{Change Comments ***********************************************************} {10/12/93 Copied & modified: Fanuc 6M M001.81.2 Created incremental subs master. Well, first release anyway! Known Bugs: None! Well, I dont know of any! Known Problems: ZCP1 does not output in incremental, using ClearancePlane1# DrillCP does not output ZCP1 in incremental, using logic to work around, may have redundancies ZDepth outputs depth from ZCP1 when in incremental and RetractToCP1, using logic to work around ZDepth# outputs absolute values only when MachSpec Boolean Absolute Drill Depths is true There is a redundancy in the usage of IncValue and AbsOrInc commands. Jim Radcliffe} {11/30/94 Modified: Fanuc 6M IncSubs M001.81.2 Changed DrillCP to DrillClearancePlane in Drilling Repeats. Modified DrillClearancePlane sub to suppress output of ZCP1 unless it is needed. Jim Radcliffe} {9/22/95, Updated Fanuc 6M IncSubs M001.81.3 to .85 format per Fanuc 6M M001.85.01.03, JR} {3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK} {8/20/97 Initial: Fanuc 6M IncSubs M001.89 Created: Fanuc 6M RR [TRS] MX88.89 Version: Virtual 3.33c. Compost 2 1.0b11 Control: Fanuc 6M Machine: Roku Roku Customer: TRS Industries Inc. Comments: Remove colons from comments. e.g. (TOOL 1: 1.5 END MILL). These colons create alarms at this Control/Machine interface. Add H0 (tool offset cancel) at G91G28Z0 line for Z axis zero return. Otherwise current tool offset re engages after zero return. Remove first tool change from program start and add same to program end. Change spindle tool comment from ( FIRST TOOL NOT IN SPINDLE ) to ( FIRST TOOL IN SPINDLE ). KC} {10/23/97 Modified: Fanuc 6M RR [TRS] MX88.89.1 Added G28Y0 at end of program for operator convenience. Removed G91's from Z axis zero return commands. (Customer requests this irregular code output). Remove tool changes from one tool programs. KC} {Prog Numeric Format Definitions *******************************************} #1 = '#.00' #2 = '###.###;0.' #3 = '*###.###;0.' #4 = '####.####;0.' #5 = '#######0' #6 = '####^##0' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(ToolDiameter#,4) {.72} FORMAT(ClearancePlane1#,4) FORMAT(SUB#,4) FORMAT(Program#,5) {.72} FORMAT(Program2#,5) FORMAT(CallMasterNum#,5) FORMAT(Operation#,5) {.72} FORMAT(Tool#,5) {.72} FORMAT(NewWFO#,5) {.72} FORMAT(Parts#,5) {.72} FORMAT(Dwell#,6) {.72} {Prog Subroutines **********************************************************} RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER- ' Program# ' )' EOL END RETURN DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# '- ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# '- ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN PSInit: {reset flags} NewWFOF RotateF OptCyc1F MasterOpF CallMasterOpF RETURN PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqC 'A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqC 'A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqC 'B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqC 'B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN DoPostScript: PSInit EachPS SeqC PostScript EOL {literals} PSStuff {commands} NextPS RETURN DoEndOpPS: PSInit EachEOPS SeqC EndOpPS EOL {literals} PSStuff {commands} NextPS RETURN CheckAbsOrInc: IF Flag?('1') {we are in a MultipleParts sub} IncValue ELSE IF Flag?('2') {we are in a Repeats sub} IncValue ELSE {we are not in a sub} AbsOrInc END END RETURN EntryMove: IF FeedEntry? SeqC Feed ZIn FeedEnt EOL ELSE SeqC RapidC ZIn EOL END RETURN StartSub: OpenSub SubID EOL DoSubComment RETURN SubWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL '( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL ' ' EOL END END RETURN FinishSub1: {part 1} SeqC CRCOffC IF NOT FeedConnect? IF AutoCycle? ZCP3C ELSE IF FIFO? {.81} FeedC ZCP3C FeedEntC ELSE RapidC ZCP3C END END END EOL RETURN HomeOrStrtPos: IF AllToolsOnePart? Home ELSE {OneToolAllParts} StrtPos END RETURN DrillClearancePlane: IF RetractToCP1? IF SameTool? IF NotEqual? LAST ClearancePlane3# ClearancePlane1# SeqC 'Z' ClearancePlane1# EOL {ZCP1 does not output in incremental} END END ELSE SeqC ZCP2C EOL END RETURN ECPZmove: