{
MILL=T
LATHE=F
SIMPLE_ROT_POS=F
ROTARY_MILL=F
ADV_MILL=F
SUBS=F
MILLTURN_Y-AXIS=F
METRIC=F
}
{Prog Comments *********************************************}
{ 3/8/95 [ws]
Cin Acr A2100-Lancer M750.00.01 (from M750.00.00)
modified the colon block for same tool tool change to include a Z move to CP1.
4/4/95 [ws]
Cin Acr A2100-Lancer M750.00.02 (from M750.00.01)
eliminated the quotes (") from the MSG blocks (comments)
modified to support A2100 loop structures for Multiple Parts Programming
modified so no conversion made for English only post - will now be an English/Metric Post (G70/G71)
modified to support Absolute positions after tool change when "Incremental" is selected.
modified so message comment will recognize English/Metric programming
modified so PostScript commands work correctly for Coolant
added format command for TrackZNo to fix output of unwanted lines
added TrackZNo in ZOnlyRep to fix incremental full up move for one case only (Plunge).
4/19/95 [ws]
Cin Acr A2100-Lancer M750.00.03 (from M750.00.02)
modified Multiple Parts Programming so M26 output on last operation.
modified to Fix PostScript problem with First Operation.
modified so PostScript done beforer the coolant code output.
5/10/95 [ws]
Cin Acr A2100-Lancer M750.00.04 (from M750.00.03)
modified ZOnlyRep sub to fix incorrect Ramp Moves.
8/1/95 [ws]
Acr A2100-Generic M750.00.06 (from - Acr A2100-Generic M750.00.05)
renamed SeqC to SeqLabC for two cases which caused negative number problems.
forces a feedrate to be output for Thread Milling
2/14/96 [ws]
Acr 2100-Generic M930.00
To be used with Windows Versions 2.28.09 and higher
(MTest1) - 2/13/96 [ws]
Form Change to support spaces before word letters
modifed constant words to include spaces.
(MTest2) - 2/14/96 [ws]
added o-word w/ zero when no CRC.
fixed no space w/ z-word for ZOnlyRep no feed connects.
7/25/96 [ws]
Acr 2100-Generic M930.12.01 (Acr 2100-Generic M930.12 )
To be used with Windows Versions 2.28.09 and higher
(MTest1) - 7/25/96 [ws]
changed StdLine so entry moves would be at an entry feedrate.
8/6/96 [ws]
Acr 2100-Generic M930.12.02 (Acr 2100-Generic M930.12.01 )
To be used with Windows Versions 2.28.09 and higher
same as M930.12.01, but given new name since customer given a bad copy.
2/7/97 [ws]
Acr 2100-Generic M930.12.03 (Acr 2100-Generic M930.12.02 )
(Testa) - 2/2/97 [ws]
changed the SetMaxFeed('500') to SetMaxFeed('50000')
(Testb) - 2/10/97 [ws]
removed subs ckMove, ckHMove, ckVMove and calls to it which provided arc to line special code (see DB).
In Toolpath, removed call to ckMove and related lines.
commented out calls for creating subroutines since this is a no sub post.
3/13/97 [ws]
Acr 2100-Generic M930.12.04 (Acr 2100-Generic M930.12.03 )
(Testa) - 3/13/97 [ws]
removed the z-word following the colon block with the T-word.
added block delete (//1) before the T-word when a same tool is used.
changed so will retract to part clearance before a tool change.
added 'M26' block before a move to tool change position if specified.
added '//1 M26' and //1 X Y blocks for a same tool if tool change position specified.
added space before lines with FIXTURE_NUM when multiple parts are specified.
(Testb) - 3/14/97 [ws]
removed ZCP1 on G0 line following the colon block with the T-word.
added colon before 'M26' blocks so could be used as a start of a block.
removed the extra 'M26' block on tool changes.
(Testc) - 3/14/97 [ws]
added logic in New Tool to suppress M26 when 1TAPfu
added a space in front of MP comment providing the GOTO jump.
(Testd) - 3/17/97 [ws]
added move to tool change position for first operation
removed logic in New Tool to suppress M26 when 1TAPfu and replaced it with M26
remove M26 being output after NewToolOp2 for 1TAPfu
(Teste) - 3/17/97 [ws]
added an M26 before tool change for a first tool operation.
(Testf) - 3/18/97 [ws]
moved ToolChangeAtHome? logic to after the operation label in First and NewTool Operations MP.
expanded ToolChangeAtHome? logic to include No Tool Change case
modifed END1_MP adding M26 for 1TAPfu case
(Testg) - 3/18/97 [ws]
changed END1_MP added M26 for 1PAT case.
deleted ToolChangeAtHome? case in END code.
4/22/97 [ws]
Acr 2100-Generic M930.12.05 (Acr 2100-Generic M930.12.04 )
(Testa) - 4/22/97 [ws]
moved D & O words to the colon block line to fix block delete problem.
6/11/97 [ws]
Acr 2100-Generic M930.12.06 (Acr 2100-Generic M930.12.05 )
(Testa) - 6/11/97 [ws]
added M26 to colon block in the InitOp function.
6/25/97 [ws]
Acr 2100-Generic M930.12.07 (Acr 2100-Generic M930.12.06 )
(Testa) - 6/25/97 [ws]
moved first Z move for an operation on same block with X and Y move.
removed the initial Z move to Operation Clearance in OpGuts
replaced AbsOrInc command with G98.1 for blocks within ToolChangeAtHome?
