{Change Comments ***********************************************************} {8/18/89 Copied & modified; Fanuc 0M (G54) M107.54, for Pete Modified sub call format. Jim Radcliffe} {10/13/89, Updated: Fanuc OM (G54) M107.55, P.S. & SepSubs commented out, JR} {10/13/89 Copied & modified: Fanuc OM (G54) M107.56 For: P.D.Q. modified SameTool format for ability to restart at that point. Activate P.S. & SepSubs. Call CRCOfset at the beginnin of every CRC contour. Jim Radcliffe} {7/24/90, Added InitProg globally to posts with this remark, DWB} {10/29/91 Modified: Fanuc 0M Kit G54 M254.62 For: Gibbs & Associates Updated to Version 4.0 per Fanuc 6M M001.81 Format. Kim Michelman} {4/7/92 Corrected prog update error from v.81, wfg} {10/1/92 Modified: Fanuc 0M Kit G54 M254.82 For: Odenthal Mfg. Changed the 'M98P' Repeats# Program# to 'M98P1' Program# in ZOnly Repeats, Autocycles (toolpath, and repeats). Kim Michelman} {10/1/92 Modified: Fanuc 0M Kit G54 M254.82.1 For: Odenthal Mfg. Changed the "H" CRC variable to "D" in Strings 2 of the Mach Spec. Kim Michelman} {10/8/92 Modified: Fanuc 0M Kit G54 M254.82.2 For: Odenthal Mfg. Moved the CoolOn line above the OfstOn line. Changed the MaxRPM to 25,000 vs. the old value of 10,000. Kim Michelman} {10/19/92 Modified: Fanuc 0M Kit G54 M254.82.3 For: Odenthal Mfg. Moved CoolOn to StrtPos line. Added PreTool. Suppressed output of speed line for tapping operations. Added "Speed 'M54'" to drilling section for tapping operations. Update corrections. Jim Radcliffe} {8/18/95, Updated Fanuc 0M Kit G54 M254.82.4 to .85 format, JR} {1/17/96, Updated .85 to .86 version, MPK} {2/7/96 Modified: Fanuc 0M Kit G54 M254.86 Created: Fanuc 0M G54 [IM] Mxxx.86.1 For: Isimac per Jim Adams Changed "OpToolID ToolChng" to "'G106' OpToolID". The 'G106' is a subprogram call to their tool macro. Changed first WFO in Format from G54 to G55. Deleted all occurances of CRCOffsetC. Changed all ":" to "-" in comments. Added logic to output their preferred comments when 'comments' button is deselected. Added DoSTOpComments sub to output different comments in Same Tool. Changed Tool start-up and end code to their specifications. Added hard-coded start-up code at beginning of program. Changed all occurances of OfstOn to ZCP1. Changed all occurances of 'M98P1' to 'M98P'. Changed Program# and CallMasterNum# from format 7 to format 5. Changed repeats to output as 'LXXX' after the M98PXXX. Joe Cusimano} {3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK} {Prog Numeric Format Definitions *******************************************} #1 = '#.00' #2 = '###.###;0.' #3 = '*###.###;0.' #4 = '####.####;0.' #5 = '#######0' #6 = '####^##0' #7 = '0000' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(ToolDiameter#,4) {.72} FORMAT(Operation#,5) {.72} FORMAT(Tool#,5) {.72} FORMAT(NewWFO#,5) {.72} FORMAT(Repeats#,5) FORMAT(Parts#,5) {.72} FORMAT(Dwell#,6) {.72} FORMAT(Program#,5) FORMAT(CallMasterNum#,5) {Prog Subroutines **********************************************************} RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER- ' Program# ' )' EOL ELSE '( SUB NUMBER- ' Program# ' )' EOL END RETURN DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# '- ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# '- ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale ELSE SetScale('1') IF OperationComment? '( ' OperationComment$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN DoSTOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# '- ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# '- ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale ELSE SetScale('1') IF OperationComment? '( ' OperationComment$ ' )' EOL END RestoreScale END RETURN PSInit: {reset flags} NewWFOF RotateF OptCyc1F MasterOpF CallMasterOpF RETURN PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqC 'A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqC 'A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqC 'B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqC 'B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN DoPostScript: PSInit EachPS SeqC PostScript EOL {literals} PSStuff {commands} NextPS RETURN DoEndOpPS: PSInit EachEOPS SeqC EndOpPS EOL {literals} PSStuff {commands} NextPS RETURN EntryMove: IF FeedEntry? SeqC Feed ZIn FeedEnt EOL ELSE SeqC RapidC ZIn EOL END RETURN StartSub: OpenSub SubID EOL DoSubComment RETURN SubWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL '( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL ' ' EOL END END RETURN StdSub: SeqC 'M98P' Program# 'L' Repeats# EOL StartSub RETURN FinishSub1: {part 1} SeqC CRCOffC IF NOT FeedConnect? IF AutoCycle? ZCP3C ELSE IF FIFO? {.81} FeedC ZCP3C FeedEntC ELSE RapidC ZCP3C END END END EOL RETURN FinishSubG92: {part 2} SeqC Preset ShiftRC EOL SeqC EndSub EOL CloseSub SeqC Preset UnshftRC EOL RETURN OpenMP: NewProg IF WorkFixtureOffsets? NewWFO EachWFO SeqC SetWFO EOL SeqC 'M98P' Program# EOL IncWFO NextWFO ELSE SeqC 'M98P' Program# 'L' Parts# EOL END StartSub RETURN CloseMP: IF WorkFixtureOffsets? SeqC EndSub EOL CloseSub SeqC WFO1 EOL ELSE SeqC Preset ShiftPC EOL SeqC EndSub EOL CloseSub SeqC Preset UnshftPC EOL END RETURN DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqC AbsValue EOL END RETURN FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN CkCRC: { 4.2 } IF XMove? OR YMove? { Approach Length Feature and Multiple Pockets } IF NOT ZMove? AND NOT LastFeat? CRCOnC IF NOT EmptyLine? ResetCRCNum END END END IF LastFeat? AND EmptyLine? { Exit Length Feature } CRCOffC END RETURN StdLine: {enables CRC on first call, .70} IF Decelerate? IF RoomToDecel? DecelMove1 SeqC DoAbsOrInc CkCRC FeedC MoveXYZC FeedRateC EOL DecelMove2 END SeqC DoAbsOrInc CkCRC FeedC MoveXYZC DecelFeed EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc CkCRC FeedC MoveXYZC FeedRateC EOL END END RETURN ToolPath: EACHFeat IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqC 'M98P' Program# EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC DoDrillAbsOrInc MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? IF AutoCycle? SeqC DoAbsOrInc IF LastFeat? CRCOffC {.70} END RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc IF ZMove? AND NOT XMove? AND NOT YMove? CRCOffC {.82} END RapidC MoveXYZC EOL END END ELSE IF LineFeat? IF AutoCycle? {.70} IF LastFeat? SeqC DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC DoAbsOrInc FeedC MoveXYZC FeedRateC EOL ELSE StdLine {enables CRC on first call} END END ELSE StdLine END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN WFOStuff: IF NewWFO? IF MultipleParts? '*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL ELSE 'G' NewWFO# END ELSE IF NOT SameTool? IF NeedWFO1? 'G' NewWFO# END END END RETURN AutoCycCutSub1: {part 1} SaveSubStatus {save tool position} SetPass1 {element cut moves} StartSub SetSRXYtoSP Seq IncValue EOL RETURN AutoCycCutSub2: {part 2} ToolPath IF Repeats? AND FeedConnect? AND ZshiftOnly? SeqC AbsOrInc EOL {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} ELSE IF FIFO? {.81} SeqC AbsOrInc FeedC ZCP2 FeedEntC EOL ELSE SeqC AbsOrInc RapidC ZCP2 EOL {.71.2 removed CRCOffC, gets turned off in ToolPath} END END SeqC EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN G92Sub: SubWarning StdSub SeqC AbsOrInc Connect StrtPos EOL Milling FinishSub1 FinishSubG92 RETURN ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Feed IncValue StrtPosC EOL SeqC AbsOrInc ELSE SeqC Feed END ELSE SeqC Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Rapid IncValue StrtPosC EOL IF FeedEntry? SeqC AbsOrInc ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqC Rapid ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqC 'M98P' Program# EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 {.69, removed FinishSub1} IF FeedConnect? {there is no Z up in the sub, .69} IF FIFO? {.81} SeqC Feed ZCP2 FeedEnt EOL {.69} ELSE SeqC Rapid ZCP2 EOL {.69} END END {.69} SeqC EndSub EOL CloseSub {Element shift, not pattern} RETURN ZonlyRep: EachCycle