IF OneToolAllParts? AND ExitClearancePlane? IF Milling? SeqC ZCP2 EOL ELSE {Drilling} IF RetractToCP1? SeqC ZCP1 EOL ELSE SeqC ZCP2 EOL END END END RETURN OpenMP: NewProg IF WorkFixtureOffsets? NewWFO EachWFO SeqC SetWFO AbsOrInc Rapid HomeOrStrtPos EOL ECPZmove SeqC SubCall CallLab EOL IncWFO NextWFO ELSE EachPart SeqC AbsOrInc Rapid HomeOrStrtPos EOL ECPZmove SeqC SubCall CallLab EOL IF FirstPart? SetStatusOff END NextPart SetStatusOn END StartSub SeqC IncValue EOL SetFlag('1') {set true, we are in a MP sub} RETURN CloseMP: SeqC EndSub EOL CloseSub SetFlagF('1') IF WorkFixtureOffsets? SeqC WFO1 AbsOrInc EOL ELSE SeqC AbsOrInc EOL END RETURN FormatArc: IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN ToolPath: ResetCRCNum {.72} EACHFeat IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqC SubCall CallLab EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? IF LastFeat? SeqC CRCOffC RapidC MoveXYZC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC CRCOnC RapidC MoveXYZC CRCOffsetC EOL END END END ELSE IF LineFeat? IF LastFeat? SeqC CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC FeedC MoveXYZC FeedRateC EOL ELSE IF Decelerate? IF RoomToDecel? DecelMove1 SeqC CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL DecelMove2 END SeqC CRCOnC FeedC MoveXYZC DecelFeed CRCOffsetC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL END END END END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RETURN WFOStuff: IF NewWFO? IF MultipleParts? '*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL ELSE SeqC 'G' NewWFO# EOL END ELSE IF NOT SameTool? IF NeedWFO1? SeqC 'G' NewWFO# EOL END END END RETURN AutoCycCutSub1: {part 1} SaveSubStatus {save tool position} SetPass1 {element cut moves} StartSub SetSRXYtoSP SeqC IncValue EOL RETURN AutoCycCutSub2: {part 2} ToolPath SeqC CheckAbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? ELSE IF FIFO? {.81} FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END EOL SeqC EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN NoReps: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN RepAutoCycle: EachRep IF FirstCycle? SeqC SubCall CallLab EOL SaveProgNum2 StartSub SetFlag('2') {set true, we are in a Repeats sub} SeqC IncValue EOL NewProg AutoCycPat AutoCycCutSub1 EntryMove AutoCycCutSub2 SeqC EndSub EOL CloseSub SetFlagF('2') ELSE ResetPass2 SeqC CheckAbsOrInc StrtPos EOL SeqC SubCall 'P' Program2# EOL SetSRSubXYRC END NextRep RETURN RepZOnlyAutoCycle: AutoCycPat StartSub SetFlag('2') {set true, we are in a Repeats sub} SeqC IncValue EOL NewProg EachRep SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Feed StrtPosC EOL ELSE SeqC END ELSE SeqC Feed END ZIn FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Rapid StrtPosC EOL END END IF FeedEntry? SeqC ZCP2C EOL SeqC Feed ZIn FeedEnt EOL ELSE SeqC ZIn EOL END END SeqC SubCall CallLab EOL IF FirstCycle? AutoCycCutSub1 {save substatus at Z depth} AutoCycCutSub2 {goes to ZCP2} ELSE IF NOT FeedConnect? TrackZNo# ClearancePlane2# END END NextRep SeqC IF NOT MultipleParts? AbsOrInc END RapidC ZCP2C EOL SeqC EndSub EOL CloseSub SetFlagF('2') IF NOT FeedConnect? SetStatusRapid END RETURN SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN DrillStuff: GetCycle SeqC Cycle FromCP {ZDepth outputs incorrectly when in incremental and retract from 1st clearance plane} {ZDepth# will only output absolute values} IF MultipleParts? OR Repeats? SetAbs 'Z' SUB# ZDepth# ClearancePlane2# {calculate incremental depth} SetInc ELSE ZDepth END RLevel Dwell Peck Retract FeedEnt EOL IF CallMasterOp? SeqC SubCall CallLabB CallMasterNum# EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? NewMasterProg SeqC SubCall CallLab EOL StartSub SeqC IncValue EOL ToolPath IF NOT Repeats? AND NOT MultipleParts? SeqC AbsOrInc EOL END SeqC EndSub EOL CloseSub ELSE ToolPath END END SetDrillEndOpZ RETURN StdRep: EachRep IF FirstCycle? SubWarning EntryMove SeqC SubCall CallLab EOL StartSub SetFlag('2') {set true, we are in a Repeats sub} SeqC IncValue EOL ToolPath FinishSub1 SaveSubStatus SeqC EndSub EOL CloseSub SetFlagF('2') ELSE SeqC CheckAbsOrInc Connect StrtPos EOL IF FeedConnect? SeqC