(Testb) - 6/25/97 [ws]
modified so home location is output in Absolute when used with G98.1
(Testd) - 6/26/97 [ws]
modified first Z move for an operation to be part clearance instead of operation clearance
removed the rapid command on the G98.1 blocks
undid the change made to remove the initial Z move to Operation Clearance in OpGuts
7/11/97 [ws]
Acr 2100-Generic M930.12.08 (Acr 2100-Generic M930.12.07 )
(Testa) - 7/11/97 [ws]
added M41 to the colon block for a same tool change where the Tool Change is block deleted.
move the D and 0 words, ToolCRCOfst, to the first block which has an X and Y move.
9/26/97 [ws]
Acr 2100-Generic M930.12.09 (Acr 2100-Generic M930.12.08 )
(Testa) - 9/22/97 [ws]
added fix to support Patterns w/ Z-Only repeats.
(Testb) - 9/23/97 [ws]
modifed CutAutoCycle to fix additional Pattern problems.
10/24/97 [ws]
Acr 2100-Generic M930.12.10 (Acr 2100-Generic M930.12.09 )
changed the MaxRPM rate from 10,000 to 131,000
changed so the H-word starts from the Starting Sequence No. instead being Hard Coded to 1
changed so the H-word for Multiple parts will be converted to 1 if sequence# is 0
added Entry FeedRate in the Colon Block while removing the M41
added comments for "block delete omits tool change" and "H-word fixture number is from the sequence starting number"
}
{10/5/98,
Initial : Acr A2100 Generic M930.12.10
Created: Acr A2100 G92 [GGB] NMU71.12
Customer: GGB Industries, Greg Boll or Jeff - 941/643-4400
compiled with ComPost2 v1.6b8
Changes to "Form":
1. Under Tool Offset, changed Tool Length Offset Label to O
changed Tool Length Offset Cancel Label to O and Number to 0
checked Cancel Offset Onlt at Good Z
Changes to "Prog":
1. Added Post Header Comment.
2. Added support for Multi-Parts with Equally Spaced option (G92).
3. Removed all calls to ToolCRCOfst sub and replaced it with ToolOfst.
4. Removed all calls to CMIPreTool sub.
5. Added OfstOff line inside NewToolOp1 and End1 subs.
JHE}
{2/16/98,
Initial : Acr A2100 G92 [GGB] NMU71.12
Created: Acr A2100 G92 [GGB] NMU71.12.1
Customer: GGB Industries, Greg Boll or Jeff Meyerson - 941/643-4400
compiled with ComPost2 v1.7b15
Changes to "Prog":
1. Added ckCRC to stdArc sub.
2. Removed all calls to CoolantOn sub.
3. Added doCoolOn to StrtPos block.
JHE}
{Prog Numeric Format Definitions ********************}
#1 = '#.00'
#2 = '###.###;0'
#3 = '*###.###;0'
#4 = '####.####;0'
#5 = '#######0'
#6 = '##.##;0'
#7 = '0000'
#8 = '+####.####;0'
#9 = '####0'
FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(CP1LessCP2#,4)
FORMAT(ABS#,4)
FORMAT(ADD#,4)
FORMAT(SUB#,4)
FORMAT(MUL#,4)
FORMAT(DIV#,4)
FORMAT(StartPosX#,4)
FORMAT(StartPosY#,4)
FORMAT(CalcZSurf#,4)
FORMAT(FluteLen#,4)
FORMAT(ClearancePlane1#,4)
FORMAT(ClearancePlane2#,4)
FORMAT(ClearancePlane3#,4)
FORMAT(Retract#,4)
FORMAT(Peck#,4)
FORMAT(ToolDiameter#,4)
FORMAT(TrackX#,4)
FORMAT(TrackY#,4)
FORMAT(TrackZNO#,4)
FORMAT(Repeats#,5)
FORMAT(RepeatZ#,5)
FORMAT(Tag#,5)
FORMAT(Operation#,5)
FORMAT(Tool#,5)
FORMAT(Recall#,5)
FORMAT(NewWFO#,5)
FORMAT(Parts#,5)
FORMAT(Dwell#,6)
FORMAT(Program#,7)
FORMAT(HelixPitch#,8)
FORMAT(Program#,9)
{Prog Subroutines ****************************************}
{***** CMI specific Subroutines *****}
InitializeFixtureNum:
IF WorkFixtureOffsets? {Added - JHE}
IF MultipleParts? AND Equal? Recall# Num#('20') Num#('0')
SeqLabC ' [@FIXTURE_NUM]=1' EOL
ELSE
SeqLabC ' [@FIXTURE_NUM]=' Recall# Num#('20') EOL
END
ELSE
IF MultipleParts? AND Equal? Recall# Num#('20') Num#('1')
SeqLabC ' [@PART_NUM]=1' EOL
ELSE
SeqLabC ' [@PART_NUM]=' Recall# Num#('20') EOL
END
END
RETURN
CMI_Wvalue:
IF Backbore?
' W0'
ELSE
IF RetractToCP1?
IF NotEqual? SUB# ClearancePlane1# CalcZSurf# Num#('0')
IF GreaterThan? SUB# ClearancePlane1# CalcZSurf# Num#('0')
' W' SUB# ClearancePlane1# CalcZSurf#
END
END
ELSE
IF NotEqual? SUB# ClearancePlane2# CalcZSurf# Num#('0')
IF GreaterThan? SUB# ClearancePlane2# CalcZSurf# Num#('0')
' W' SUB# ClearancePlane2# CalcZSurf#
END
END
END
END
RETURN
PitchOfHelix:
SetStatusOff
Save# Num#('7') ABS# SUB# EPZ# SPZ# { Delta Z }
' K' MUL# Recall# Num#('7') DIV# Num#('360.0') ArcAngle# { Delta Z * ( 360 / Arc Angle) }
SetStatusOn
RETURN
CMIOpComments:
IF FIFO? AND Dwell?
