{Change Comments ***********************************************************}

{12/19/88
Changes suppress Tool Calls at end for Single Tool Programs.
Added condition to output PreTool only IF NOT LastTool at end of Prog.
Added condition to output ToolChng only IF ToolOver?(1) at end of Prog.
JR}

{3/1/90, Updated to Version 3.2 per Fanuc 6M M001.70 Format, DWB}

{6/22/90
Modified: Fan 10M MS MVJr[¨] M050.70
For: Luna Machine
Customer reported that Arc Centers are missing.
Suspect Conditional Suppression carried over from previous Operation.
Changed ArcIJC and ArcRC to ArcIJ and ArcR respectfully at FormatArc.
Updated per Fanuc 6M M001.72.1 Format.
Added new Prog FORMATs.
Added PostScript.
Deleted CRCOffC in AutoCycCutSub2.
Added Connect at ZOnlyRep.
Added GetCoolant sub to test CoolOff? boolean.
Added InitProg at setup and initializations
JR}

{7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB}

{7/9/91
Updated: Fan 10M MS MVJr[¨] M050.73
For: Gibbs & Associates
Updated to Version 4.0 per Fanuc 6M M001.80 Format.
KM}

{2/16/93
Updated: Fan 10M MS MVJr[¨] M050.79
For: Sunrise West
Added SepSubs.
KM}

{1/10/94
Modified: Fan 10M MS MVJr[¨] M050.79.1
For: Gibbs & Associates/Sunrise West
Versions: ncCad 4.32/ncCam 4.32/ncPost 4.32.01/Compost4.21.19
Updated to Version 4.2 per Fanuc 6M M001.81.2c Format.
Cleaned up Prog FORMATs.
Added RestoreScale Sub per 4-Axis Post Processor.
Moved UnSkipZ from FinishSub1 to ZOnlyRep where SkipZ is set.
Added FIFO? at FinishSub1, AutoCycCutSub2, ZonlyRepAutoCycle subs and end of IF Milling.
Deleted StrtPos at OpenMP.
Added CkCRC sub for CRCOffC per version 4.2.
CutterRadiusCompensation ExitLength will output G40 on LastFeat AND LineFeat at StdLine sub.
Added missing SeqC on PreTool block at FirstOperation and NewTool.
Changed second Seq to SeqC at NewTool.
Added TrackZNO# FIRST SPZ# at IF Drilling? section to allow for conditionality of MoveSXYZC command.
DWB}

{8/18/95, Updated Fan 10M MS MVJr[¨] M050.81.2 to .85 format, JR}

{1/17/96, Updated .85 to .86 version, MPK}

{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}

{Prog Numeric Format Definitions *******************************************}

#1 = '#.00'
#2 = '###.###;0.'
#3 = '*###.###;0.'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '####^##0'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ClearancePlane3#,4)
FORMAT(ToolDiameter#,4) {.72}
FORMAT(Program#,5) {.72}
FORMAT(CallMasterNum#,5)
FORMAT(Operation#,5) {.72}
FORMAT(Tool#,5) {.72}
FORMAT(NewWFO#,5) {.72}
FORMAT(Parts#,5) {.72}
FORMAT(Dwell#,6) {.72}

{Prog Subroutines **********************************************************}

RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

DoSubComment:
IF UseComments? AND SubComment?
'( SUB NUMBER: ' Program# ' )' EOL
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN

PSInit: {reset flags}
NewWFOF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
RETURN

PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqC 'A' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqC 'A' FourthDegree# EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC 'B' FifthDegree# EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC 'B' FifthDegree# EOL
FifthCCWF {reset flag}
END
RETURN

DoPostScript:
PSInit
EachPS
SeqC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN

EntryMove:
IF FeedEntry?
SeqC Feed ZIn FeedEnt EOL
ELSE
SeqC RapidC ZIn EOL
END
RETURN

StartSub:
OpenSub
SubID EOL
DoSubComment
RETURN

SubWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
'( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL
' ' EOL
END
END
RETURN

StdSub:
SeqC SubCall CallLab RepLab RepCycs EOL
StartSub
RETURN

FinishSub1: {part 1}
SeqC CRCOffC
IF NOT FeedConnect?
IF AutoCycle?
ZCP3C
ELSE
IF FIFO? {.81}
FeedC ZCP3C FeedEntC
ELSE
RapidC ZCP3C
END
END
END
EOL
RETURN

FinishSubG92: {part 2}
SeqC Preset ShiftRC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftRC EOL
RETURN

OpenMP:
NewProg
IF WorkFixtureOffsets?
NewWFO
EachWFO
SeqC SetWFO EOL
SeqC SubCall CallLab RepLab OnePart EOL
IncWFO
NextWFO
ELSE
SeqC SubCall CallLab RepLab Parts EOL
END
StartSub
RETURN

CloseMP:
IF WorkFixtureOffsets?
SeqC EndSub EOL
CloseSub
SeqC WFO1 EOL
ELSE
SeqC Preset ShiftPC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftPC EOL
END
RETURN

DoAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF ZMove? AND AbsValue?
IncValue
ELSE
IF NOT ZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN

DoDrillAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF SPZMove? AND AbsValue?
IncValue
ELSE
IF NOT SPZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN

RestoreAbsOrInc:
IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue?
SeqC AbsValue EOL
END
RETURN

FormatArc:
DoAbsOrInc
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJ
ELSE
ArcR
END
RETURN

CkCRC: { 4.2 }
IF XMove? OR YMove? { Approach Length Feature and Multiple Pockets }
IF NOT ZMove? AND NOT LastFeat?
CRCOnC
IF NOT EmptyLine?
ResetCRCNum
END
END
END
IF LastFeat? AND EmptyLine? { Exit Length Feature }
CRCOffC
END
RETURN

StdLine: {enables CRC on first call, .70}
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC DoAbsOrInc CkCRC FeedC MoveXYZC FeedRateC CRCOffsetC EOL
DecelMove2
END
SeqC DoAbsOrInc CkCRC FeedC MoveXYZC DecelFeed CRCOffsetC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC DoAbsOrInc CkCRC FeedC MoveXYZC FeedRateC CRCOffsetC EOL
END
END
RETURN

ToolPath:
EACHFeat
IF PointFeat?
IF AutoCycle?
SeqC MoveSXYC EOL
SeqC SubCall CallLab EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
SeqC DoDrillAbsOrInc MoveSXYZC EOL {.80.01}
END
ELSE
IF RapidFeat?
IF AutoCycle?
SeqC DoAbsOrInc
IF LastFeat?
CRCOffC {.70}
END
RapidC MoveXYZC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC DoAbsOrInc
IF ZMove? AND NOT XMove? AND NOT YMove?
CRCOffC {.82}
END
RapidC MoveXYZC EOL
END
END
ELSE
IF LineFeat?
IF AutoCycle? {.70}
IF LastFeat?
SeqC DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqC DoAbsOrInc FeedC MoveXYZC FeedRateC EOL
ELSE
StdLine {enables CRC on first call}
END
END
ELSE
StdLine
END
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatArc ArcFeedC EOL
DecelMove2
END
SeqC FormatArc DecelFeed EOL
ELSE
SeqC FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
END
NEXTFeat
RestoreAbsOrInc
RETURN

WFOStuff:
IF NewWFO?
IF MultipleParts?
'*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL
ELSE
SeqC 'G' NewWFO# EOL
END
ELSE
IF NOT SameTool?
IF NeedWFO1?
SeqC 'G' NewWFO# EOL
END
END
END
RETURN

AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
Seq IncValue EOL
RETURN

AutoCycCutSub2: {part 2}
ToolPath
SeqC AbsOrInc
IF Repeats? AND FeedConnect? AND ZshiftOnly?
{.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath}
ELSE
IF FIFO? {.81}
FeedC ZCP2 FeedEntC
ELSE
RapidC ZCP2
END
END
EOL
SeqC EndSub EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN

AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN

Milling:
IF AutoCycle?
NewProg
AutoCycCutSub1
EntryMove
AutoCycCutSub2
AutoCycPat
ELSE
EntryMove
ToolPath
END
RETURN

G92Sub:
SubWarning
StdSub
SeqC AbsOrInc Connect StrtPos EOL
Milling
FinishSub1
FinishSubG92
RETURN

ZonlyRepAutoCycle:
AutoCycPat {write pattern moves and main calls}
StartSub
NewProg
EachCycle
SetSRXYtoEP
IF FeedConnect?
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqC Feed IncValue StrtPosC EOL
SeqC AbsOrInc
ELSE
SeqC Feed
END
ELSE
SeqC Feed
END
ZInPlusInc FeedEnt EOL
ELSE
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqC Rapid IncValue StrtPosC EOL
IF FeedEntry?
SeqC AbsOrInc ZCP2PlusInc EOL
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC AbsOrInc ZInPlusInc EOL
END
ELSE
IF FeedEntry?
SeqC Rapid ZCP2PlusInc EOL
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC Rapid ZInPlusInc EOL
END
END
ELSE
IF FeedEntry?
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC Rapid ZInPlusInc EOL
END
END
END
IF FirstCycle?
SetStatusOff {protect Z position for incremental sub}
END
SeqC SubCall CallLab EOL
NextCycle
SetStatusOn
AutoCycCutSub1 {build element sub}
AutoCycCutSub2
{.69, removed FinishSub1}
IF FeedConnect? {there is no Z up in the sub, .69}
IF FIFO? {.81}
SeqC Feed ZCP2 FeedEnt EOL {.69}
ELSE
SeqC Rapid ZCP2 EOL {.69}
END
END {.69}
SeqC EndSub EOL
CloseSub
{Element shift, not pattern}
RETURN

