3307B–01

–

PARKING BRAKE

PARKING BRAKE SYSTEM

33–1

1339

Author:

Date:

2004 COROLLA (RM1037U)

PARKING BRAKE SYSTEM

PROBLEM SYMPTOMS TABLE

Use the table below to help you find the cause of the problem. The numbers indicate the probability of the
problems in descending order. Check each part in order. If necessary, replace these parts.

Symptom

Suspect Area

See page

Brake drag

1. Parking brake lever travel (Out of adjustment)

2. Parking brake wire (Sticking)

3. Parking brake shoe clearance (Out of adjustment)

4. Parking brake shoe lining (Cracked or distorted)

5. Tension or return spring (Damaged)

33–2
33–7

33–10

32–31
32–31
32–31

3307C–01

F41857

Lock Nut

Adjusting Nut

33–2

–

PARKING BRAKE

PARKING BRAKE SYSTEM

1340

Author:

Date:

2004 COROLLA (RM1037U)

ADJUSTMENT

1.

REMOVE REAR WHEEL

2.

ADJUST REAR DRUM BRAKE SHOE CLEARANCE (See page

32–31

)

3.

INSTALL REAR WHEEL
Torque: 103 N

⋅

m (1,050 kgf

⋅

cm, 76 ft

⋅

lbf)

4.

INSPECT PARKING BRAKE LEVER TRAVEL

(a)

Pull the parking brake lever to the fully applied position, and count the number of clicks.
Parking brake lever travel: 6 – 9 clicks at 196 N (20 kgf, 44.1 lbf)

5.

ADJUST PARKING BRAKE LEVER TRAVEL

(a)

Remove the rear console box sub–assy (See page

71–10

).

(b)

Loosen the lock nut and turn the adjusting nut until the le-
ver travel turns correct.

(c)

Tighten the lock nut.
Torque: 5.0 N

⋅

m (55 kgf

⋅

cm, 44 in.

⋅

lbf)

(d)

Install the rear console box sub–assy.

3307D–01

F42667

Console Panel Upper

A/T:

Floor Shift Shift
Lever Knob Sub–assy

M/T:

Console Panel Upper

A/T:

Parking Brake
Hole Cover Sub–assy

Parking Brake
Lever Sub–assy

12.5 (130, 9)

Screw

Parking Brake
Switch Connector

N

⋅

m (kgf

⋅

cm, ft

⋅

lbf) : Specified torque

Console Box
Sub–assy Rear

5.0 (55, 44 in.

⋅

lbf)

Lock Nut

Adjusting Nut

12.5 (130, 9)

Parking Brake
Switch Assy

Parking Brake
Cable No.1

Console Box
Carpet

Connector

–

PARKING BRAKE

PARKING BRAKE LEVER SUB–ASSY

33–3

1341

Author:

Date:

2004 COROLLA (RM1037U)

PARKING BRAKE LEVER SUB–ASSY

COMPONENTS

3307E–01

F41837

F41838

F42264

F41840

33–4

–

PARKING BRAKE

PARKING BRAKE LEVER SUB–ASSY

1342

Author:

Date:

2004 COROLLA (RM1037U)

REPLACEMENT

1.

REMOVE CONSOLE BOX SUB–ASSY REAR (See page

71–10

)

2.

REMOVE PARKING BRAKE LEVER SUB–ASSY

(a)

Disconnect the parking brake switch connector from the
parking brake switch.

(b)

Remove the lock nut and adjusting nut from the parking
brake cable assy No.1.

(c)

Remove the 2 bolts.

(d)

Using a screwdriver, raise the pick on the parking brake
lever, and remove the parking brake cable assy No.1 from
the parking brake lever.

(e)

Remove the parking brake lever from the body.

3.

REMOVE PARKING BRAKE SWITCH ASSY

(a)

Remove the screw and parking brake switch assy.

F41840

F41841

F41838

F41837

–

PARKING BRAKE

PARKING BRAKE LEVER SUB–ASSY

33–5

1343

Author:

Date:

2004 COROLLA (RM1037U)

4.

INSTALL PARKING BRAKE SWITCH ASSY

(a)

Install the parking brake switch to the parking brake lever
sub–assy with the screw.

5.

INSTALL PARKING BRAKE LEVER SUB–ASSY

(a)

Install the parking brake cable assy No.1 to the parking
brake lever, temporarily tighten the adjusting nut and lock
nut.

(b)

Using a screwdriver, fix the parking brake cable No.1 to
the pick.

(c)

Install the parking brake lever with the 2 bolts.
Torque: 12.5 N

⋅

m (130 kgf

⋅

cm, 9 ft

⋅

lbf)

(d)

Connect the parking brake switch connector to the park-
ing brake switch.

6.

INSPECT PARKING BRAKE LEVER TRAVEL (See page

33–2

)

7.

ADJUST PARKING BRAKE LEVER TRAVEL (See page

33–2

)

8.