'Bore/Ream w/ Dwell'
ELSE
IF FIRIFIRO?
'Web Drill'
ELSE
IF BackBore?
'BackBore'
ELSE
IF FIStopOffWallRO?
'Dead Spindle Retract'
ELSE
IF RigidTap?
'Rigid Tap'
ELSE
IF Tap?
'Tap'
ELSE
IF FIRO? AND Dwell?
'Drill w/ Dwell'
ELSE
IF FIFO?
'Bore/Ream'
ELSE
IF Peck?
IF PeckFullRetract?
IF GreaterThan? Peck# Num#('0')
'FixPeck, FullOut' {J13}
ELSE
'VarPeck, FullOut' {J3}
END
ELSE {Chip Break}
IF GreaterThan? Peck# Num#('0')
IF GTEqual? Retract# Num#('0')
'FixPeck, ChipBreak' {J11}
ELSE
'FixPeck, ChipClear' {J12}
END
ELSE
IF GTEqual? Retract# Num#('0')
'VarPeck, ChipBreak' {J1}
ELSE
'VarPeck, ChipClear' {J2}
END
END
END
ELSE
OperationType$ { Drill, Contour, Pocket, Thread Mill }
END
END
END
END
END
END
END
END
END
RETURN
{***** End A2100 specific Subroutines *****}
RestoreScale: {not used - references to this sub is commented out}
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN
DoSubComment:
IF UseComments? AND SubComment?
'(MSG, "SUB NUMBER: ' Tag# '" )' EOL
END
RETURN
DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'(MSG, OPERATION ' Operation# ': ' CMIOpComments ' )' EOL
END
IF OperationComment?
'(MSG, ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'(MSG, ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'(MSG, TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'(MSG, ' ToolComment$ ' )' EOL
END
{RestoreScale}
END
RETURN
CSWFO:
' H' ADD# CS# SUB# NewWFO# Num#('1')
RETURN
CalcCSWFO: {(iPart-1)*NumOfCS#)}
' H' ADD# MUL# NumOfCS# SUB# PartNum# Num#('1') ADD# CS# SUB# NewWFO# Num#('1')
RETURN
CSAngleA:
IF WFOCS?
' A0.'
ELSE
' A' CSOffsetA#
END
RETURN
CSAngleAC:
IF AChange?
CSAngleA
END
RETURN
CSAngleB:
IF WFOCS?
' B0.'
ELSE
' B' CSOffsetB#
END
RETURN
CSAngleBC:
IF BChange?
CSAngleB
END
RETURN
DoCSWFOComment:
'( CS#' CS# ' - ' CSComment$ ' )' EOL
'( ' CalcCSWFO '= X' CSOffsetX# ' Y' CSOffsetY# ' Z' CSOffsetZ# ' A' CSOffsetA# ' B' CSOffsetB# ' )' EOL
RETURN
DoCoolOn:
IF ThruSpin?
' M27'
ELSE
IF Pulse?
' M28'
ELSE
IF Mist?
' M29'
ELSE
IF HiPressure?
' M07'
ELSE
IF FloodThruSpin?
' M8 M27'
ELSE {Flood}
CoolOn {M8}
END
END
END
END
END
RETURN
PSInit: {reset flags}
NewWFOF
RotateF
OptCyc1F
RETURN
GetIndex:
IF FourthCW?
FORMAT(FourthDegree#,2)
' A' FourthDegree#
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
' A' FourthDegree#
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
' B' FifthDegree#
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
' B' FifthDegree#
FifthCCWF {reset flag}
END
RETURN
PSStuff:
RETURN
DoPostScript:
PSInit
EachPS
SeqLabC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN
DoEndOpPS:
PSInit
EachEOPS
SeqLabC EndOpPS EOL {literals}
PSStuff {commands}
SeqLabC GetIndex EOL
NextPS
RETURN
DoLastEndOpPS:
PSInit
NEXT EachEOPS
SeqLabC EndOpPS EOL {literals}
PSStuff {commands}
SeqLabC GetIndex EOL
NextPS
RETURN
EntryMove:
IF FeedEntry?
SeqLabC Feed ZIn FeedEnt EOL
ELSE
SeqLabC RapidC ZIn EOL
END
RETURN
StartSub:
OpenSub
'(DFS,L' Tag# ')' EOL
{DoSubComment}
RETURN
SubWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
'(MSG, "WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT" )' EOL
' ' EOL
END
END
RETURN
StdSub: {not used in Virtual, only used in non SepSub Repeats}
SeqLabC 'G10=[T2]V0' EOL {sets temporary register #2 to 0}
SeqLabC 'Q' Tag# '1' EOL {branch label 1}
SeqLabC '(CLS,L' Tag# ')' EOL {call subroutine}
SeqLabC 'G10=[T2]V[T2]+1' EOL {increment register #2 by 1}
SeqLabC 'G11E[T2]=' Repeats# 'L' Tag# '2' EOL {if register #2 is equal to number of repeats then jump to branch label 2}
SeqLabC 'G11L-' Tag# '1' EOL {jump backwards to branch label 1}
SeqLabC 'Q' Tag# '2' EOL {branch label 2}
{StartSub}
RETURN
FinishSub1: {part 1}
SeqLabC
IF NOT FeedConnect?
IF AutoCycle?
ZCP3C
ELSE
IF FIFO?