ZonlyRep:
EachCycle
IF NOT FirstCycle?
SeqC Connect StrtPos EOL {.71.2, added Connect}
END
IF FeedConnect?
SeqC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC}
ELSE {Entry/Exit Connect}
IF FeedEntry?
IF NOT FirstCycle?
SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
END
SeqC SubCall CallLab EOL
NextCycle
StartSub
TrackZNO# FIRST SPZ#
ToolPath
FinishSub1
SeqC EndSub EOL
CloseSub
RETURN

CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN

SkipToLastFeat:
EachFeat
IF LastFeat?
TrackXNO# SPX#
TrackYNO# SPY#
END
NextFeat
RETURN

SetDrillEndOpZ:
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
RETURN

GetStartOfSameTool:
DoOpComments
DoPostScript
WFOStuff
CheckPass
RETURN

{Start of executable Prog **************************************************}

{setup and initializations}
InitProg
ReverseXZArcs
InitWFONum
SetFlood
UseSeparateSubCalls
SetMaxSeparateSubCalls('50')
SetMaxRPM('10000')
SetMaxFeed('500')
SetFlagF('1') { Milling ZShiftOnly SepSubs }
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EachOp {Start of post processing *********************}
IF FirstOperation?
EOR EOL
ProgID1
IF UseComments? AND ProgramNameComment?
'( ' ProgramName$ ' )'
END
EOL
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
IF MultipleParts? AND AllToolsOnePart?
OpenMP
END
Seq Plane 'G80' CRCOff EOL
DoOpComments
DoPostScript
WFOStuff
SeqC
IF NOT LastTool?
PreTool
END
Plane Speed SpinOn EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqC AbsOrInc Rapid StrtPos EOL
SeqC OfstOn EOL
SeqC CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqC AbsOrInc Rapid StrtPos EOL
END
ELSE
IF NewTool?

{Finish off last Operation}

IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqC CoolOff EOL
SeqC IncValue OfstOff 'M19' EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
SeqC 'G30Y0.' EOL { Second Reference }
IF LAST ProgStop?
SeqC 'M0' EOL
ELSE
SeqC ProgStop EOL
END

{Start new Operation}

Seq Plane 'G80' CRCOffC EOL
SeqC AbsOrInc Rapid ToolChng EOL
DoOpComments
DoPostScript
WFOStuff
SeqC PreTool Speed SpinOn EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqC AbsOrInc Rapid StrtPos EOL
SeqC OfstOn EOL
SeqC CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqC AbsOrInc Rapid StrtPos EOL
END
ELSE
IF SameTool?
DoEndOpPS
IF LAST ProgStop?
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
SeqC SpinOff EOL
SeqC 'M0' EOL

{Start new Operation}

GetStartOfSameTool
SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC SpinOn EOL
SeqC OfstOn EOL
SeqC CoolOn EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
IF NewToolOffset?
SeqC IncValue OfstOff EOL

{Start new Operation}

GetStartOfSameTool
SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL
SeqC OfstOn EOL
ELSE

{Start new Operation}

GetStartOfSameTool
SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqC CoolOn EOL
END
END
END
END
END {common point for all operations}
IF Milling?
SeqC ZCP2C EOL
IF Repeats?
NewProg
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
ZonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls?
SetFlag('1') { Milling ZShiftOnly SepSubs }
ZonlyRep
SetFlagF('1')
ELSE {no sep subs desired}
G92Sub
END
END {end Auto Cycle IF}
ELSE {not Z only}
G92Sub
END {end Z only IF}
ELSE {no repeat OPs}
Milling
END
IF AutoCycle?
SeqC ZCP3C EOL
ELSE
IF FIFO? {.81}
SeqC FeedC CRCOffC ZCP3C FeedEntC EOL
ELSE
SeqC RapidC CRCOffC ZCP3C EOL
END
END
ELSE
IF Drilling?
IF Repeats?
NewProg
StdSub
SeqC AbsOrInc Rapid StrtPos EOL
END
SeqC DrillCP EOL
GetCycle
SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL
IF CallMasterOp?
SeqC SubCall CallLabB CallMasterNum# EOL
SkipToLastFeat
ELSE
TrackZNO# FIRST SPZ#
IF MasterOp?
SetFlag('1') {std sep sub Zreps in effect}
NewMasterProg
SeqC SubCall CallLab EOL
StartSub
ToolPath
SeqC EndSub EOL
CloseSub
SetFlagF('1') {not std sep sub Zreps in effect}
ELSE
ToolPath
END
END
SetDrillEndOpZ
SeqC Rapid 'G80' ZCP3 EOL
IF Repeats?
FinishSubG92
END
END
END
NextOp {loops back to EachOP until last Operation}

{End of program ************************************************************}

{finish last operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqC CoolOff EOL
SeqC IncValue OfstOff 'M19' EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
SeqC 'G30Y0.' EOL { Second Reference }
IF ToolOver?('1')
SeqC ProgStop EOL
SeqC AbsOrInc ToolChng EOL
END
IF ProgStop?
SeqC 'M0' EOL
END
IF MultipleParts? AND AllToolsOnePart?
CloseMP
END
SeqC EOP EOL
CloseSub
Post2 {organize Subs into one program}
EOR EOL
Close
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END