abb

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ABB

Unique features

Fast and extensive I/O

PID

control

Application

macros

Many installation possibilities

200 to 480 V, 1-phase or 3-phase

More value for money

Possibility to have IP 21 enclosure

Very fast and accurate control

Extremely good repeatability

Cost optimization without the panel

Mounting options

In addition to the conventional wall mounting and time-saving DIN

rail mounting, ACS140 also offers fl ange-mounting. The heatsink

is located outside the enclosure and hence the major share of the

power loss is external to the enclosure.

Heatsinkless series

In cases where space is a limitation, drives without

a heatsink can be delivered as standard. The user has to provide

an installation surface with suffi cient cooling. For more information,

please refer to the ACS140 User’s Manual.

Low voltage AC drives

General machinery drives
Main features and dimensions

Dimensions

80 mm

146 mm

80 mm

149 mm

80 mm

186 mm

80 mm

218 m

m

245 m

m

169 mm

146 mm

176 mm

80 mm

119 mm

146 mm

frame size H

frame size A

frame size B

frame size C

frame size D

heatsinkless

mounting on DIN rail

fl ange mounting

Mounting options

wall mounting

0302_LVACdrives.indd 54

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ABB

L

V

AC drives

Low voltage AC drives

General machinery drives
Ratings, types and voltages

1)

Fuse type: UL class CC or T. For non-UL installations IEC269 gG.

2)

P

N

rated motor power. The power ratings in kW apply to most 2- and 4-pole IEC 34 motors. The current ratings are the

same regardless of supply voltages. The rated current of the ACS100 drive must be higher than or equal to the rated

motor current to achieve the rated motor power given in the table.

Nominal ratings

Over-

Power losses

Nominal

Frame

Input

Output

Max.

Over-

temp.

Line

Power

Control

Type/order code

motor

size/

current

current

output

current

(heat-

fuse

1)

circuit circuit

weight

current

(peak)

sink)

P

N

2)

I

1N

I

2N

kW kg A A A A

o

C A

W

W

1-phase supply with heatsink

1-phase supply heatsinkless

3-phase supply with heatsink

ACS141-K18-1 0.12

A/0.9

2.7

1.0

1.5

3.2

90

6

7

8

ACS141-K25-1

0.18

A/0.9

4.4 1.4 2.1 4.5 90

6 10 10

ACS141-K37-1

0.25

A/0.9

5.4 1.7 2.6 5.5 90

10 12 12

ACS141-K75-1

0.37

A/0.9

6.9 2.2 3.3 7.1 90

10 13 14

ACS141-1K1-1

0.55

A/0.9

9.0 3.0 4.5 9.7 90

10 19 16

ACS141-1K6-1 0.75

B/1.2

10.8

4.3

6.5

13.8

90

16

27

17

ACS141-2K1-1 1.1

C/1.6

14.8

5.9

8.9

19.0

95

16

39

18

ACS141-2K7-1

1.5 C/1.6

18.2 7.0 10.5 23.5 95

20 48 19

ACS141-4K1-1

2.2 D/1.9

22.0 9.0 13.5 34.5 95

25 70 20

ACS141-H18-1

0.12

H/0.8

2.7

1.0

1.5

3.2

90

6

7

8

ACS141-H25-1

0.18

H/0.8

4.4 1.4 2.1 4.5 90 6

10 10

ACS141-H37-1

0.25

H/0.8

5.4

1.7

2.6

5.5

90

10

12

12

ACS141-H75-1

0.37

H/0.8

6.9

2.2

3.3

7.1

90

10

13

14

ACS141-1H1-1

0.55

H/0.8

9.0

3.0

4.5

9.7

90

10

19

16

ACS141-1H6-1

0.75

H/0.8

10.8

4.3

6.5

13.8

90

16

27

17

Nominal ratings

Over-

Power losses

Nominal

Frame

Input

Output

Max.

Over-

temp.