FeedC ZCP3C FeedEntC
ELSE
RapidC ZCP3C
END
END
END
EOL
RETURN
FinishSubG92: {part 2}
SeqLabC Preset ShiftRC EOL
SeqLabC '(ENS)' EOL
CloseSub
SeqLabC Preset UnshftRC EOL
RETURN
SubCSMP:
IF WFOCS? AND ChangeCS?
SeqLabC EndSub EOL
CloseSub
NewProg
{StartSub}
SaveCSProg
END
RETURN
SetZRepInc:
IF Flag?('1') AND ZMove? AND AbsoluteMoves?
IncValue
SetFlag('2')
END
RETURN
RestoreAbsOrInc:
IF Flag?('2') AND NOT ZMove?
AbsValue
SetFlagF('2')
END
RETURN
FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
IF XYPlane?
IF ZMove?
MoveX MoveY MoveZ ArcIJ PitchOfHelix
ELSE
MoveX MoveY ArcIJ
END
ELSE
IF XZPlane?
MoveX MoveZ ArcIJ
ELSE { YZPlane }
MoveY MoveZ ArcIJ
END
END
RETURN
CkCRC:
IF LastFeat? { Exit Length Feature }
CRCOffC
ELSE
IF XMove? OR YMove? { Approach Length Feature and Multiple Pockets }
CRCOnC
END
END
RETURN
StdRapid:
IF ZMove? AND NOT XMove? AND NOT YMove?
CRCOffC
END
IF XMove? OR YMove? OR ZMove?
RestoreAbsOrInc
SetZRepInc
SeqLabC RapidC MoveXYC MoveZC EOL
END
RETURN
StdLine: {enables CRC on first call}
IF Decelerate?
IF RoomToDecel?
DecelMove1
RestoreAbsOrInc
SetZRepInc
SeqLabC FeedC CkCRC MoveXYC MoveZC FeedRateC EOL { CRCOffsetC }
RestoreAbsOrInc
DecelMove2
END
RestoreAbsOrInc
SetZRepInc
SeqLabC FeedC CkCRC MoveXYC MoveZC DecelFeed EOL { CRCOffsetC }
ELSE
IF XMove? OR YMove? OR ZMove?
RestoreAbsOrInc
SetZRepInc
IF AutoCycle? AND Flag?('3')
SeqLabC FeedC CkCRC MoveXYC MoveZC FeedRate EOL { CRCOffsetC }
SetFlagF('3')
ELSE
IF ZMove?
SeqLabC FeedC CkCRC MoveXYC MoveZC FeedEntC EOL { CRCOffsetC }
ELSE
SeqLabC FeedC CkCRC MoveXYC MoveZC FeedRateC EOL { CRCOffsetC }
END
END
END
END
RETURN
StdArc:
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
RestoreAbsOrInc
SetZRepInc
SeqLabC FormatArc ArcFeedC EOL
DecelMove2
END
RestoreAbsOrInc
SetZRepInc
SeqLabC FormatArc DecelFeed EOL
ELSE
RestoreAbsOrInc
SetZRepInc
SeqLabC CkCRC FormatArc ArcFeedC EOL {Added CkCRC - JHE 2/16}
END
NEXTQuadrant
RETURN
ToolPath2: {for AutoCycle element moves}
EACHFeat
IF RapidFeat?
IF LastFeat?
CRCOffC
RestoreAbsOrInc
SetZRepInc
SeqLabC RapidC MoveXYC MoveZC EOL
ELSE
StdRapid
END
ELSE
IF LineFeat?
IF LastFeat?
RestoreAbsOrInc
SetZRepInc
SeqLabC CRCOffC FeedC MoveXYC MoveZC FeedRateC EOL {MoveXYC SetZRepInc MoveZC, was MoveXYZC}
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
RestoreAbsOrInc
SetZRepInc
SeqLabC FeedC MoveXYC MoveZC FeedEntC EOL {MoveXYC SetZRepInc MoveZC, was MoveXYZC}
ELSE
StdLine {enables CRC on first call}
END
END
ELSE
IF ArcFeat?
StdArc
END
END
END
NEXTFeat
RETURN
AutoCycCutSub1: {part 1}
CalcACSRXY {calc tool position, CalcAutoCycleStatusRecordXY}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
SetSRXYtoSP
SeqLabC IncValue EOL
RETURN
AutoCycCutSub2: {part 2}
SeqLabC AbsValue
IF FIFO? {.81}
FeedC ZCP2 FeedEntC {.71.2 removed CRCOffC, gets turned off in ToolPath}
ELSE
RapidC ZCP2
END
EOL
SetSRSubXY {restore SR to 1st position value}
ReSetPass2 {restore for positioning moves}
RETURN
CutAutoCycle:
IF SPXMove? OR SPYMove?
SeqLabC RapidC MoveSXYC EOL
END
AutoCycCutSub1
IF Repeats? AND ZshiftOnly?
Save# Num#('7') Repeats# EOL {Pattern Z Step value}
EachRep
EntryMove
ToolPath2
Save# Num#('7') Sub# Recall# Num#('7') Num#('1') EOL {decrement Pattern Z Step value}
IF NOT Equal? Recall# Num#('7') Num#('0')
IF FeedConnect?
IF FIFO?
SeqLabC FeedC ' X' TrackX# StartPosX# ' Y' TrackY# StartPosY# EOL
ELSE
SeqLabC FeedC ' X' TrackX# StartPosX# ' Y' TrackY# StartPosY# EOL
END
ELSE
SeqLabC AbsValue
IF FIFO?
