{5/24/93 created initial NoSubs Processor to .81 format FIFO stuff not supported variables: 1 = tools 1st op; 2 = tools last op; 3 = ncCAMs last op Jim Radcliffe} {7/29/93, v.81.1, added FIFO handling, JR} {8/3/93, v.81.2, SameTool WFO, RapidF#, additional FIFO handling, JR} {9/12/95, v.81.3, FIFO? queries changed to ExitType & ExitFeed calls, WFO MultipleParts, JR} {5/8/96, v.89, Return to the StrtPos before next iteration of CutAutoCycle Repeats ZshiftOnly, JR} {6/4/96, v.89.1, minor corrections SeqC, CRCOff & SameTool, JR} {9/26/97, v89.1m, created metric version, JR} {Prog Numeric Format Definitions *******************************************} #1 = '#.00' #2 = '###.###;0.' #3 = '*###.###;0.' #4 = '#####.###;0.' #5 = '#######0' #6 = '####^##0' #7 = '#;' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(ToolDiameter#,4) FORMAT(Program#,5) FORMAT(Operation#,5) FORMAT(Tool#,5) FORMAT(NewWFO#,5) FORMAT(Parts#,5) FORMAT(Dwell#,6) FORMAT(RapidF#,7) {Prog Subroutines **********************************************************} RestoreScale: IF NOT Metric? {CAM file is in English, tools and tool path} SetScale('25.4') { change to Metric, this is a Metric post} END RETURN DoSubComment: IF UseComments? AND SubComment? '( CYCLE START )' EOL END RETURN DoOpComments: IF UseComments? SetScale('1') IF MultipleParts? AND SubComment? '( PART ' Tag# ' )' EOL END IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN PSInit: {reset flags} NewWFOF RotateF RETURN PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqC 'A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqC 'A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqC 'B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqC 'B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN DoPostScript: PSInit EachPS SeqC PostScript EOL PSStuff NextPS RETURN DoEndOpPS: PSInit EachEOPS SeqC EndOpPS EOL PSStuff NextPS RETURN ExitType: IF FIFO? FeedC ELSE RapidC END RETURN ExitFeed: IF FIFO? FeedEntC END RETURN FormatArc: IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN StdRapid: IF LastFeat? SeqC CRCOffC RapidC MoveXYZC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC CRCOnC RapidC MoveXYZC CRCOffsetC EOL END END END RETURN StdLine: {enables CRC on first call, .70} IF LastFeat? SeqC CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC FeedC MoveXYZC FeedRateC EOL ELSE IF Decelerate? IF RoomToDecel? DecelMove1 SeqC CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL DecelMove2 END SeqC CRCOnC FeedC MoveXYZC DecelFeed CRCOffsetC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL END END END END RETURN StdArc: EACHQuadrant IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant RETURN ToolPath2: {for AutoCycle element moves} EACHFeat IF RapidFeat? StdRapid ELSE IF LineFeat? StdLine ELSE IF ArcFeat? StdArc END END END NEXTFeat RETURN EntryMove: IF FeedEntry? SeqC FeedC ZInC FeedEntC EOL ELSE SeqC RapidC ZInC EOL END RETURN CutAutoCycle: SaveSubStatus {save tool position} SetPass1 {element cut moves} SetSRXYtoSP SeqC IncValue EOL IF Repeats? AND ZshiftOnly? EachRep IF NOT FirstCycle? IF SPXMove? OR SPYMove? IF FeedConnect? SeqC FeedC StrtPosC EOL ELSE SeqC RapidC StrtPosC EOL END END END EntryMove ToolPath2 IF NOT FeedConnect? SeqC ExitType PRIME ZCP2 ExitFeed EOL END NextRep ELSE EntryMove ToolPath2 END SeqC AbsOrInc ExitType ZCP2 ExitFeed EOL SetSRSubXY {restore tool position} SetSRSubMove ReSetPass2 {restore for positioning moves} RETURN ToolPath: EACHFeat IF PointFeat? IF AutoCycle? IF NOT FirstFeat? SeqC IF FIFO? Rapid END MoveSXYC EOL END CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} CutAutoCycle ELSE SeqC MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? StdRapid ELSE IF LineFeat? StdLine ELSE IF ArcFeat? StdArc END END END END NEXTFeat RETURN WFOStuff: IF MultipleParts? AND WorkFixtureOffsets? SeqC SetWFO EOL ELSE IF NewWFO? SeqC 'G' NewWFO# EOL ELSE IF NOT SameTool? IF NeedWFO1? SeqC 'G' NewWFO# EOL END END END END RETURN CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN DoOp: IF FirstOperation? IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? IF FullUp? SeqC CoolOff EOL SeqC IncValue OfstOff EOL END DoOpComments WFOStuff ELSE Seq Plane 'G80' CRCOff EOL SeqC OpToolID EOL SeqC ToolChng EOL DoOpComments DoPostScript WFOStuff SeqC Speed SpinOn EOL END CheckPass IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart? SeqC Rapid StrtPos EOL ELSE SeqC AbsOrInc Rapid StrtPos EOL SeqC OfstOn EOL SeqC CoolOn EOL END ELSE IF NewTool? IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? {only need to set up for tool change on 1st part} ELSE SeqC CoolOff EOL SeqC IncValue OfstOff EOL DoEndOpPS IF ToolChangeAtHome? SeqC