Line

Power

Control

Type/order code

motor

size/

current

current

output

current

(heat-

fuse

1)

circuit circuit

weight

current

(peak)

sink)

P

N

2)

I

1N

I

2N

kW kg A A A A

o

C

A

W

W

ACS143-K75-1

0.37

A/0.8

3.2

2.2

3.3

7.1

90

6

13

14

ACS143-1K1-1

0.55

A/0.8

4.2

3.0

4.5

9.7

90

6

19

16

ACS143-1K6-1

0.75

B/1.1

5.3

4.3

6.5

13.8

90

6

27

17

ACS143-2K1-1

1.1

C/1.5

7.2

5.9

8.9

19.0

90

10

39

18

ACS143-2K7-1

1.5

C/1.5

8.9

7.0

10.5

23.5

95

10

48

19

ACS143-4K1-1

2.2

D/1.8

12.0

9.0

13.5

34.5

95

16

70

20

Nominal ratings

Over-

Power losses

Nominal

Frame

Input

Output

Max.

Over-

temp.

Line

Power

Control

Type/order code

motor

size/

current

current

output

current

(heat-

fuse

1)

circuit circuit

weight

current

(peak)

sink)

P

N

2)

I

1N

I

2N

kW kg A A A A

o

C

A

W

W

3-phase supply with heatsink

3-phase supply heatsinkless

ACS143-K75-3

0.37

A/0.8

2.0

1.2

1.8

4.2

90

6

14

14

ACS143-1K1-3

0.55

A/0.8

2.8

1.7

2.6

5.6

90

6

20

16

ACS143-1K6-3

0.75

B/1.1

3.6

2.0

3.0

6.6

90

6

27

17

ACS143-2K1-3

1.1

C/1.1

4.8

2.8

4.2

9.2

90

6

39

18

ACS143-2K7-3

1.5

C/1.5

5.8

3.6

5.4

11.9

95

10

48

19

ACS143-4K1-3

2.2

D/1.8

7.9

4.9

7.4

16.3

95

10

70

20

Nominal ratings

Over-

Power losses

Nominal

Frame

Input

Output

Max.

Over-

temp.

Line

Power

Control

Type/order code

motor

size/

current

current

output

current

(heat-

fuse

1)

circuit circuit

weight

current

(peak)

sink)

P

N

2)

I

1N

I

2N

kW kg A A A A

o

C

A

W

W

ACS143-H75-3

0.37

H/0.8

2.0

1.2

1.8

4.2

90

6

14

14

ACS143-1H1-3

0.55

H/0.8

2.8

1.7

2.6

5.6

90

6

20

16

ACS143-1H6-3

0.75

H/0.8

3.6

2.0

3.0

6.6

90

6

27

17

ACS143-2H1-3

1.1

H/0.8

4.8 2.8

4.2 9.2 90

6 39 18

Nominal ratings

Over-

Power losses

Nominal

Frame

Input

Output

Max.

Over-

temp.

Line

Power

Control

Type/order code

motor

size/

current

current

output

current

(heat-

fuse

1)

circuit circuit

weight

current

(peak)

sink)

P

N

2)

I

1N

I

2N

kW kg A A A A

o

C

A

W

W

0302_LVACdrives.indd 55

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ABB

Low voltage AC drives

General machinery drives (continued)
Technical specifi cation

Ambient temperatures

Output current = I

2

, f

switch

= 4 kHz: 0 to 40°C

Output current = 0.8 · I

2

, f

switch

= 4 kHz: 40 to 50°C

Output current = I

2

, f

switch

= 8 kHz: 0 to 30°C

Output current = 0.9 · I

2

, f

switch

= 8 kHz: 30 to 40°C

Output current = 0.75 · I

2

, f

switch

= 16 kHz: 0 to 30°C

Altitude

Output current = I

2

: 0 to 1000 m

Output current reduced by 1% per 100 m

over 1000 m to 2000 m

Relative humidity

lower than 95%

(without condensation)

Protection class

IP 20

Paint colour

NCS 1502-Y, RAL 9002, PMS 420 C

Contamination levels

no conductive dust, corrosive liquids

or gases (IEC 721-3-3).