ZinC EOL {takes care of different tool path start and end Z values} ELSE IF NOT Equal? ClearancePlane2# ClearancePlane3# SeqC ZCP2 EOL END EntryMove END SeqC SubCall CallLab EOL SetSRSubXYRC SetSRSubZRC END NextRep RETURN CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN {Start of executable Prog **************************************************} {setup and initializations} InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('10000') SetMaxFeed('500') IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL ProgID1 IF UseComments? AND ProgramNameComment? '( PROGRAM- ' ProgramName$ ' )' END EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT- ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED- ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL IN SPINDLE )' EOL END END OpenSub RestoreScale CheckPass IF MultipleParts? AND AllToolsOnePart? OpenMP END Seq Plane 'G80' CRCOff EOL DoOpComments DoPostScript WFOStuff SeqC Speed SpinOn EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP ELSE SeqC CheckAbsOrInc Rapid StrtPos EOL END SeqC OfstOn EOL SeqC CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP END ELSE IF NewTool? {Finish off last Operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqC CoolOff EOL SeqC OfstOff 'H0' EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF ToolChangeAtHome? SeqC CheckAbsOrInc Rapid Home SpinOff EOL ELSE SeqC SpinOff EOL END IF LAST ProgStop? SeqC 'M0' EOL ELSE SeqC ProgStop EOL END {Start new Operation} Seq Plane 'G80' CRCOffC EOL SeqC OpToolID ToolChng EOL DoOpComments DoPostScript WFOStuff SeqC Speed SpinOn EOL CheckPass IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP ELSE SeqC CheckAbsOrInc Rapid StrtPos EOL END SeqC OfstOn EOL SeqC CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP END ELSE IF SameTool? {Finish off last Operation} IF LAST ProgStop? OR CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF LAST ProgStop? OR NewToolOffset? SeqC IncValue OfstOff EOL END DoEndOpPS IF LAST ProgStop? SeqC SpinOff EOL SeqC 'M0' EOL END {Start new Operation} DoOpComments DoPostScript WFOStuff CheckPass SeqC PlaneC CheckAbsOrInc Rapid StrtPos SpeedC IF LAST ProgStop? SpinOn END EOL IF LAST ProgStop? OR NewToolOffset? SeqC OfstOn EOL END IF LAST ProgStop? OR NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END END END {common point for all operations} IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF AutoCycle? IF ZshiftOnly? RepZOnlyAutoCycle ELSE RepAutoCycle END ELSE {not AutoCycle} StdRep END {end Auto Cycle IF} ELSE {no repeat OPs} NoReps END SeqC CheckAbsOrInc IF AutoCycle? ZCP3C EOL ELSE IF FIFO? {.81} FeedC CRCOffC ZCP3C FeedEntC EOL ELSE RapidC CRCOffC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? NewProg EachRep IF FirstCycle? DrillClearancePlane SeqC SubCall CallLab EOL StartSub SetFlag('2') {set true, we are in a Repeats sub} SeqC IncValue EOL DrillStuff SeqC IF NOT MultipleParts? AbsOrInc END DrillOff ZCP3 EOL SaveSubStatus SeqC EndSub EOL CloseSub SetFlagF('2') ELSE SeqC Rapid StrtPos EOL IF RetractToCP1? IF NOT Equal? ClearancePlane3# ClearancePlane1# SeqC 'Z' ClearancePlane1# EOL {ZCP1 does not output in incremental} END ELSE SeqC ZCP2C EOL END SeqC SubCall CallLab EOL SetSRSubXYRC SetSRSubZRC END NextRep ELSE DrillClearancePlane DrillStuff SeqC DrillOff ZCP3 EOL END SeqC RapidC ZCP3C EOL END END NextOp {loops back to EachOP until last Operation} {End of program ************************************************************} {finish last operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqC CoolOff EOL SeqC OfstOff 'H0' EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END SeqC 'G28Y0' EOL DoEndOpPS IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier} SeqC CheckAbsOrInc Rapid FirstHome SpinOff EOL ELSE SeqC SpinOff EOL END IF NOT FirstTool? SeqC PreTool ToolChng EOL END IF ProgStop? SeqC 'M0' EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END SeqC EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH- ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH- ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH- ' FileMeters# ' METERS )' EOL END Close END