FeedC PRIME ZCP2 EOL
ELSE
RapidC PRIME ZCP2 EOL
END
SeqLabC IncValue EOL
SeqLabC RapidC ' X' TrackX# StartPosX# ' Y' TrackY# StartPosY# EOL
END
END
NextRep
ELSE
EntryMove
ToolPath2
END
AutoCycCutSub2
RETURN
ToolPath:
ResetCRCNum
EACHFeat
IF PointFeat?
IF AutoCycle?
CutAutoCycle
ELSE
IF Drilling?
IF SPXMove? OR SPYMove? OR SPZMove?
SeqLabC MoveSXYZC
CMI_Wvalue
EOL
END
ELSE
SeqLabC MoveSXYZC EOL
END
END
ELSE
IF RapidFeat?
StdRapid
ELSE
IF LineFeat?
StdLine
ELSE
IF ArcFeat?
StdArc
END
END
END
IF LastFeat? AND CutterRadiusCompensation? AND NOT AutoCycle?
CRCOffC
IF NOT EmptyLine?
RestoreAbsOrInc
SetZRepInc
SeqLabC LastFeatExtend EOL
END
END
END
NEXTFeat
RETURN
Milling:
IF AutoCycle?
ToolPath
ELSE
EntryMove
ToolPath
END
RETURN
G92Sub:
{SubWarning}
{StdSub}
SeqLabC AbsOrInc Connect StrtPos EOL
Milling
{FinishSub1}
{FinishSubG92}
RETURN
ZonlyRep:
SetFlag('1') {std sep sub Zreps are in effect}
EachCycle
IF NOT FirstCycle?
SeqLabC Connect StrtPos EOL {added Connect}
END
IF FeedConnect?
SeqLabC FeedC ZInPlusInc FeedEnt EOL {changed to FeedC}
ELSE {Entry/Exit Connect}
IF FeedEntry?
IF NOT FirstCycle?
SeqLabC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
SeqLabC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLabC RapidC ZInPlusInc EOL {added Rapid, reads better} {changed to RapidC, reads better}
END
END
TrackZNO# FIRST SPZ#
ToolPath
IF NOT FeedConnect?
IF AutoCycle?
SeqLabC ZCP3C EOL
ELSE
IF FIFO?
SeqLabC FeedC ZCP3C FeedEntC EOL
ELSE
IF AbsoluteMoves?
TrackZNO# ClearancePlane3#
SeqLabC Rapid ' Z' ClearancePlane3# EOL
ELSE
TrackZNO# ZInPlusInc#
SeqLabC RapidC ZCP3C EOL
END
END
END
END
NextCycle
RETURN
CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN
ProgStart:
InitProg
ReverseXZArcs
InitWFONum
SetFlood
SetFlagF('1') {not std sep sub Zreps in effect}
SetFlagF('2')
SetFlagF('3') {used in Thread Milling only to force the Feedrate on first feed move since new block}
SetFlagF('9')
UseSeparateSubCalls
SetMaxSeparateSubCalls('500')
SetMaxRPM('131000')
SetMaxFeed('50000')
{Variables initialized to 0}
Save# Num#('1') Num#('0') { Num#('1') variable used for First Tool PreTooling}
Save# Num#('2') Num#('0') { Num#('2') variable used for GOTO operation #}
Save# Num#('3') Num#('0') { Num#('3') variable used for backbore Tool Radius calculation}
Save# Num#('4') Num#('0') { Num#('4') variable used for backbore Shank Radius calculation}
Save# Num#('5') Num#('0') { Num#('5') variable used for backbore Width calculation}
Save# Num#('6') Num#('0') { Num#('6') variable used for backbore U value calculation}
Save# Num#('7') Num#('0') { Num#('7') variable used for Pattern Z step repeat value}
{Constant Variables}
IF WorkFixtureOffsets? {Added - JHE}
Save# Num#('20') Sequence# { set Num#('20') to the Starting Sequence #}
ELSE
Save# Num#('20') Num#('1')
END
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
IF MultipleParts?
IF WorkFixtureOffsets?
IF LTEqual? MUL# Parts# NumOfCS# Num#('0')
SetWFOCS { use WFO for CS changes }
END
END
ELSE
IF LTEqual? NumOfCS# Num#('0')
SetWFOCS { use WFO for CS changes }
END
END
RETURN
OpGuts:
SeqLabC ZCP2C EOL
IF Milling?
SeqLabC ZCP2C EOL
IF AutoCycle?
Milling
ELSE
IF Repeats?
TagInc
IF ZshiftOnly?
IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls?
ZonlyRep {rep change 1}
ELSE {no sep subs desired}
EOL
'*** Not Supported - 1 *** ' EOL {G92Sub}
EOL
END
ELSE {not Z only}
EOL
'*** Not Supported - 2 *** ' EOL {G92Sub}
EOL
END {end Z only IF}
ELSE {no repeat OPs}
Milling
END
END
IF NEXT NewTool?
IF AutoCycle?
SeqLabC ZCP1C EOL
ELSE
IF FIFO?
SeqLabC FeedC ZCP3C FeedEntC EOL
SeqLabC RapidC ZCP1C EOL
ELSE
SeqLabC RapidC ZCP1C EOL
END
END
ELSE
IF AutoCycle?
SeqLabC ZCP3C EOL
ELSE
IF FIFO?
SeqLabC FeedC ZCP3C FeedEntC EOL
ELSE
SeqLabC RapidC ZCP3C EOL
END
END
END
ELSE
IF Drilling?
IF Repeats?
EOL
'*** Not Supported - 3 *** ' EOL
{
TagInc
{StdSub}
SeqLabC AbsOrInc Rapid StrtPos EOL
}
END
EOL
{SeqLabC DrillCP EOL}
GetCycle
IF FIFO? AND Dwell? { Bore/Ream with Dwell }
SeqLabC PlaneC ' G89'
ELSE
IF FIRIFIRO?