IF NOT FirstCycle? SeqC Connect StrtPos EOL {.71.2, added Connect} END IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END SeqC 'M98P' Program# EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SeqC EndSub EOL CloseSub RETURN CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN GetStartOfSameTool: DoSTOpComments DoPostScript WFOStuff CheckPass RETURN {Start of executable Prog **************************************************} {setup and initializations} InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('25000') SetMaxFeed('500') SetFlagF('1') { Milling ZShiftOnly SepSubs } IF PSComment? AND UseComments? 'PostScript-' EOL ' Literals- put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands- may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL ProgID1 IF UseComments? AND ProgramNameComment? '( ' ProgramName$ ' )' ELSE '( ' ProgramName$ ' )' END EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT- ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED- ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END ELSE IF ProgramComment? '( ' ProgramComment$ ' )' EOL END END OpenSub RestoreScale 'G154W55.XYZ' EOL 'M98P8002' EOL IF MultipleParts? AND AllToolsOnePart? OpenMP END Seq 'G106' OpToolID EOL DoOpComments DoPostScript IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqC Plane CoolOn EOL SeqC WFOStuff AbsOrInc Rapid StrtPos IF NOT Tap? Speed SpinOn END EOL SeqC ZCP1 EOL IF NOT LastTool? SeqC PreTool EOL END IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC StrtPos EOL END ELSE IF NewTool? {Finish off last Operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF ToolChangeAtHome? SeqC AbsOrInc Rapid Home EOL END IF LAST ProgStop? SeqC 'M0' EOL ELSE SeqC ProgStop EOL END {Start new Operation} Seq 'G106' OpToolID EOL DoOpComments SeqC PlaneC EOL DoPostScript IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqC CoolOn EOL SeqC WFOStuff AbsOrInc Rapid StrtPos IF NOT Tap? Speed SpinOn END EOL SeqC ZCP1 EOL SeqC PreTool EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC StrtPos EOL END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqC CoolOff EOL SeqC IncValue OfstOff EOL SeqC SpinOff EOL SeqC 'M0' EOL {Start new Operation} GetStartOfSameTool IF NOT Tap? SeqC Speed SpinOn EOL END SeqC PlaneC AbsOrInc Rapid StrtPos CoolOn EOL SeqC ZCP1 EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF NewToolOffset? SeqC IncValue OfstOff EOL {Start new Operation} GetStartOfSameTool IF NOT Tap? SeqC SpeedC EOL END SeqC PlaneC AbsOrInc Rapid StrtPos EOL SeqC ZCP1 EOL ELSE {Start new Operation} GetStartOfSameTool IF NOT Tap? SeqC SpeedC EOL END SeqC PlaneC AbsOrInc Rapid StrtPos EOL END IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END END END END {common point for all operations} IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqC ZCP3C EOL ELSE IF FIFO? {.81} SeqC FeedC CRCOffC ZCP3C FeedEntC EOL ELSE SeqC RapidC CRCOffC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? NewProg StdSub SeqC AbsOrInc Rapid StrtPos EOL END SeqC DrillCP EOL GetCycle IF Tap? SeqC Speed 'M54' EOL END SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL IF CallMasterOp? SeqC 'M98P' CallMasterNum# EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg SeqC 'M98P' Program# EOL StartSub ToolPath SeqC EndSub EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqC DrillOff ZCP3 EOL IF Repeats? FinishSubG92 END SeqC RapidC ZCP3C EOL END END NextOp {loops back to EachOP until last Operation} {End of program ************************************************************} {finish last operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF FIRST ToolChangeAtHome? SeqC AbsOrInc Rapid FirstHome EOL END IF ProgStop? SeqC 'M0' EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END 'N8030M98P8030' EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH- ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH- ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH- ' FileMeters# ' METERS )' EOL END Close END