INSTALL CONSOLE BOX SUB–ASSY REAR

3307F–01

F42668

Parking Brake Hole
Cover Sub–assy

Console Box Sub–assy

Parking Brake
Lever Sub–assy

Parking Brake
Switch Connector

Lock Nut

5.0 (55, 44 in.

⋅

lbf)

Adjusting Nut

Parking Brake
Cable Assy No.1

12.5 (130, 9)

Equalizer

Front Floor Heat
Insulator No.1

Front Floor Heat
Insulator No.2

Exhaust Pipe Assy Front

Exhaust Pipe
Support

Exhaust Pipe
Support

43 (440, 32)

N

⋅

m (kgf

⋅

cm, ft

⋅

lbf) : Specified torque

Front Floor
Panel Brace

5.5 (55, 48 in.

⋅

lbf)

5.5 (55, 48 in.

⋅

lbf)

43 (440, 32)

Console Panel Upper

Floor Shift Shift Lever
Knob Sub–assy

M/T:

29.6 (302, 21)

Console Panel Upper

A/T:

A/T:

Console Box Carpet

12.5 (130, 9)

Connector

33–6

–

PARKING BRAKE

PARKING BRAKE CABLE ASSY NO.1

1344

Author:

Date:

2004 COROLLA (RM1037U)

PARKING BRAKE CABLE ASSY NO.1

COMPONENTS

3307G–01

F42140

F42141

F42141

–

PARKING BRAKE

PARKING BRAKE CABLE ASSY NO.1

33–7

1345

Author:

Date:

2004 COROLLA (RM1037U)

REPLACEMENT

1.

REMOVE CONSOLE BOX SUB–ASSY REAR (See page

71–10

)

2.

REMOVE PARKING BRAKE LEVER SUB–ASSY (See page

33–4

)

3.

REMOVE EXHAUST PIPE ASSY FRONT (See page

15–2

)

4.

REMOVE FRONT FLOOR HEAT INSULATOR NO.1

(a)

Remove the 3 nuts and front floor insulator No.1.

5.

REMOVE FRONT FLOOR HEAT INSULATOR NO.2

(a)

Remove the 2 nuts and front floor insulator No.2.

6.

REMOVE PARKING BRAKE CABLE ASSY NO.1

(a)

Disconnect the parking brake cable assy No.1 from the equalizer and remove the parking brake cable
assy No.1.

7.

INSTALL PARKING BRAKE CABLE ASSY NO.1

(a)

Connect the parking brake cable assy No.1 to the equalizer and install the parking brake cable assy
No.1.

8.

INSTALL FRONT FLOOR HEAT INSULATOR NO.2

(a)

Install the front floor insulator No.2 with the 2 nuts.
Torque: 5.5 N

⋅

m (55 kgf

⋅

cm, 48 in.

⋅

lbf)

F42140

33–8

–

PARKING BRAKE

PARKING BRAKE CABLE ASSY NO.1

1346

Author:

Date:

2004 COROLLA (RM1037U)

9.

INSTALL FRONT FLOOR HEAT INSULATOR NO.1

(a)

Install the front floor insulator No.1 with the 3 nuts.
Torque: 5.5 N

⋅

m (55 kgf

⋅

cm, 48 in.

⋅

lbf)

10.

INSTALL EXHAUST PIPE ASSY FRONT (See page

15–2

)

11.

INSTALL PARKING BRAKE LEVER SUB–ASSY (See page

33–4

)

12.

INSPECT PARKING BRAKE LEVER TRAVEL (See page

33–2

)

13.

ADJUST PARKING BRAKE LEVER TRAVEL (See page

33–2

)

14.

INSTALL CONSOLE BOX SUB–ASSY REAR

3307H–01

F42665

Parking Brake
Cable Assy No.2

Parking Brake
Cable Assy No.3

7.8 (80, 69 in.

⋅

lbf)

Equalizer

5.4 (55, 48 in.

⋅

lbf)

5.4 (55, 48 in.

⋅

lbf)

Front Floor Heat
Insulator No.1

Front Floor Heat
Insulator No.2

Fuel Tank Protector No.1

Exhaust Pipe Assy Front

Exhaust Pipe
Support

43 (440, 32)

5.4 (55, 48 in.

⋅

lbf)

5.4 (55, 48 in.

⋅

lbf)

5.4 (55, 48 in.

⋅

lbf)

7.8 (80, 69 in.

⋅

lbf)

Cable Retainer

Cable Retainer

N

⋅

m (kgf

⋅

cm, ft

⋅

lbf) : Specified torque

Front Floor Panel Brace

5.5 (55, 48 in.

⋅

lbf)

43 (440, 32)

5.4 (55, 48 in.

⋅

lbf)

Skid Control Sensor
Wire Harness Clip

29.6 (302, 21)

5.5 (55, 48 in.

