC ZCSP EOL END IF Chamfer? SeqLabC 'M24' EOL END ELSE IF Drilling? IF Tap? SeqLabC LCycle ZDepth 'E' FeedIPR# EOL SeqLabC SpinOff EOL SeqLabC 'G4P2000' EOL SeqLabC Speed InverseSpinOn EOL SeqLabC ZSP EOL ELSE IF PeckChipBreaker? SeqLabC LCycle ZDepth RLevel Dwell Peck Retract FeedRate EOL SeqLabC DrillOff EOL IF AutoFinish? SeqLabC Feed ZDepth EOL IF Dwell? SeqLabC 'G4P' Dwell# EOL END SeqLabC Rapid ZSP EOL END END END END END END ELSE StockOn SetPass1 ToolPath IF AutoFinish? IF NOT Drilling? AND NOT Grooving? AND NOT RoughSimple? StockOff IF Turning? SetPass1 RapidC IF ApproachFace? SeqLabC ZOpECPC EOL FaceApproachSP ELSE SeqLabC XOpECDC EOL IF ApproachOD? ODApproachSP ELSE {ApproachID} IDApproachSP END END ELSE SetPass2 SeqLabC RapidC XSPC ZSPC EOL END SeqLabC StockOff StrtPosC EOL ToolPath END END END IF Drilling? AND Tap? SeqLabC SpinOff EOL SeqLabC 'G4P2000' EOL SeqLabC Speed SpinOn EOL END NextOp {loops back to EachOP until last Operation} {End of program ************************************************************} {finish last operation} StockOff IF CannedCycle? Rapid ELSE RapidC END IF ApproachOD? SeqLabC XCPC EOL ELSE IF ApproachID? SeqLabC XOpECDC EOL END END SeqLabC GetZCPC EOL DoEndOpPS SeqLabC CoolOff EOL IF ConstantSurfaceFeed? SeqLabC CSSOff 'G97S' CalcEPRPM# EOL END SeqLabC 'G30U0W0' OpToolID '00' EOL IF ProgStop? SeqLabC 'M0' EOL END SeqLabC EOP EOL Post EOR EOL Close Retag IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END