Max. wire sizes (mm

2

)

0.5-1.5 (AWG 22...AWG 16)/torque 0.4 Nm

Two analog inputs:

Voltage signal

0 (2) to 10 V, 200 k

Ω

single-ended

Current signal

0 (4) to 20 mA, 500

Ω

single-ended

Potentiometer

reference value

10 V ±2% max. 10 mA, 1 k

Ω

R 10 k

Ω

Response time

60 ms

Resolution

0.1%

Accuracy:

±1%

One analog output

0 (4) to 20 mA, load <500

Ω

Auxiliary voltage

12 V DC, max. 100 mA

Five digital inputs

12 V ... 24 V DC with internal or external supply,

PNP

and

NPN

Input impedance

1.5 k

Ω

Response time

9 ms

Two relay outputs

Switching voltage

12 to 250 V AC or max 30 V DC/0.5 A

Maximum continuous

current

10 mA to 2 A

Serial communication

for control panel or

external control

Modbus protocol

Programmable control connections

Motor connection

Control panel

Extension cable 3 m with IP 65 Kit for control panels PEC-98-0008

RS 485/232 adapter

DriveWindow Light 2

EMC IP 20 input fi lters

Brake units and choppers

Fieldbus modules

Input and output chokes

NEMA 1/ IP 21 Installation kits

Options

Low Voltage Directive 73/23/EEC with supplements

EMC Directive 89/336/EEC with supplements

Quality assurance system ISO 9001 and ISO 14001

CE, UL, ULc and C-Tick approvals

Product compliance

Environmental limits

Overvoltage, 200 to 240 V units

Running V DC

420 (corr. to 295 V input)

Start inhibit V DC

390 (corr. to 276 V input)

Overvoltage, 380 to 480 V units

Running V DC

842 (corr. to 595 V input)

Start inhibit V DC

661 (corr. to 380 - 415 V input)

765 (corr. to 440 - 480 V input)

Undervoltage, 200 to 240 V units

Running V DC

200 (corr. to 142 V input)

Start inhibit V DC

230 (corr. to 162 V input)

Undervoltage, 380 to 480 V units

Running V DC

333 (corr. to 247 V input)

Start inhibit V DC

436 (corr. to 380 - 415 V input)

505 (corr. to 440 - 480 V input)

Protection limits

Voltage

3-phase, from 0 to U

SUPPLY

Frequency

0 to 300 Hz

Continuous loading

capability (constant

torque at a max. ambient

temperature of 40°C)

Rated output current I

2N

Overload capacity

At constant torque 1.5 x I

2N

, for 1 minute every 10 minutes

(at a max. ambientat

At constant torque 1.25 x I

2N

, for 2 minutes every 10 minutes

temp. of 40°C)

Characteristic data for short-time, intermittent and

periodic load cycles are available on request.

Switching frequency

Standard 4 kHz, Low-noise 8 kHz, Silent 16 kHz

Acceleration time

0.1 to 1800 s

Deceleration time

0.1 to 1800 s

For max. motor cable lengths see „Options/Input and Output Chokes“

Power range

0.12 to 2.2 kW

Voltage

1-phase and 3-phase, 200 to 240 V, ±10%

3-phase, 380 to 480 V, ±10%

Frequency

48 to 63 Hz

Power Factor

0.98

Use 60°C rated power cable (75°C if T

amb

above 45°C).

Max. wire sizes (mm

2

)

4 single core/torque 0.8 Nm

Mains connection

0302_LVACdrives.indd 56

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ABB

L

V

AC drives

Low voltage AC drives

General machinery drives (continued)
Options

Control panel

Type/order code: ACS100 - PAN

ACS140 drives can be bought with or without a detach-

able control panel. If you prefer to buy the drive without the

control panel we still offer you a chance to have the panel

as an option. Using the control panel, parameters can be

exchanged between two ACS140 drives.

This is called parameter upload/download procedure.