⋅

lbf)

–

PARKING BRAKE

PARKING BRAKE CABLE ASSY NO.3

33–9

1347

Author:

Date:

2004 COROLLA (RM1037U)

PARKING BRAKE CABLE ASSY NO.3

COMPONENTS

33018–03

F42652

F42653

33–10

–

PARKING BRAKE

PARKING BRAKE CABLE ASSY NO.3

1348

Author:

Date:

2004 COROLLA (RM1037U)

REPLACEMENT

HINT:
For parking brake cable assy No.2, perform the same procedure to the parking brake cable assy No.3.
1.

REMOVE REAR WHEEL

2.

REMOVE REAR BRAKE DRUM SUB–ASSY (See page

32–31

)

3.

REMOVE REAR BRAKE AUTOMATIC ADJUST LEVER LH (See page

32–31

)

4.

REMOVE FRONT BRAKE SHOE (See page

32–31

)

SST

09718–00010

5.

REMOVE PARKING BRAKE SHOE STRUT SET LH (See page

32–31

)

6.

REMOVE REAR BRAKE SHOE (See page

32–31

)

SST

09718–00010

7.

DISCONNECT PARKING BRAKE CABLE ASSY NO.3

(a)

Remove the bolt, and disconnect the parking brake cable
assy No.3 from the backing plate.

8.

REMOVE EXHAUST PIPE ASSY FRONT (See page

15–2

)

9.

REMOVE FRONT FLOOR HEAT INSULATOR NO.1 (See page

33–7

)

10.

REMOVE FRONT FLOOR HEAT INSULATOR NO.2 (See page

33–7

)

11.

REMOVE FUEL TANK PROTECTOR NO.1

(a)

Remove the 5 nuts and fuel tank protector No.1.

12.

REMOVE PARKING BRAKE CABLE ASSY NO.3

(a)

Using a clip remover, disconnect the skid control sensor
wire harness clip from the clamp.

(b)

Remove the 4 bolts and cable retainer from the body.

(c)

Disconnect the parking brake cable assy No.3 from the
equalizer, and remove the parking brake cable assy No.3.

13.

INSTALL PARKING BRAKE CABLE ASSY NO.3

(a)

Connect the parking brake cable assy No.3 to the equaliz-
er.

F42654

F42653

F42652

–

PARKING BRAKE

PARKING BRAKE CABLE ASSY NO.3

33–11

1349

Author:

Date:

2004 COROLLA (RM1037U)

(b)

Install the parking brake cable assy No.3 with the 4 bolts
and cable retainer.
Torque: 5.4 N

⋅

m (55 kgf

⋅

cm, 48 in.

⋅

lbf)

(c)

Connect the skid control sensor wire harness clip to the
clamp.

14.

INSTALL FUEL TANK PROTECTOR NO.1

(a)

Install the fuel tank protector No.1 with the 5 nuts.
Torque: 5.5 N

⋅

m (55 kgf

⋅

cm, 48 in.

⋅

lbf)

15.

INSTALL FRONT FLOOR HEAT INSULATOR NO.2 (See page

33–7

)

16.

INSTALL FRONT FLOOR HEAT INSULATOR NO.1 (See page

33–7

)

17.

INSTALL EXHAUST PIPE ASSY FRONT (See page

15–2

)

18.

CONNECT PARKING BRAKE CABLE ASSY NO.3

(a)

Connect the parking brake cable assy No.3 to the backing
plate with the bolt.
Torque: 7.8 N

⋅

m (80 kgf

⋅

cm, 69 in.

⋅

lbf)

33–12

–

PARKING BRAKE

PARKING BRAKE CABLE ASSY NO.3

1350

Author:

Date:

2004 COROLLA (RM1037U)

19.

APPLICATION HIGH TEMPERATURE GREASE (See page

32–31

)

20.

INSTALL REAR BRAKE SHOE (See page

32–31

)

SST

09718–00010

21.

INSTALL PARKING BRAKE SHOE STRUT SET LH (See page

32–31

)

22.

INSTALL FRONT BRAKE SHOE (See page

32–31

)

SST

09718–00010

23.

INSTALL REAR BRAKE AUTOMATIC ADJUST LEVER LH (See page

32–31

)

24.

CHECK REAR DRUM BRAKE INSTALLATION (See page

32–31

)

25.

INSTALL REAR BRAKE DRUM SUB–ASSY

26.

ADJUST REAR DRUM BRAKE SHOE CLEARANCE (See page

32–31

)

27.

INSTALL REAR WHEEL
Torque: 103 N

⋅

m (1,050 kgf

⋅

cm, 76 ft

⋅

lbf)

28.

INSPECT PARKING BRAKE LEVER TRAVEL (See page

33–2

)

29.

ADJUST PARKING BRAKE LEVER TRAVEL (See page

33–2

)

30.

CHECK EXHAUST LEAKAGE