SeqLabC PlaneC ' G88'
ELSE
IF BackBore?
SeqLabC PlaneC ' G87'
ELSE
IF FIStopOffWallRO?
SeqLabC PlaneC ' G86'
ELSE
IF RigidTap?
SeqLabC PlaneC ' G84.1'
ELSE
SeqLabC PlaneC Cycle
END
END
END
END
END
StrtPos
IF Backbore?
' Z' ADD# Zdepth# ClearancePlane2#
ELSE
' Z' Sub# Add# ClearancePlane2# Zdepth# CalcZSurf# { Z = tip depth - Top Surface}
END
IF Backbore?
' R' ClearancePlane2#
ELSE
IF AbsValue?
' R' CalcZSurf#
ELSE
SetAbs
' R' CalcZSurf#
SetInc
END
END
CMI_Wvalue
IF FIStopOffWallRO?
' U' MUL# Num#('-1.0') ABS# Retract# 'V0J0'
END
IF BackBore?
FORMAT(Recall#,4)
Save# Num#('3') DIV# ToolDiameter# Num#('2.0') {Tool Radius}
Save# Num#('4') DIV# ShankDiam# Num#('2.0') {Shank Radius}
Save# Num#('5') ADD# ShankDiam# SUB# Recall# Num#('3') Recall# Num#('4') {Width}
Save# Num#('6') MUL# Num#('-1.0') ABS# SUB# DIV# Recall# Num#('5') Num#('2.0') Recall# Num#('4') {U}
' I' SUB# ClearancePlane2# CalcZSurf# ' K' FluteLen# ' U' Recall# Num#('6') ' V0 J0'
FORMAT(Recall#,5)
END
IF FIRIFIRO?
' I' Peck# ' K' Retract#
END
IF Peck?
IF NotEqual? Peck# Num#('0')
' K' ABS# Peck#
END
END
GetIndex FeedEnt
IF Peck?
IF PeckFullRetract?
IF GreaterThan? Peck# Num#('0')
' J13'
ELSE
' J3'
END
ELSE {Chip Break}
IF GreaterThan? Peck# Num#('0')
IF GTEqual? Retract# Num#('0')
' J11'
ELSE
' J12'
END
ELSE
IF GTEqual? Retract# Num#('0')
' J1'
ELSE
' J2'
END
END
END
ELSE
{
IF Tap? AND OptCyc1?
'J1'
END
}
END
EOL
TrackZNO# FIRST SPZ#
ToolPath
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
SeqLabC DrillOff
IF RetractToCP1?
IF AbsValue?
' R' ClearancePlane1#
ELSE
SetAbs
' R' ClearancePlane1#
SetInc
END
ELSE
IF AbsValue?
' R' ClearancePlane2#
ELSE
SetAbs
' R' ClearancePlane2#
SetInc
END
END
EOL
IF Repeats?
{FinishSubG92}
END
IF NEXT NewTool?
SeqLabC Rapid ZCP1C EOL
ELSE
SeqLabC Rapid ZCP3C EOL
END
END
END
SetFlagF('1') {not std sep sub Zreps in effect}
RETURN
NotSameToolWFO:
IF WFOCS?
IF ChangeCS?
DoCSWFOComment
ClearCSOffset
SeqLabC CSWFO EOL
END
ELSE
IF NeedWFO1?
' H' NewWFO#
END
END
RETURN
SameToolWFO:
IF WFOCS?
IF ChangeCS?
DoCSWFOComment
ClearCSOffset
SeqLabC CSWFO EOL
END
END
RETURN
InitOp:
'(PGM, '
IF ProgramComment?
'NAME="' ProgramComment$ '",'
ELSE
'NAME="' PartName$ '",'
END
IF GTEqual? Program# Num#('0')
' ID="' Program# '",'
END
' TYPE="A2100_274" )'
EOL
IF ToolChangeAtHome?
SetHome
END
IF Metric?
':G17 G71 G90 M26' EOL
ELSE
':G17 G70 G90 M26' EOL
END
';H-WORD FIXTURE NUMBER FROM SEQUENCE STARTING NUMBER ' EOL
IF UseComments?
'(MSG, PART: ' PartName$ ' )' EOL
IF ProgramNameComment?
'(MSG, PROGRAM: ' ProgramName$ ' )' EOL
END
IF ProgramComment?
'(MSG, ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'(MSG, FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'(MSG, ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
IF Metric?
'(MSG, OUTPUT IN ' MoveType$ ' MM )' EOL
ELSE
'(MSG, OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
END
IF PartsComment?
'(MSG, PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'(MSG, FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
{RestoreScale}
RETURN
ColonBlock:
SetAbs
IF Metric?
':?' Plane ' G71 G90' Rapid FeedEnt
ELSE
':?' Plane ' G70 G90' Rapid FeedEnt
END
SetFlag('3')
RETURN
CoolantOn: {Removed all calls - JHE 2/16}
IF AbsoluteMoves?
SeqLabC DoCoolOn EOL
ELSE
SeqLabC AbsOrInc DoCoolOn EOL
END
RETURN
FirstOp1:
DoOpComments
IF ToolChangeAtHome?
':? M26' EOL
IF AbsoluteMoves?
SeqLabC ' G98.1' Home EOL
ELSE
SetAbs
SeqLabC ' G98.1' Home EOL
SetInc
END
END
ColonBlock ' T' Tool# ToolChng EOL
Save# Num#('1') Tool# { save first tool number in Num#('1') variable }
RETURN
FirstOp1_MP:
DoOpComments
SeqLabC ' [@NUM_OF_PARTS]=' Parts# EOL
':?' EOL
InitializeFixtureNum { SeqLabC ' [@FIXTURE_NUM]=' Recall# Num#('20') EOL }
'[OPERATION' Operation# ']' EOL
IF ToolChangeAtHome?