Panel Extension Cable Kit

Type/order code: PEC-98-0008

This option includes a gasket, a 3 m connection cable for

control panels, fi xing material for the cables and a drilling jig.

With this kit IP 65 protection class is achieved.

mounting plate or door

mounting screws
with sleeve

clamp for cable

control panel

gasket

cable hole

plastic clamp with tape

RS 485/232 Adapter

Type/order code: ACS140 RS 485/232

If you want to control the ACS140 drive via Modbus or use

the DriveWindow Light 2 software you need to replace the

panel with the RS 485/232 adapter. When the adapter is

used, several ACS140 units can be controlled using Modbus

protocol. The modbus communication also creates the base

for controlling the drive via other gateways.

RS 485 terminal X2

RS 485 bus
termination
jumpers S2
and S3

RS 232/RS 485
mode select
jumper S5

communication
speed setting
DIP-switch S1

RS 232
terminal X4

RS 485 terminal X3

LEDs:
RxD
TxD
power

3 (A)

2 (C)

1 (B)

3 (A)

2 (C)

1 (B)

ACS140 with
RS 485/232
adapter

ABC fi eldbus modules

Type/order codes: ABC-PDP and ABC-DEV

Up to ten drives can be controlled with one ABC fi eldbus module. The drives

may be of type ACS140 and ACS160. ABC modules are available for Profi bus

(type code ABC-PDP) and DeviceNet (type code ABC-DEV) fi eldbus protocols.

The module is DIN rail mountable with protection class IP 20. The ABC module

requires 24 V DC power supply and provides an RS 485 Modbus interface for

communication with the drives. The response time on the Modbus network is ap-

proximately 200 ms per drive.

shaft
direction

control
modes

fault
indicator

display
modes

start/stop

direction

units

menu

enter

up/down

0302_LVACdrives.indd 57

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ABB

EMC Filters

Instructions to comply with EN61800-3:

To comply with:

1

st

Environment, unrestricted distribution, please contact your

ABB drives channerl partner.

1

st

Environment, restricted distribution, always use optional RFI

fi lter as specifi ed in the table below.

RFI fi lter type code ACS100 -FLT-C allows you to use longer motor cables.
Please contact your ABB drives channel partner. IFAB, IFCD and FLT-C fi lters with protection class IP 20.

Note! With types ACS...H mount the fi lter next to the drive.

1-phase supply voltage 200 to 240 V, 0.12 to 2.2 kW

Type/order code

Filter type

Max. motor cable length m

Dimensions

Switching

frequency


1

st

environment 2

nd

environment

A

B

C

D

4 kHz

8 kHz

16 kHz

4 kHz

8 kHz

16 kHz

mm

mm

mm

mm

To comply with:

2

nd

Environment, unrestricted distribution, always use optional

RFI fi lter as specifi ed in the table below

2

nd

Environment, restricted distribution, always use optional

RFI fi lter as specifi ed in the table below. If RFI fi lters are to be

avoided, an EMC plan has to be created between the customer

and the sales person.

3-phase supply voltage 200 to 240 V,

0.37 to 2.2 kW

Use EMC fi lter type ACS140-FLT-C with all

ACS103-xKx-1 converter types. Maximum motor cable

length is 100 m in 1

st

Environment, restricted distribution with

4 kHz and 8 kHz switching frequency. For ACS103-4K1-1

with EMC fi lter the maximum continuous load is 70% of

nominal.

NEMA 1/ IP 21 Installation Kit

Type/order code: NEMA 1/ IP 21

With this installation kit NEMA 1/ IP 21 protection class is

achieved for ACS140 and for the EMC fi lter, if the fi lter is

attached directly to the drive.