AbsOrInc Rapid Home SpinOff EOL ELSE SeqC SpinOff EOL END IF LAST ProgStop? SeqC 'M0' EOL ELSE SeqC ProgStop EOL END END {Start new Operation} IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? IF FullUp? SeqC CoolOff EOL SeqC IncValue OfstOff EOL END DoOpComments WFOStuff ELSE Seq Plane 'G80' CRCOff EOL SeqC OpToolID EOL SeqC ToolChng EOL DoOpComments DoPostScript WFOStuff SeqC Speed SpinOn EOL END CheckPass IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart? SeqC Rapid StrtPos EOL ELSE SeqC AbsOrInc Rapid StrtPos EOL SeqC OfstOn EOL SeqC CoolOn EOL END ELSE IF SameTool? {Finish off last Operation} IF LAST ProgStop? SeqC CoolOff EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END END IF LAST ProgStop? OR NewToolOffset? SeqC IncValue OfstOff EOL END DoEndOpPS IF LAST ProgStop? SeqC SpinOff EOL SeqC 'M0' EOL END {Start new Operation} DoOpComments DoPostScript WFOStuff CheckPass SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC IF LAST ProgStop? SpinOn END EOL IF LAST ProgStop? OR NewToolOffset? SeqC OfstOn EOL END IF LAST ProgStop? SeqC CoolOn EOL ELSE IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END END END END { Common Point for All Operations } ResetCRCNum {call here to reset for each new operation only, call in tool path to reset for each repeat in an operation} RapidF# {forces the output of a conditional feedrate for each operation} IF Milling? SeqC ZCP2C EOL IF Repeats? IF ZshiftOnly? AND AutoCycle? {done in CutAutoCycle called from ToolPath} ELSE EACHRep DoSubComment IF NOT FirstCycle? SeqC Connect StrtPos EOL IF NOT FeedConnect? SeqC ZCP2C EOL END END END END IF NOT AutoCycle? EntryMove END ToolPath IF Repeats? IF ZshiftOnly? AND AutoCycle? {done in CutAutoCycle called from ToolPath} ELSE SeqC CRCOffC IF NOT FeedConnect? ExitType PRIME ZCP3C END ExitFeed EOL NEXTRep END END IF AutoCycle? SeqC ZCP3C EOL ELSE SeqC CRCOffC ExitType ZCP3C ExitFeed EOL END ELSE IF Drilling? IF Repeats? EACHRep DoSubComment END SeqC DrillCP EOL GetCycle SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL TrackZNO# ZDepth# {.81} ToolPath IF RetractToCP1? {.81} TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END SeqC 'G80' EOL IF Repeats? NEXTRep END SeqC RapidC ZCP3C EOL END END RETURN FinishLastOp: SeqC CoolOff EOL SeqC IncValue OfstOff EOL DoEndOpPS IF FIRST ToolChangeAtHome? SeqC AbsOrInc Rapid FirstHome SpinOff EOL ELSE SeqC SpinOff EOL END IF MultipleParts? AND AllToolsOnePart? AND NOT LastPart? {no tool change after doing last part} IF ProgStop? SeqC 'M0' EOL ELSE SeqC ProgStop EOL END ELSE SeqC EOP EOL END RETURN DoToolsOps: EachOp IF GTEqual? Operation# Recall# Num#('1') AND LTEqual? Operation# Recall# Num#('2') {Tools1stOp ² op ² ToolsLastOp} DoOp END NextOp RETURN NextTools1stOp: SetNextToolOp Operation# RETURN GetToolsOps: EachOp IF Equal? Operation# Recall# Num#('1') {if op = Tools1stOp} IF GreaterThan? NextTools1stOp Recall# Num#('1') {if NextTools1stOp is greater Tools1stOp} Save# Num#('2') SUB# NextTools1stOp Num#('1') {ToolsLastOp becomes NextTools1stOp less 1} ELSE {else} Save# Num#('2') Recall# Num#('3') {ToolsLastOp becomes ncCAMsLastOp} END END NextOp RETURN DoTool: IF NOT Flag?('1') GetToolsOps IF WorkFixtureOffsets? NewWFO EachWFO TagInc DoToolsOps IncWFO NextWFO ELSE EachPart TagInc DoToolsOps NextPart END IF LessThan? Recall# Num#('2') Recall# Num#('3') {if ToolsLastOp < ncCAMsLastOp} Save# Num#('1') ADD# Recall# Num#('2') Num#('1') {Tools1stOp becomes NextTools1stOp} ELSE {else} SetFlag('1') {set DoneFlag} END TagInit END RETURN {Start of executable Prog **************************************************} {setup and initializations} InitProg TagInit SetFlagF('1') {done flag} ReverseXZArcs InitWFONum SetFlood SetMaxRPM('10000') {?} IF Metric? SetMaxFeed('2540') ELSE SetMaxFeed('100') END IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL ProgID1 IF UseComments? AND ProgramNameComment? '( PROGRAM: ' ProgramName$ ' )' END EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' MILLIMETERS )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale END NextOp IF MultipleParts? IF AllToolsOnePart? IF WorkFixtureOffsets? NewWFO EachWFO TagInc EachOp DoOp NextOp FinishLastOp IncWFO NextWFO ELSE EachPart TagInc EachOp DoOp NextOp FinishLastOp NextPart END ELSE IF OneToolAllParts? EachOp IF FirstOperation? Save# Num#('1') Operation# {ncCAMs1stOp becomes Tools1stOp} END IF LastOp? Save# Num#('3') Operation# {save ncCAMsLastOp} END NextOp DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool FinishLastOp END END ELSE EachOp DoOp NextOp FinishLastOp END EOR EOL CloseSub Post2 IF UseComments? SetScale('1') IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END END Close