{Change Comments ***********************************************************}

{6/14/95, Updated for Catalyst v2.20 per Fanuc 6M M001.85 Format, DWB}
{7/18/95, Added IF NOT LastFeat? at CkCRC sub, DWB}
{8/18/95, .85.01.01, Added format CallMasterNum#, changed 'P' to CallLabB, added OptCyc1F, JR}
{8/19/95, .85.01.02, Modified CRC handling, set up for Virtual, not Gibbs System DogBone!, JR}
{8/23/95, .85.01.03, Simplified/corrected SameTool section, JR}
{3/20/96, .86, New ZonlyRepAutoCycle sub per Fanuc 6M M001.11, JR}
{4/17/96, .89, Changed version number per new version identification, JR}

{11/18/96
Initial: Fanuc 6M M001.89
Created: Fanuc 6M Hitachi EDM Mxxx.89
ForUser: Hughes Torrance
Control: Fanuc 6M
Machine: Hitachi Seiki Wire EDM
Develop: ComPost2 68k v1.0b4, ncCAD 4.33.02, ncCAM 4.33, ncPost 4.33.09
Comment: New processor per sample readout, G code list and conversations with Manny.
Jim Radcliffe}

{Prog Numeric Format Definitions *******************************************}

#1 = '#.00'
#2 = '###.###;0.'
#3 = '*###.###;0.'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '####^##0'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4) {.72}
FORMAT(Program#,5) {.72}
FORMAT(CallMasterNum#,5)
FORMAT(Operation#,5) {.72}
FORMAT(Tool#,5) {.72}
FORMAT(NewWFO#,5) {.72}
FORMAT(Parts#,5) {.72}
FORMAT(Dwell#,6) {.72}

{Prog Subroutines **********************************************************}

RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

DoSubComment:
IF UseComments? AND SubComment?
'( SUB NUMBER: ' Program# ' )' EOL
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN

PSInit: {reset flags}
NewWFOF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
RETURN

PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqC 'A' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqC 'A' FourthDegree# EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC 'B' FifthDegree# EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC 'B' FifthDegree# EOL
FifthCCWF {reset flag}
END
RETURN

DoPostScript:
PSInit
EachPS
SeqC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN

StartSub:
OpenSub
SubID EOL
DoSubComment
RETURN

StdSub:
SeqC SubCall CallLab RepLab RepCycs EOL
StartSub
RETURN

FinishSub1: {part 1}
SeqC CRCOffC EOL
RETURN

FinishSubG92: {part 2}
SeqC Preset ShiftRC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftRC EOL
RETURN

OpenMP:
NewProg
IF WorkFixtureOffsets?
NewWFO
EachWFO
SeqC SetWFO EOL
SeqC SubCall CallLab RepLab OnePart EOL
IncWFO
NextWFO
ELSE
SeqC SubCall CallLab RepLab Parts EOL
END
StartSub
RETURN

CloseMP:
IF WorkFixtureOffsets?
SeqC EndSub EOL
CloseSub
SeqC WFO1 EOL
ELSE
SeqC Preset ShiftPC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftPC EOL
END
RETURN

FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN

ToolPath:
ResetCRCNum
EACHFeat
IF PointFeat?
IF AutoCycle?
SeqC MoveSXYC EOL
SeqC SubCall CallLab EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
SeqC MoveSXYZC EOL {.80.01}
END
ELSE
IF RapidFeat?
IF LastFeat?
SeqC CRCOffC RapidC MoveXYZC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqC RapidC MoveXYZC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC CRCOnC RapidC MoveXYZC CRCOffsetC EOL
END
END
END
ELSE
IF LineFeat?
IF LastFeat?
SeqC CRCOffC FeedC MoveXYZC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqC FeedC MoveXYZC EOL
ELSE
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC CRCOnC FeedC MoveXYZC CRCOffsetC EOL
DecelMove2
END
SeqC CRCOnC FeedC MoveXYZC CRCOffsetC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC CRCOnC FeedC MoveXYZC CRCOffsetC EOL
END
END
END
END
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatArc EOL
DecelMove2
END
SeqC FormatArc EOL
ELSE
SeqC FormatArc EOL
END
NEXTQuadrant
END
END
END
END
NEXTFeat
RETURN

WFOStuff:
IF NewWFO?
IF MultipleParts?
'*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL
ELSE
SeqC 'G' NewWFO# EOL
END
END
RETURN

AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
Seq IncValue EOL
RETURN

AutoCycCutSub2: {part 2}
ToolPath
SeqC AbsOrInc CRCOffC EOL
SeqC EndSub EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN

AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN

Milling:
IF AutoCycle?
NewProg
AutoCycCutSub1
AutoCycCutSub2
AutoCycPat
ELSE
ToolPath
END
RETURN

G92Sub:
StdSub
SeqC Connect StrtPos EOL
Milling
FinishSub1
FinishSubG92
RETURN

CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN

{Start of executable Prog **************************************************}

{setup and initializations}
InitProg
ReverseXZArcs
InitWFONum
SetFlood
UseSeparateSubCalls
SetMaxSeparateSubCalls('50')
SetMaxRPM('10000')
SetMaxFeed('500')
SkipZ
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EachOp {Start of post processing *********************}
IF FirstOperation?
EOR EOL
ProgID1
IF UseComments? AND ProgramNameComment?
'( PROGRAM: ' ProgramName$ ' )'
END
EOL
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
Seq Plane 'G20' AbsOrInc EOL { set inch output }
IF MultipleParts? AND AllToolsOnePart?
OpenMP
END
DoOpComments
DoPostScript
WFOStuff
CheckPass
SeqC Preset StrtPos EOL
IF MultipleParts? AND OneToolAllParts?
OpenMP
SeqC StrtPos EOL
END
ELSE

{Finish off last Operation}

DoEndOpPS
IF LAST ProgStop?
SeqC 'M0' EOL
END

{Start new Operation}

DoOpComments
DoPostScript
WFOStuff
CheckPass
SeqC StrtPos EOL
END {common point for all operations}
IF Milling?
IF Repeats?
NewProg
G92Sub
ELSE {no repeat OPs}
Milling
END
SeqC CRCOffC EOL
ELSE
IF Drilling?
' Drilling Operations are not supported with this Post Processor' EOL
END
END
NextOp {loops back to EachOP until last Operation}

{End of program ************************************************************}

{finish last operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
DoEndOpPS
IF ProgStop?
SeqC 'M0' EOL
END
IF MultipleParts? AND AllToolsOnePart?
CloseMP
END
SeqC EOP EOL
CloseSub
Post2 {organize Subs into one program}
EOR EOL
Close
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END