ACS141-K18-1, -H18-1

ACS100/140-IFAB-1 30 20 10

50

50 10 81

186

191

42

ACS141-K25-1,

-H25-1

ACS100/140-IFAB-1 30 20 10

50

50 10 81

186

191

42

ACS141-K37-1,

-H37-1

ACS100/140-IFAB-1 30 20 10

50

50 10 81

186

191

42

ACS141-K75-1,

-H75-1

ACS100/140-IFAB-1 30 20 10

75

75 10 81

186

191

42

ACS141-1K1-1,

-1H1-1

ACS100/140-IFAB-1 30 20 10

75

75 10 81

186

191

42

ACS141-1K6-1,

-1H6-1

ACS100/140-IFAB-1 30 20 10

75

75 10 81

186

228

42

ACS141-2K1-1

ACS100/140-IFCD-1 30 20 10

75

75 10 81

286

211

42

ACS141-2K7-1

ACS100/140-IFCD-1 30 20 10

75

75 10 81

286

211

42

ACS141-4K1-1

ACS100/140-IFCD-1 30 20 10

75

75 10 81

286

218

42

3-phase supply voltage 380 to 480 V, 0.37 to 2.2 kW

Type/order code

Filter type

Max. motor cable length m

Dimensions

Switching

frequency


1

st

environment 2

nd

environment

A

B

C

D

4 kHz

8 kHz

16 kHz

4 kHz

8 kHz

16 kHz

mm

mm

mm

mm

ACS143-K75-3,

-H75-3

ACS140-IFAB-3 30 20 10

30 30 10 81

186

191

42

ACS143-1K1-3,

-1H1-3

ACS140-IFAB-3 30 20 10

50 50 10 81

186

191

42

ACS143-1K6-3,

-1H6-3

ACS140-IFAB-3 30 20 10

50 50 10 81

186

228

42

ACS143-2K1-3,

-2H1-3

ACS140-IFAB-3 30 20 10

50 50 10 81

286

211

42

ACS143-2K7-3

ACS140-IFCD-3 30 20 10

50 50 10 81

286

211

42

ACS143-4K1-3

ACS140-IFCD-3 30 20 10

50 50 10 81

286

218

42

Low voltage AC drives

General machinery drives (continued)
Options (continued)

0302_LVACdrives.indd 58

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ABB

L

V

AC drives

Low voltage AC drives

General machinery drives (continued)
Options (continued)

Brake Options

Compact-sized brake units which include brake chopper and

resistor, can be used with ACS140.

Brake units technical data

Dimensions

Brake choppers technical data

Dimensions

Brake Choppers

With a brake chopper the customer selects the resistor used.

This ensures an optimum match between the equipment and

the requirements.

Brake unit

Frequency converter

Resistor

Continuous

Max. output

type/order code

input voltage

OHM

output W

20 s W

Brake unit

Width

Height

Depth

Weight

type/order code

mm

mm

mm

kg

Brake chopper

Width

Height

Depth

type/order code
mm

mm

mm

Brake chopper

Fequency converter

Resistance

Continuous

Max. output

type/order code

input voltage

OHM

output W

20 s W

ACS-BRK-A

200 – 240 V AC

400

150

350

380 – 480 V AC

1000

ACS-BRK-B

200 – 240 V AC

150

400

1000

380 – 480 V AC

2400

ACS-BRK-C

200 – 240 V AC

32

2000

4500

380 – 480 V AC

12000

ACS-BRK-D

200 – 240 V AC

10.5

7000

14000

380 – 480 V AC

42000

ACS-BRK-E

200 – 240 V AC

4

5000

30000

ACS-BRK-F

200 – 240 V AC

50

400

2400

ACS-BRK-A 90

240

180

1.2

ACS-BRK-B 90

300

285

1.5

ACS-BRK-C 150

500

347

7.5

ACS-BRK-D 270

600

450

20.5

ACS-BRK-E 270

600

450

18.5

ACS-BRK-F 90

300

285

1.5

ACS-BRK-BL

200 - 240 V AC

150

400

1000

380 - 480 V AC

2400

ACS-BRK-CL

200 - 240 V AC

32

2000

4500

380 - 480 V AC

12000

ACS-BRK-BL 93 250

75

ACS-BRK-CL 125 360

106.5

0302_LVACdrives.indd 59

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