':? M26' EOL
IF AbsoluteMoves?
SeqLabC ' G98.1' Home EOL
ELSE
SetAbs
SeqLabC ' G98.1' Home EOL
SetInc
END
ELSE
IF OneToolAllParts? AND FullUp?
':? M26' EOL
END
END
ColonBlock ' T' Tool# ToolChng EOL
Save# Num#('1') Tool# { save first tool number in Num#('1') variable }
Save# Num#('2') Operation# { save Operation number in Num#('2') variable }
RETURN
FirstOp2:
RETURN
FirstOp3:
CheckPass
SeqLabC Rapid StrtPos ZCP1 GetIndex Speed SpinOn doCoolOn ToolOfst ' H' Recall# Num#('20') EOL
DoPostScript
{CoolantOn} {Removed - JHE 2/16}
RETURN
FirstOp3_MP:
CheckPass
IF WorkFixtureOffsets? {Added - JHE}
SeqLabC Rapid StrtPos ZCP1 GetIndex Speed SpinOn doCoolOn ToolOfst ' H[@FIXTURE_NUM]' EOL
ELSE
SeqLabC Rapid StrtPos ZCP1 GetIndex Speed SpinOn doCoolOn ToolOfst ' H' Recall# Num#('20') EOL
END
DoPostScript
{CoolantOn} {Removed - JHE 2/16}
RETURN
NewToolOp1:
SeqLabC RapidC ZCP1 OfstOff EOL {Added this line - JHE}
RETURN
NewToolOp2:
DoEndOpPS
IF LAST ProgStop?
SeqLabC 'M0' EOL
ELSE
SeqLabC ProgStop EOL
END
RETURN
NewToolOp3: {Start new Operation}
DoOpComments
IF ToolChangeAtHome?
':? M26' EOL
IF AbsoluteMoves?
SeqLabC ' G98.1' Home EOL
ELSE
SetAbs
SeqLabC ' G98.1' Home EOL
SetInc
END
END
ColonBlock
FORMAT(ADD#,7)
' T' Tool# ToolChng EOL
FORMAT(ADD#,4)
RETURN
NewToolOp3_MP: {Start new Operation}
IF WorkFixtureOffsets? {Added - JHE}
SeqLabC ' [@FIXTURE_NUM]=[@FIXTURE_NUM]+1' EOL
SeqLabC ' (IF [@FIXTURE_NUM]<=[@NUM_OF_PARTS] GOTO [OPERATION' Recall# Num#('2') '])' EOL
ELSE
SeqLabC Preset ShiftPC EOL
SeqLabC ' [@PART_NUM]=[@PART_NUM]+1' EOL
SeqLabC ' (IF [@PART_NUM]<=[@NUM_OF_PARTS] GOTO [OPERATION' Recall# Num#('2') '])' EOL
SeqLabC Preset UnshftPC EOL
END
DoOpComments
':?' EOL
InitializeFixtureNum { SeqLabC ' [@FIXTURE_NUM]=' Recall# Num#('20') EOL }
'[OPERATION' Operation# ']' EOL
IF ToolChangeAtHome?
':? M26' EOL
IF AbsoluteMoves?
SeqLabC ' G98.1' Home EOL
ELSE
SetAbs
SeqLabC ' G98.1' Home EOL
SetInc
END
ELSE
IF OneToolAllParts? AND FullUp?
':? M26' EOL
END
END
ColonBlock
FORMAT(ADD#,7)
' T' Tool# ToolChng EOL
FORMAT(ADD#,4)
Save# Num#('2') Operation# { save Operation number in Num#('2') variable }
RETURN
NewToolOp4:
RETURN
NewToolOp5:
CheckPass
SeqLabC PlaneC Rapid StrtPos ZCP1 GetIndex Speed SpinOn doCoolOn ToolOfst ' H' Recall# Num#('20') EOL
DoPostScript
{CoolantOn} {Removed - JHE 2/16}
RETURN
NewToolOp5_MP:
CheckPass
IF WorkFixtureOffsets? {Added - JHE}
SeqLabC PlaneC Rapid StrtPos ZCP1 GetIndex Speed SpinOn doCoolOn ToolOfst ' H[@FIXTURE_NUM]' EOL
ELSE
SeqLabC PlaneC Rapid StrtPos ZCP1 GetIndex Speed SpinOn doCoolOn ToolOfst ' H' Recall# Num#('20') EOL
END
DoPostScript
{CoolantOn} {Removed - JHE 2/16}
RETURN
SameToolOp1:
DoEndOpPS
IF LAST ProgStop?
SeqLabC SpinOff EOL
SeqLabC 'M0' EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqLabC CoolOff EOL
END
IF NewToolOffset? OR ChangeCS?
{ ??? due full up here ??? }
END
END
IF ToolChangeAtHome?
':? //1 M26' EOL
IF AbsoluteMoves?
SeqLabC ' //1 G98.1' Home EOL
ELSE
SetAbs
SeqLabC ' //1 G98.1' Home EOL
SetInc
END
END
RETURN
SameToolOp2: {Start new Operation}
DoOpComments
ColonBlock
FORMAT(ADD#,7)
' //1' ' T' Tool# ToolChng ' ;BLOCK DELETE OMITS TOOL CHANGE' EOL
FORMAT(ADD#,4)
CheckPass
RETURN
SameToolOp3: {Start new Operation}
SeqLabC PlaneC Rapid StrtPos GetIndex Speed SpinOn doCoolOn ToolOfst ' H' Recall# Num#('20') ' //1' ZCP1 EOL
DoPostScript
{CoolantOn} {Removed - JHE 2/16}
RETURN
SameToolOp3_MP: {Start new Operation}
IF WorkFixtureOffsets? {Added - JHE}
SeqLabC PlaneC Rapid StrtPos GetIndex Speed SpinOn doCoolOn ToolOfst ' H[@FIXTURE_NUM] //1' ZCP1 EOL
ELSE
SeqLabC PlaneC Rapid StrtPos GetIndex Speed SpinOn doCoolOn ToolOfst ' H' Recall# Num#('20') ' //1' ZCP1 EOL
END
DoPostScript
{CoolantOn} {Removed - JHE 2/16}
RETURN
End1:
SeqLabC RapidC ZCP1 OfstOff EOL {Added this line - JHE}
':?' EOL
RETURN
End1_MP:
IF AllToolsOnePart?
':? M26' EOL
END
RETURN
End2:
DoLastEndOpPS
IF ProgStop?
SeqLabC ' M0' EOL
END
RETURN
End3:
SeqLabC ' M26 M02' EOL { End of Program }
CloseSub
Post2 {organize Subs into one program}
IF UseComments?
SetScale('1') {restore scale for comments}
IF FileBytesComment?
'(MSG, FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'(MSG, FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'(MSG, FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
END
{ EOR EOL }
Close
ReTag
RETURN
End3_MP:
IF WorkFixtureOffsets? {Added - JHE}
SeqLabC ' [@FIXTURE_NUM]=[@FIXTURE_NUM]+1' EOL
IF AllToolsOnePart?
SeqLabC ' (IF [@FIXTURE_NUM]<=[@NUM_OF_PARTS] GOTO [Operation1])' EOL
ELSE
SeqLabC ' (IF [@FIXTURE_NUM]<=[@NUM_OF_PARTS] GOTO [OPERATION' Recall# Num#('2') '])' EOL
END
ELSE
SeqLabC Preset ShiftPC EOL
SeqLabC ' [@PART_NUM]=[@PART_NUM]+1' EOL
IF AllToolsOnePart?
SeqLabC ' (IF [@PART_NUM]<=[@NUM_OF_PARTS] GOTO [Operation1])' EOL
ELSE
SeqLabC ' (IF [@PART_NUM]<=[@NUM_OF_PARTS] GOTO [OPERATION' Recall# Num#('2') '])' EOL
END
SeqLabC Preset UnshftPC EOL
END
SeqLabC ' M26 M02' EOL { End of Program }
CloseSub
Post2 {organize Subs into one program}
IF UseComments?
SetScale('1') {restore scale for comments}
IF FileBytesComment?
'(MSG, FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'(MSG, FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'(MSG, FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
END
{ EOR EOL }
Close
ReTag
RETURN
MPallTools1P: {Multiple Parts, All Tools 1 Part}
EachOp {Start of post processing}
IF FirstOperation?
InitOp
FirstOp1_MP
FirstOp2
FirstOp3_MP
ELSE
IF NewTool?
NewToolOp1
NewToolOp2
NewToolOp3
NewToolOp4
NewToolOp5_MP
ELSE {implied SameTool?}
SameToolOp1
SameToolOp2
SameToolOp3_MP
END
END {common point for all operations}
OpGuts
NextOp {loops back to EachOP until last Operation}
End1_MP {End of program}
End2
End3_MP
RETURN
MP1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up}
EachOp {Start of post processing}
IF FirstOperation?
InitOp
FirstOp1_MP
FirstOp2
FirstOp3_MP
ELSE
IF NewTool?
NewToolOp1
NewToolOp2
NewToolOp3_MP
NewToolOp4
NewToolOp5_MP
ELSE {implied SameTool?}
SameToolOp1
SameToolOp2
SameToolOp3_MP
END
END {common point for all operations}
OpGuts
NextOp {loops back to EachOP until last Operation}
End1_MP {End of program}
End2
End3_MP
RETURN
MP1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane}
EachOp {Start of post processing}
IF FirstOperation?
InitOp
FirstOp1_MP
FirstOp2
FirstOp3_MP
ELSE
IF NewTool?
NewToolOp1
NewToolOp2
NewToolOp3_MP
NewToolOp4
NewToolOp5_MP
ELSE {implied SameTool?}
SameToolOp1
SameToolOp2
SameToolOp3_MP
END
END {common point for all operations}
OpGuts
NextOp {loops back to EachOP until last Operation}
End1_MP {End of program}
End2
End3_MP
RETURN
NoMPs: {no multiple parts}
EachOp {Start of post processing}
IF FirstOperation?
InitOp
FirstOp1
FirstOp2
FirstOp3
ELSE
IF NewTool?
NewToolOp1
NewToolOp2
NewToolOp3
NewToolOp4
NewToolOp5
ELSE {implied SameTool?}
SameToolOp1
SameToolOp2
SameToolWFO
SameToolOp3
END
END {common point for all operations}
OpGuts
NextOp {loops back to EachOP until last Operation}
End1 {End of program}
End2
End3
RETURN
{Start of executable Prog, top level *******************}
ProgStart {setup and initializations}
IF MultipleParts?
IF AllToolsOnePart?
MPallTools1P
ELSE {implied OneToolAllParts?}
IF FullUp?
MP1ToollAllPfu
ELSE {implied ExitClearancePlane?}
MP1ToollAllPXcp
END
END
ELSE
NoMPs
END
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